FORMTEK Lockformer TDC-Notcher, Operator'S Manual

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More Productive Metal Forming Solutions
VER. TDC-Notcher -CE 03-2006
PAGE 5
INSTALLATION/SPECIFACATIONS
INTENDED PURPOSE of the TDC-NOTCHER
The intended purpose of the TDC-Notcher is to notch (punch threw) the edges of steel sheet metal. The
notched profile is specific for TDC and TDF style duct work.
INSTALLATION
PRELIMINARY: After uncrating, locate unit, with or without base skid, to area of operation. Unbind
foot switch cord and cylinder hoses.
Provide a clean, flat, well lighted installation site. Level the machine and anchor it to the floor.
Inspect all hoses and hydraulic components for oil leakage. Remove any packing or other debris
that may have accumulated during shipping.
Fill the reservoir with oil
per the information below.
OIL:
READ THIS BEFORE ATTEMPTING TO OPERATE THE MACHINE!
Hydraulic oil is
not shipped with the machine
. The reservoir must be filled before starting the
machine. The oil used in the reservoir is;
Hydraulic oil --
N46 or N68 oil or the equivalent of;
RANDO AW HYDR-46 HYDRAULIC OIL (TEXACO),AW-68 HYDRAULIC OIL (AMACO)
DTE #26 MOBILE
Volume - 10-12 US Gallons, (40-50 liters). Fill to mid level of tank site glass.
Do not operate the machine if signs of oil leakage appear.!
ELECTRICALS
Remove manual starter box cover and wire unit as per diagram illustrated on inside of cover.
Normal electrics 220 volt, 60 cycle, 3 phase with overload protection in starter box. Motor
furnished-5 H.P. x 1800 RPM.
Standard electrical motor: 5 HP ( 3.75KW) 220/460V.
Provide a grounded 220/460V power supply at the point of operation. If a 380V motor is ordered,
install the power supply in compliance with the local and national electric codes. For further
information contact a certified electrician or the proper Formtek/Lockformer personnel.
IMPORTANT: When starting unit check to see whether motor and pump rotation conforms to
direction of arrows on motor and pump body. CAUTION: Jog unit until proper rotation is achieved.
Severe damage to pump will result if run backward to rotation shown.
CAPACITY
Maximum capacity is 1.5mm (16 ga.) mild steel (metal) and galvanized steel.
NOTCHER CONFIGUATIONS
The standard notcher machines are normally configured with either 3 heads or 5 heads.
The 3 head configuration includes notch heads for; 1 (one) female seam corner (left side), 1 (one)
male seam corner (right side) and 1 (one) slot notch die. The 3 head notcher can produce L-
section ductwork. Add 2 Vee notch heads for the 5 head machine to produce wrap uct.
The 5 head notcher can produce L section and Wrap-Duct
Both the 3 head and the 5 head can produce 4 sided (4 piece duct)