forest river Aviator 2013 Owner'S Manual Download | Manualshive

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Table of Contents

Section 7

Care and Maintenance

General Care and Maintenance

Page 85

Fiberglass Exterior

Page 85

Seals and Adhesives

Page 86

Windows and Doors

Page 86-87

Frame, Extrusions and Aluminum Surfaces

Page 88

Page 88

Page 89

Exterior Lights

Page 89

Winter Precautions

Page 90

Winter Precautions Water Systems

Page 90

Winter Precautions Food Storage

Page 90

Winter Precautions Heating

Page 90

Winter Precautions Condensation

Page 90

Winter Storage Tips

Page 91

Winter Storage Preparation

Page 92-93

Formaldehyde from Building Materials

Page 94

Page 94-97

Operating Instructions

Page 95-97

Page 96

Page 96

Operational Note

Page 97

Page 97

Page 97

Aviator Maintenance/Repair Schedule Records

Page 98-101

Aviator Maintenance/Service Date and Procedure records

Page 102-106

LEGEND

Return to Index

Listed below are symbols and descriptions you will find throughout this manual. They are used to alert
you to possibly dangerous or hazardous situations. When you see these symbols, please read them
carefully and follow the instructions to help prevent damage to your recreational vehicle and for your
personal safety.

DANGER!

(Indicates a hazardous situation which, if not avoided, will result in death

or serious injury.) This sign is commonly

RED

.

WARNING

(Indicates a hazardous situation which, if not avoided, could result in

death or serious injury.) This sign is commonly

ORANGE

or gray.

CAUTION

(Indicates a hazardous situation which, if not avoided, could result

in vehicle damage or minor to moderate injury.) This sign is commonly

YELLOW

or gray.

Page 7

Revised September 2012

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Summary of Contents for Aviator 2013

Page 1: ...Owner s Manual 2013 Wright Flyer Edition Revised September 2012...

Page 2: ...s Page 13 14 Customer Delivery and PDI Checklist Sample Forms Page 15 Section 2 Identification and Safety Aviator VIN and Serial numbers Decals and Data Plate Page 16 Safety Regulations LP Gas Page 17...

Page 3: ...to Weigh your Aviator Page 32 Computing your Load and Load Distribution Page 33 Travel Trailer Hitch and Sway Control Page 33 34 Safety Chain Installation Instructions Page 34 Leveling Your Aviator P...

Page 4: ...ps to prevent LP regulator Freeze up Page 45 Other Cold Weather Factors Page 45 LP Pigtail Page 46 LP Detector Use Page 46 Electrical System Page 47 Connecting to an Outside Power Source Page 47 Gener...

Page 5: ...System Page 57 Monitor Panel Page 58 Tank Heaters Optional Page 58 Sanitizing the Fresh Water System Page 59 Sanitizing the System Page 59 Water System Winterization Page 60 62 Winterizing with Compre...

Page 6: ...Air from the Refrigerator LP Lines Page 74 Furnace Page 75 76 Turning the Furnace On Page 75 Turning the Furnace Off Page 75 Water Heater Page 77 79 Water Heater Automatic Shut Off Page 77 Water Heate...

Page 7: ...Page 97 WaterPurTM Description Page 97 Aviator Maintenance Repair Schedule Records Page 98 101 Aviator Maintenance Service Date and Procedure records Page 102 106 LEGEND Return to Index Listed below a...

Page 8: ...or liable for any damages injuries or negative consequences from any action application use or misuse of this manual to any person reading or following the information in this manual References are pr...

Page 9: ...division Your Aviator recreational vehicle was built using innovative manufacturing standards set forth by Aviator and Forest River Inc and following the strict guidelines set forth by the Recreation...

Page 10: ...ys of purchase to validate this Warranty The return of this registration is a condition precedent to warranty coverage failure to return the completed registration to the Warrantor will invalidate thi...

