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Formax FD 2054 AutoSeal, Operator'S Manual

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Formax FD 2054 AutoSeal Operator'S Manual Download Page 3

SUBJECT

PAGE

DESCRIPTION

1

SPECIFICATIONS

1

UNPACKING & SETUP 

2 - 3

CONTROL PANEL

4

OPERATION

5 - 6

INTERFACE MENU

7

BATCH COUNTING

8

AUTOBATCH SETUP

9

CUSTOM FOLDS SETUP

10 - 12

OPERATOR SETTINGS

13 - 16

     Language

13

     Standard Fold Override

14

     Stacker Override

15

     Test Sheet Setting

16

     Default Settings

16

REMOVING ROLLER COVER

17

REMOVING INFEED TIRES

17

DAILY MAINTENANCE / CLEANING PROCEDURES

18

TROUBLESHOOTING

19 - 20

DETERMINING FOLD TYPE

21

FINE TUNING FOLD TEST SHEET

22

TABLE OF CONTENTS

Summary of Contents for FD 2054 AutoSeal

Page 1: ...FD 2054 AutoSeal Pressure Sealer OPERATOR MANUAL FIRST EDITION 8 2011...

Page 2: ......

Page 3: ...UP 9 CUSTOM FOLDS SETUP 10 12 OPERATOR SETTINGS 13 16 Language 13 Standard Fold Override 14 Stacker Override 15 Test Sheet Setting 16 Default Settings 16 REMOVING ROLLER COVER 17 REMOVING INFEED TIRES...

Page 4: ......

Page 5: ...tacker Self Centering Paper Side Guides Infeed Tray Infeed Tray Extension Infeed Tray Lever Lower Fold Table Non Operator Side Operator Side Stacker Wheels Top Cover Control Panel Speed Up to 16 450 f...

Page 6: ...and power cord are wrapped separately in the box NOTE Two people must lift the machine from the box 3 Place the folder on a solid stand Install upper and lower fold tables telescoping conveyor and po...

Page 7: ...4 Fig 3 4 Plug the fold table cables into the receptacles on the side frame Fig 3 4 5 Insert the telescoping extension tray into the end of the outfeed conveyor Fig 5 6 Make sure the power switch is...

Page 8: ...eration and returns to main screen NOTE this button can be pressed at any time to return to the main screen Resets the counter and clears fault indications 6 Test Button 1x Test fold documents 7 Enter...

Page 9: ...in feed tray tension lever Fig 7 for different paper weights Move the lever up towards the symbol for lighter paper and down toward the symbol for heavier paper The middle position is for standard pap...

Page 10: ...rn to the home position then reposition to the programmed setting 11 If the fold is skewed remove forms lower the infeed tray extension and turn the skew adjustment knob left or right to make correcti...

Page 11: ...ce to the Program Menu Press the buttons to scroll through the program settings Press the button to enter the selection Choose between ManuBatch or AutoBatch see pages 8 and 9 Set up to 35 custom fold...

Page 12: ...tch or manual batch feature allows you to program the number of sheets you would like to process in a set When the set is complete the pressure sealer will stop and automatically reset the batch count...

Page 13: ...ss the button to enter 2 Sheets is highlighted Press the buttons to set the number of sheets for each set Press the button to enter your selection and advance to the next screen 3 Sets is highlighted...

Page 14: ...Adjust Fold Table screen will be displayed Use the buttons to change the upper fold table setting Press the button to enter and advance to the lower fold table setting Adjust the lower fold table and...

Page 15: ...olded size to 4 00 P2 Folded size to 4 43 P3 Folded size to 4 87 P4 Folded size to 5 30 P5 Folded size to 5 73 P6 Folded size to 6 16 P7 Folded size to 6 60 P8 Folded size to 7 03 P9 Folded size to 7...

Page 16: ...e lower fold table measurment Example 2 C Fold 1 Measure the length of panel A enter this number as the upper fold table measurement 2 Measure the length of panel B enter this number as the lower fold...

Page 17: ...e is a Default Settings option that will reset to factory settings To advance to each setting press the buttons to highlight your selection and press the to select setting Six languages are available...

Page 18: ...Use the buttons to select the fold type to be modified Press the button to enter 4 Use the buttons to select the paper size Press the button to enter 5 Adjust Fold Table screen will be displayed Use...

Page 19: ...settings only change if needed will be displayed Press the to enter the stacker override setup or the C button to exit 2 Using the buttons select the standard fold that the stacker position needs to b...

Page 20: ...utton to select 2 Press the buttons to change the test sheet value Press the button to save and exit The factory default settings can be reset by accessing the Default Settings mode 1 From the Operato...

Page 21: ...e cover in place Fig 12 REMOVING INFEED TIRES The infeed tires can easily be removed for cleaning and replace ment Remove the Allen screw located on the left side of the feed tire shaft Fig 13 Slide t...

Page 22: ...llers and two metal seal rollers Fig 15a 2 Lift top covers and remove the upper and lower fold tables 3 Using Formax roller cleaner spray a new cotton cloth until the cloth is saturated Wipe the wet c...

Page 23: ...or fold rollers are dirty Clean the parts with approved roller cleaner and rejuvenator Fold is skewed In feed tray is out of adjustment Turn skew adjuster knob to remove the skew Stacker belts do not...

Page 24: ...g tool located under the upper fold table apply the tool to the upper metal roller see photo and turn clockwise until the paper jam is clear NOTE Do not turn counter clockwise and force the forms to e...

Page 25: ...DETERMINING FOLD TYPE Two Standard Folds 11 Z 11 C Refer to Operator Manual for custom fold setup 11 Z Fold 11 C Fold Leading glue edge Leading glue edge 11 Z Fold 11 C Fold Glue Glue Glue Glue 21...

Page 26: ...sure seal form 3 If the folds on this test sheet do not line up with the perforated folds on the form the fold plates need to be adjusted up or down to make the folds line up Refer to Fig 1 for a Z fo...

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