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4. With the in-feed tray pushed down and free of forms, spin the center in-feed roller.  You are 
    looking for a minimal drag.
5. Make sure singulator mount is sitting straight on bracket. If crooked, loosen the two screws 
    and adjust until straight.
6. To evaluate operation of the singulator/gate tip assembly:

a. Turn OFF machine and unplug. 
b. Remove lower fold plate.
c. Reach hand up underneath paper feed tray.  You will feel the gate tip adjusting screw; 
back off the screw about 3 turns.

d. Press down on the gate tip and remove your finger. The gate tip should go down and 

spring up again. If it doesn’t work smoothly, determine where it’s binding and correct the 
problem.

NOTE:

 Increase the spring tension on the singulator assembly by moving the springs up one 

more notch.
7. After you have determined that the singulator assembly is operating smoothly, readjust the

gate-tip adjusting screw.  Back off pressure on the gate tip until it moves freely up and down.                   
With paper in-feed tray in lowered position, turn screw to tighten until the gate tip no longer 
moves up and down.

8. Reinstall the lower fold plate. Place a stack of unprinted forms on the feed tray and test run. 
You are looking for consistent feeding with no hesitation and no double feeding.  

 

9. If needed, fine tune adjustments can be made by turning the gate tip adjusting screw in small 

increments until you get the desired results. 

TROUBLESHOOTING

13

Summary of Contents for AutoSeal FD 1506 Plus

Page 1: ...AutoSeal FD 1506 Plus FE 1506 Plus FK FL SERIES OPERATOR MANUAL FIRST EDITION 06 2018...

Page 2: ......

Page 3: ...ESCRIPTION 1 UNPACKING AND SET UP 2 CONTROL PANEL 3 OPERATION 3 FOLD PLATE ADJUSTMENT 4 SETTING CUSTOM FOLDS 5 DETERMINING FOLD TYPE 6 TEST SHEET 6 INSTALLING OPTIONAL FLOW STRAPS 7 DAILY MAINTENANCE...

Page 4: ......

Page 5: ...proper location see picture right 4 Install upper fold plate refer to pages 4 and 5 for proper installation UNPACKING SET UP Jam clearing tool FUNCTION The 1506Plus Pressure Sealer folds and seals man...

Page 6: ...ment studs see arrows and tighten the four thumbscrews provided Figure 1b Figure 1b Figure 1a Tab and slot 3 Install outfeed wheels Fig 1c by inserting the right side spring loaded into the right side...

Page 7: ...ace one form onto the in feed table and press the start button Adjust fold plates if necessary see fold plate adjustment on page 4 5 Push the paper feed lever down and load paper neatly stacked and sq...

Page 8: ...e two thumbscrews and slide the bar up If the fold is too short loosen the thumbscrews and slide the bar down NOTE The bar should be on the same marks on each side 3 For quick setup of C Z Uneven C an...

Page 9: ...length of panel A B 2 Adjust the upper fold plate so that the bar lines up with the measurements of panel A B for example if panel A B is 10 1 2 long move the bar up or down so that it lines up with t...

Page 10: ...DETERMINING FOLD TYPE Two Standard Folds 11 Z 11 C Refer to page 5 for custom fold setup 11 Z Fold 11 C Fold Leading glue edge Leading glue edge 11 Z Fold 11 C Fold Glue Glue Glue Glue 8 6...

Page 11: ...leading edge of the pressure seal form 3 If the folds on this test sheet do not line up with the perforated folds on the form the fold plates need to be adjusted up or down to make the folds line up...

Page 12: ...42 Touch Screen Error Screens Error screen will appear with arrow pointing to empty infeed tray Press return arrow to go back to the home screen Paper Out screen will come on if start is pressed and t...

Page 13: ...14 Figure 15 5 Repeat process on other side Figure 15 shows two straps in place Flow Strap 1 Optional Flow Straps can be used when processing thicker paper stock To install fold over 1 2 inch of stra...

Page 14: ...breaker if necessary DAILY MAINTENANCE 1 It is recommended to let forms cool for one half hour from the laser printer before folding and seal ing This allows toner to set on the forms and static elec...

Page 15: ...lator pad for wear Replace pad if it is cupped b Check to see if center in feed roller is centered on the gate tip 2 Run a stack of plain paper This is done to check on proper feeding If double feedin...

Page 16: ...ed b Check to see if center in feed roller is centered on the gate tip 2 Run a stack of plain paper This is done to check on proper feeding If double feeding does not occur on the paper a Check to be...

Page 17: ...moothly determine where it s binding and correct the problem NOTE Increase the spring tension on the singulator assembly by moving the springs up one more notch 7 After you have determined that the si...

Page 18: ......

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