Page 11: ...National Supply Same 574 295 9200 N A Cooktop Atwood Mobile Same 574 264 2131 www atwoodmobile com Axles Dexter Axles Same 574 295 7888 www dexteraxle com Stabilizer Jacks Lippert Component Same 574 5...

Page 12: ...ill provide you with important information regarding the operation of your unit Be sure you fully understand the information given and the proper functioning of your unit to insure you have the best c...

Page 13: ...ours along with contact information for the Aviator division Owner Responsibilities Return to Index 1 Although your Aviator is a low maintenance unit there are still a few things that must be properly...

Page 14: ...HOLSTERY BEDDING AND INTERIOR SURFACES THIS PREMATURE WEAR CAUSED BY PERMANENT RESIDENCY MAY BE CONSIDERED ABNORMAL OR ABUSIVE USE AND COULD REDUCE OR IN SOME CASES VOID YOUR WARRANTY COVERAGE ALSO US...

Page 15: ...Section 1 Owner Information Customer Delivery and PDI Checklist Sample Forms Return to Index Page 15 Revised September 2012...

Page 16: ...r factory installed appliances and accessories are on your SD Card This information could be useful to you in the event of theft vandalism or disaster and also when certain service functions may requi...

Page 17: ...SAFETY DEVICES WHICH RELIEVE EXCESSIVE PRESSURE BY DISCHARGING GAS INTO THE ATMOSPHERE IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances need fresh air for safe operation...

Page 18: ...when the gas volume has reached 80 percent of tank capacity The following label has been placed in the vehicle near the range area IF YOU SMELL GAS Extinguish any open flames pilot lights and all smok...

Page 19: ...d and always use an ashtray 4 Never allow children to play with LP gas or electrical equipment 5 Never use an open flame as a flashlight 6 Have faulty or damaged wiring and electrical components repai...

Page 20: ...HER DO NOT ATTEMPT TO USE WATER TO PUT OUT A FIRE Water can spread some types of fire and electrocution is possible Get everyone outside and then determine if you should attempt to extinguish the fire...

Page 21: ...E CLASS B OR C TYPE EXTINGUISHERS ARE DESIGNED TO PUT OUT A FIRE IN ITS INITIAL STAGE NOT IF IT IS BLAZING OUT OF CONTROL IF A FIRE CANNOT BE APPROACHED WITHIN 10 FEET WITHOUT THE RISK OF CAUSING PERS...

Page 22: ...it with load carrying capacity and affects the overall performance of the vehicle The tire inflation pressure is a number that indicates the amount of air pressure measured in pounds per square inch p...

Page 23: ...Check tire pressure regularly at least once a month including the spare Inspect tires for uneven wear patterns on the tread cracks foreign objects or other signs of wear or trauma Remove bits of glas...

Page 24: ...rs Next number This two digit number is the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next number This two or th...

Page 25: ...can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating Load rating indicates the maximum load in kilograms and p...

Page 26: ...ire failure From highest to lowest a tire s resistance to heat is graded as A B or C Tire Tips Return to Index Make sure all of the lug nuts are secure Use a torque wrench DO NOT guess Inspect tires f...

Page 27: ...QUALITY TORQUE WRENCH TO TIGHTEN THEM DOWN IMPROPERLY TORQUED WHEEL NUTS OR THE WRONG STYLE OF WHEEL NUTS CAN CAUSE THE WHEEL TO SEPARATE FROM THE WHEEL MOUNTING SURFACE DURING OPERATION THIS COULD R...

Page 28: ...ble weight including cargo that can be safely supported by each axle UVW Unloaded Vehicle Weight the weight of the trailer as manufactured at the factory It includes all weight at the trailer axle s a...

Page 29: ...f the disposable cargo load Water however is a cargo weight and is treated as such If there is a fresh water storage tank of 100 gallons when filled this tank would weigh about 800 pounds If needed wa...

