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UNPACKING & SET-UP

Check package for shipping damage.  If there is shipping damage, do not discard the box.

1. Remove unit from box, along with stapling handle.
2. To install stapling handle, hook the curved end 

hook the cur

hook the cur

under the main hol

under

under

ding shaft between the 

stapling heads, then press onto the sub-holding shaft until it clicks into place.

3. To install staples, lift handle and bring stapling heads back away from center of unit. Open each 

stapler head like a traditional stapler. Insert staples, close and return to original position.

4. Connect power cable to appropriate electrical outlet.

SPECIFICATIONS

Sheet Capacity:

Staples and folds up to 12 sheets of 20# bond

Paper Size:

10.25” - 18.5” L x 7.75” - 11.75” W

Dimensions:

20” L x 15.5” W x 6” H

Weight:

41 lbs.

Voltage:

115 Volts AC, 60 Hz

FUNCTION:

The Formax FD 160 Tabletop Booklet Maker offers an easy-to-use solution for creating booklets in 

small-run or in-plant applications. It’s lightweight, portable, and sets up in seconds.

Safety Cover

Back Cover

Table

Stapling Handle

Side Guide B

Main Holding Shaft

Sub-Holding Shaft

Paper Guide

On/Off Switch

Rubber Feet

Side Guide A

Fold Rollers

Paper Guide

Summary of Contents for FD 160

Page 1: ...FD 160 Booklet Maker 11 2009 OPERATOR MAINTENANCE MANUAL MAINTENANCE MANUAL MAINTENANCE MANUAL FIRST EDITION ...

Page 2: ......

Page 3: ...PECIFICATIONS UNPACKING SET UP 1 OPERATION 2 SIDE STAPLING 2 SAFETY GUIDELINES 2 PARTS LIST BASE SECTION 3 BINDING FOLDING SECTION 4 DRIVING SECTION 1 5 DRIVING SECTION 2 6 FOLDING KNIFE SECTION 7 EXTERIOR SECTION 8 WIRING DIAGRAM 9 ...

Page 4: ......

Page 5: ...close and return to original position 4 Connect power cable to appropriate electrical outlet SPECIFICATIONS Sheet Capacity Staples and folds up to 12 sheets of 20 bond Paper Size 10 25 18 5 L x 7 75 11 75 W Dimensions 20 L x 15 5 W x 6 H Weight 41 lbs Voltage 115 Volts AC 60 Hz FUNCTION The Formax FD 160 Tabletop Booklet Maker offers an easy to use solution for creating booklets in small run or in...

Page 6: ... complete the booklet 7 Repeat steps 2 6 for additional booklets 8 Switch off power after completing project SIDE STAPLING 1 Switch machine on 2 Choose and set the staple position according to the sheet size 3 Depending on the staple position align the sheets to side guide A or side guide B 4 Set side distance and hold the sheets in place 5 Press down the stapling handle 6 Repeat steps 2 5 for add...

Page 7: ...ION QTY 1 BASE ASSEMBLY 1 1 1 CANNOT BE ORDERED SEPARATELY ORDER BASE ASSEMBLY PLATE 1 1 2 PLATE 1 1 3 SCALE 2 1 4 BRACKET 1 1 5 RACK 2 1 6 FELT 2 1 7 SIDE GUIDE 2 1 8 PINION 1 2 BMT10 SPRING PLATE 4 3 BMT13 ANVIL 4 4 SCREW 4 5 RUBBER FOOT 4 3 ...

Page 8: ... SEPARATELY ORDER BASE ASSEMBLY SPRING C 2 1 2 STOPPER 2 1 3 SLIDER B 1 1 4 COLLAR 2 1 5 LEVER COLLAR BIG 2 1 6 LEVER 2 1 7 ROLLER 1 1 8 SPROCKET IV 2 1 9 SLIDER F 1 1 10 ROLLER 1 2 LEVER COLLAR SMALL 2 3 COLLAR 2 4 BMT1 STAPLER HEAD 2 5 STAPLER ASSEMBLY 1 6 BMT25 HANDLE 1 7 BALL RETAINER 2 8 BUSH 2 ...

Page 9: ...DRIVING SECTION 1 ITEM PART DESCRIPTION QTY 1 FRAME F 1 2 PLATE 1 3 PLATE 1 4 MOTOR 110v 1 5 SHAFT BRACKET 1 6 BMT5 DOUBLE SPROCKET ASSEMBLY 1 7 BMT7 GEAR 1 1 8 CHAIN 1 1 9 BMT4 SPROCKET 1 1 5 ...

Page 10: ...DRIVING SECTION 2 ITEM PART DESCRIPTION QTY 1 FRAME B 1 2 BLOCK 1 3 SPRING T 1 4 SPROCKET III 1 5 CHAIN 1 6 SPROCKET V 1 BMT8 GEAR 1 6 ...

Page 11: ...FOLDING KNIFE SECTION ITEM PART DESCRIPTION QTY 1 LEVER B 1 2 FOLDING BLADE 1 3 REINFORCING PLATE 1 4 BALL RETAINER 2 5 STOPPER 2 6 LEVER F 1 7 SPRING T 2 8 HOLDER 2 9 BLOCK 2 10 BRACKET 2 11 SHAFT 1 7 ...

Page 12: ...EXTERIOR SECTION ITEM PART DESCRIPTION QTY 1 BMT2 SIDE COVER 2 2 BASE PLATE 1 3 BMT3 SAFETY COVER 1 4 BRACKET 1 8 ...

Page 13: ...WIRING DIAGRAM ITEM PART DESCRIPTION QTY 1 BMT9 LIMIT SWITCH 9 ...

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