Page 30: ...termined what cargo makes up the allowable GVWR make a loading diagram of your properly loaded Aviator Store emergency items flashlights flares tools electrical cords and first aid kit etc in an easil...

Page 31: ...to remove items until you are within the specified limits If you find that either of the GAWR s has been exceeded you will need to redistribute the load within the recreational vehicle to meet the sp...

Page 32: ...e trailer and the tow vehicle Drive onto the scale so that only the tow vehicle with full fuel and passengers is on the scales This weight minus the tow vehicle s weight equals the hitch weight Drive...

Page 33: ...scale The total weight from the scale subtracted from the GVWR will give you the amount of cargo weight you can load into your unit If you are still unsure of overloading you can take the fully loaded...

Page 34: ...sion to purchase a hitch for your tow vehicle This unit may become unstable and or unsafe if towed without proper weight distribution and sway control systems These should be installed as per the weig...

Page 35: ...ou use some type of material that is strong enough and large enough to give you adequate support Usually a 2 x 8 2 x 10 or 2 x 12 board is used Be sure there are no cracks or Knots in them Your dealer...

Page 36: ...ks in front of the wheels to prevent the trailer from rolling Once it is level side to side you may unhitch and remove the chocks then level it front to back Sometimes if you move your Aviator a foot...

Page 37: ...FT YOUR AVIATOR OFF THE GROUND Extending Electric Rear Stabilizer Jacks Return to Index When preparing to lower the rear stabilizer jacks first make sure you have a solid foundation that the stabilize...

Page 38: ...or adjustment To bring the room in reverse the procedure If power fails or the room does not function electrically you can manually operate the room using the provided hand crank and inserting it in t...

Page 39: ...ndensation can infiltrate insulation motors working parts of appliances or plumbing pipes to name a few Even though you may not see condensation it may be inside the walls cupboards or under the floor...

Page 40: ...nt lightly even in the winter to provide a passage for the air to flow This will also help restrict the humidity 7 Try to recirculate the air by using vent fans or small oscillating fans or your furna...

Page 41: ...cleaning agents or waxes directly onto the detector as it may cause damage to the sensor Smoke Detector Return to Index Smoke alarms may not have time to alarm before the fire causes damage injury or...

Page 42: ...P Detector General Return to Index This detector senses propane gas in the air not smoke or fire or other gases It detects the presence of propane gas only at the sensor explosive gas may be present i...

Page 43: ...e maintenance and occasional tightening of a connection always take your Aviator to an authorized dealer for LP gas problems Always have an authorized LP gas supplier fill your LP tanks When the LP ga...

Page 44: ...arrow that is molded into the plastic knob When the arrow is pointing to a tank and the indicator is green like the above photo the tank has LP in it and is supplying LP to the Aviator If the tank th...

Page 45: ...mpty tank closed If freezing occurs have your LP dealer purge the LP tank before refilling Check with your dealer to determine what de icing agent is approved to add to the LP tank Keep the regulator...

Page 46: ...detector senses the presence of LP gas the light will turn from green to red accompanied by an audible alarm If the alarm sounds 1 Immediately evacuate all occupants from your Aviator 2 Extinguish any...

Page 47: ...ystem functions can be supplied by the batteries Batteries are recharged by the power converter when your Aviator is connected to an appropriate 50 amp VAC RV type properly grounded power source Conne...

Page 48: ...charged by the power converter when your Aviator is connected to an appropriate 50 amp VAC RV type properly grounded power source Connecting the power cord to a non grounded or improperly grounded pow...

Page 49: ...een standing in a discharged condition over a long period of time or when the battery has been operated continually in a state of partial discharge 4 Check the outside condition of the battery Look fo...

Page 50: ...cts the level of discharge When the batteries are fully charged the power converter charger drops its charging level back to a maintenance level to maintain the batteries When removing a battery or ba...

Page 51: ...k on Your Aviator power converter has been installed with adequate ventilation to prevent this from happening A slight hum during operation is also normal for the power converter if you have no VDC po...

Page 52: ...LLY CAUSED WHEN NO WATER WAS IN THE WATER HEATER AND THE ELEMENT SWITCH WAS TURNED ON If an imbalance is detected the GFCI will trip and shut off power to the outlet Even with GFCI protection the elec...

Page 53: ...12 Volt Fuses Return to Index A 12 volt DC distribution panel is to the right of VAC circuit breakers The panel contains circuits with replaceable ATC fuses for protection of recreational vehicle 12...

Page 54: ...d from outside your Aviator is pressurized by the system from which it is delivered When you connect your Aviator to an outside source the fresh water tank and the water pump are kept separate from th...

Page 55: ...e under the front compartment door See picture below Filling the Fresh Water Tank Return to Index 1 Remove the water fill cap 2 Water can now be added directly to the tank through the fill spout by us...

Page 56: ...zontally to the Aviator body NOTE WHEN DRAINING THE TANKS BE SURE THE WATER PUMP IS OFF NOTE WHEN DRAINING THE ENTIRE ON BOARD FRESH WATER SYSTEM BE SURE TO OPEN FAUCETS WATER HEATER DRAIN AND SYSTEM...

Page 57: ...not on separate feed lines Clogged water filters Restrictive elbows and valves as possible in the first 2 feet after the pump Flow restrictors in faucets and showerheads Long lengths of small I D ins...

Page 58: ...each light indicating the level that the tank contains Sometimes residue on the sides of a tank or water with a low mineral content will give a false reading Check the levels occasionally when you are...

Page 59: ...r flows freely Again add fresh water to the tank until the water level reaches the fill spout Allow the solution to stand in the tank undisturbed for at least 3 three hours Drain the system by opening...

Page 60: ...rior convenience center to the bypass position 3 Drain water heater by removing the anode rod and opening the pressure relief valve and open all faucets low point drains and hold toilet flushing mecha...

Page 61: ...r end into a jug of RV anti freeze and turn on the water pump switch Open faucets one at a time until the antifreeze generally pink in color flows out of the faucets Repeat for each faucet including t...

Page 62: ...De Winterizing your Aviator Return to Index NOTE DO NOT ATTEMPT TO TURN ON THE WATER HEATER OR USE THE PLUMBING SYSTEM ONCE THE SYSTEM HAS BEEN WINTERIZED DEWINTERIZE THE WATER SYSTEM FLUSH AND SANITI...

Page 63: ...l help keep tanks and the lines clean and free flowing You can obtain the deodorizer at most campgrounds and stores that carry camping equipment If draining gray water tank directly into sewer inlet w...

Page 64: ...r dump black water tank until it is 2 3 full This practice insures that enough water is in the tank to flush all wastes into sewer line If necessary fill the tank to the 2 3 level using the monitor pa...

Page 65: ...dump station inlet and replace it in its storage compartment Secure the sewer hose storage cover and replace the caps on both the recreational vehicle outlet and the dump station inlet To Ensure Trou...

Page 66: ...specifically designed for use in holding tank systems and a good biodegradable tissue paper These products are available directly from your dealer or any store that sells camp supplies NEVER use chlo...

Page 67: ...properly replaced Check with your dealer for the correct method of replacement and replacement parts Proper winterization procedures of plumbing systems will normally be all that is necessary to preve...

Page 68: ...Keep area around appliance clear and free from combustible materials gasoline and other flammable vapors and materials 2 If appliance is installed near a window take proper precautions to prevent cur...

Page 69: ...THREAT DIRT AND GREASE DEPOSITS WHICH ARE NORMALLY TRAPPED BY THE FILTER ARE FREE TO BUILD UP IN THE COOKTOP EXHAUST DUCT CREATING A FIRE HAZARD IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HE...

Page 70: ...n When the burner lights turn the knob back to the OFF position Depending upon your model follow the procedure for either Matchlit ignition or Piezo ignition Cooktop Match Lit Ignition Return to Index...

Page 71: ...VELING TURN ALL COOKTOP KNOBS TO THE OFF POSITION AND TURN OFF THE MAIN GAS SUPPLY NOTE A DELAY IN THE TIME IT TAKES TO LIGHT THE PILOT MAY SIGNAL A NEED TO BLEED AIR FROM THE COOKTOP LP LINE CAUTION...

Page 72: ...cause sparks or fires DO NOT hit or strike the control panel with hard objects General Convection Microwave Oven Operation Return to Index The oven light in the Convection Microwave oven is on only du...

Page 73: ...rst time the cooling cycle may require up to four hours of running time before the cooling unit is fully operational Refrigerator Leveling Return to Index How level does the refrigerator need to be Th...

Page 74: ...t button an amber led light will light indicating the desired temperature 1 is the warmest setting 5 is the coldest Purging Air from the Refrigerator LP Lines Return to Index If the refrigerator has n...

Page 75: ...anks have LP in them and are turned on and the LP regulator is set to the proper position Make sure your converter is on or your batteries are in good condition for supplying 12 volt power to the Wall...

Page 76: ...you cannot reach a gas supplier or qualified service center call the fire department DO NOT TURN ON THE GAS SUPPLY UNTIL THE GAS LEAK S HAS BEEN REPAIRED YOU AS THE OWNER USER SHOULD INSPECT THE FURNA...

Page 77: ...tomatic Shut Off Return to Index The water heater is equipped with a high temperature limit switch which will shut down the water heater if the temperature reaches above 1800 If the limit switch shoul...

Page 78: ...o Ignite If the water heater ignites the DSI FLT light will go out If after 3 tries the water heater does not light the DSI FLT light will remain on telling you the water heater failed to ignite If th...

Page 79: ...lt up in the system and have nowhere to go If you suspect your water heater relief valve to be defective please contact your dealer They will be able to help you determine if you have a defective wate...

Page 80: ...osure to the sun Starting the air conditioner in the morning and giving it a head start on the expected high outdoor ambient temperature will greatly improve its ability to maintain the desired indoor...

Page 81: ...ower button on the TV wall plate in the living room to amplify your TV signal The TV antenna should only be used when your Aviator is parked Be sure to turn off the power booster when not in use The b...

Page 82: ...ner s manual and other information regarding your Aviator This SD Card is a standard full size SDHC card that can be used in any PC or any other device that accepts an SDHC SD Card Hyperlinks within t...

Page 83: ...ablet which also includes the wireless Router Refer to your Router s owner s manual for more information on setup and functions Fireplace Return to Index To operate your fireplace open the cover on th...

Page 84: ...re Pressing both the and buttons together will switch from Fahrenheit to Celsius back and forth To turn the second Roof A C off press the On Off Mode button until the green led light is lit by the On...

Page 85: ...lass siding is basically the same as any automotive finish Any finish will deteriorate with time Dulling and fading can be increased by exposure to extreme sunlight air pollutants and excessive moistu...

Page 86: ...rs Return to Index Check the seals around the windows regularly if sealant is present Follow the above instructions for care and maintenance of window and door seals and repair as necessary and if app...

Page 87: ...ION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY Notes _____________________________________________________________________________________ ___________________________________________...

Page 88: ...ype of soap can be used to clean your fiberglass roof This should also be followed up by using an automotive car wax for added protection IF YOUR ROOF SHOULD BECOME PUNCTURED OR DAMAGED COVER THE EFFE...

Page 89: ...E FOR ALL RV LP GAS APPLIANCES IS 11 INCHES OF WATER COLUMN PRESSURE Exterior Lights Return to Index Check the operation of exterior lights often Check clearance turn signal brake and back up lights t...

Page 90: ...ex Use ONLY your Aviator furnace for heating as it is properly vented to the outside NEVER USE THE RANGE FOR HEATING AS FIRE CARBON MONOXIDE OR ASPHYXIATION COULD RESULT Winter Precautions Condensatio...

Page 91: ...remove the battery and store it in a heated area However even when warm the battery level must be maintained 9 Be sure the tires are inflated to correct pressure and check periodically 10 Keep the ro...

Page 92: ...TERGENT Fiberglass X WAX WITH LIQUID OR PASTE WAX Roof and Roof Components X INSPECT AND RESEAL AS NEEDED X LUBRICATE ROOF VENT MECHANISM WITH LIGHT OIL AND CLEAN COMPLETELY Windows and Doors X CHECK...

Page 93: ...uipment X CLEAN ALL DETECTOR COMPONENTS X TEST ALL DETECTOR COMPONENTS X CHECK FIRE EXTGUISHER PRESSURE CONDITION Carpeting X VACUUM AFTER EACH TRIP X CLEAN PER CARPET MANUFACTURERS INSTRUCTIONS Panel...

Page 94: ...AGGRAVATE RESPIRATORY CONDITIONS OR ALLERGIES WaterPurTM Return to Index To help you choose quality water treatment products the Water Quality Association developed its Gold Seal program WQA tests wat...

Page 95: ...hroom It also removes over 99 of chlorine taste and odor removes over 99 of turbidity removes over 99 of Giardia Cryptosporidium does not channel fluidize or bypass like a granular activated carbon fi...

Page 96: ...necessary Shut off the fresh water pump or disconnect from your city water supply Open the kitchen faucets to remove pressure Place a shallow pan beneath the WaterPurTM filter Remove the sump from th...

Page 97: ...ller s obligation for this product s performance below specifications shall be limited solely to the replacement of product proven defective at the Seller s sole discretion Determination of suitabilit...

Page 98: ...Section 7 CARE AND MAINTENANCE Aviator Maintenance Repair Schedule Records Return to Index Maintenance Repair Schedule Service Center Name Address Page 98 Revised September 2012...

Page 99: ...Section 7 CARE AND MAINTENANCE Aviator Maintenance Repair Schedule Records Return to Index Maintenance Repair Schedule Service Center Name Address Page 99 Revised September 2012...

Page 100: ...Section 7 CARE AND MAINTENANCE Aviator Maintenance Repair Schedule Records Return to Index Maintenance Repair Schedule Service Center Name Address Page 100 Revised September 2012...

Page 101: ...Section 7 CARE AND MAINTENANCE Aviator Maintenance Repair Schedule Records Return to Index Maintenance Repair Schedule Service Center Name Address Page 101 Revised September 2012...

Page 102: ...MAINTENANCE Aviator Maintenance Service Date and Procedure Records Return to Index Maintenance Service Date and Procedure Service Center Name Address and Telephone Number Travel Journal Page 102 Revi...

Page 103: ...MAINTENANCE Aviator Maintenance Service Date and Procedure Records Return to Index Maintenance Service Date and Procedure Service Center Name Address and Telephone Number Travel Journal Page 103 Revi...

Page 104: ...MAINTENANCE Aviator Maintenance Service Date and Procedure Records Return to Index Maintenance Service Date and Procedure Service Center Name Address and Telephone Number Travel Journal Page 104 Revi...

Page 105: ...MAINTENANCE Aviator Maintenance Service Date and Procedure Records Return to Index Maintenance Service Date and Procedure Service Center Name Address and Telephone Number Travel Journal Page 105 Revi...

Page 106: ...MAINTENANCE Aviator Maintenance Service Date and Procedure Records Return to Index Maintenance Service Date and Procedure Service Center Name Address and Telephone Number Travel Journal Page 106 Revi...

Page 107: ...D r i v e G o s h e n I N4 6 5 2 8 5 7 4 6 4 2 0 1 5 7 w w w f o r e s t r i v e r i n c c o m a v i a t o r A v i a t o r a D i v i s i o n o f F o r e s t R i v e r I n c a B e r k s h i r e H a t h...

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