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Ford M-1821-BWR, Quick Start Manual

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Ford M-1821-BWR Quick Start Manual Download Page 2

 

 
 
 
 

Techline 1-800-367-3788 

Page 2 of 9 

IS M-1821-BWR 041322

  

NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF  

FORD PERFORMANCE PARTS © Ford Motor Company 2020 

Ford Factory Shop Manual purchase options 

www.motorcraftservice.com

  

M-1821-BWR 
2021+MY Bronco 
Bronco Winch Rope Replacement Kit 

 
 
 
 
Kit contents: 

 
 

 

 
 
 
 
 
 
 

Special Tool(s) / General Equipment

 

 

 

 

Description 

Quantity 

Bronco Sythetic Replacement Rope 
Abrasion Sleeve 
Rope Puck 

1 
1 
1 

Summary of Contents for M-1821-BWR

Page 1: ...ART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS Ford Motor Company 2020 Ford Factory Shop Manual purchase options www motorcraftservice com M 1821 BWR 2021 MY Bronco Bronco Winch Rope Replacement Kit ...

Page 2: ... WRITTEN PERMISSION OF FORD PERFORMANCE PARTS Ford Motor Company 2020 Ford Factory Shop Manual purchase options www motorcraftservice com M 1821 BWR 2021 MY Bronco Bronco Winch Rope Replacement Kit Kit contents Special Tool s General Equipment Description Quantity Bronco Sythetic Replacement Rope Abrasion Sleeve Rope Puck 1 1 1 ...

Page 3: ...F THE WINCH AND WINCH ROPE MAY BE COMPROMISED WARNING Always wear heavy leather gloves when handling winch rope 1 Disconnect the negative cable from the battery that is used to power the winch 2 Disengage the clutch 3 Using gloves freespool winch rope off drum NOTE For ease of removal ensure there is no tension on the winch rope prior to attempting removal 4 Using a flat head screwdriver find the ...

Page 4: ...ING Always wear heavy leather gloves when handling winch rope WARNING Always replace the WARN fairlead if damaged or abused WARNING Always keep hands clear of winch rope hook loop hook and fairlead opening during installation operation and when spooling in or out 1 Disconnect the negative cable from the battery that is used to power the winch WARNING Never bend rope around unprotected sharp corner...

Page 5: ...tservice com M 1821 BWR 2021 MY Bronco Bronco Winch Rope Replacement Kit 6 Once the rope has been pulled through remove and discard the wire while being careful not to harm the rope 7 Install the 5 16 rope puck in the center of the rope eyelet 8 Keep the puck in place while slowly pulling the rope away from the drum Once the puck is seated against the rope on all sides pull the rope way from the d...

Page 6: ...ct negative cable to the battery that is used to power the winch WARNING Always wind the winch rope on bottom mount side of drum WARNING Never operate winch with less than 10 wraps of winch rope around the drum Rope could come loose from the drum as the winch rope attachment to the drum is not designed to hold a load WARNING Never touch winch rope or hook while someone else is at the control switc...

Page 7: ...on 3 Attach the hook end of the rope to a suitable anchor point and back the vehicle away from the anchor point leacing approximately 6 ft 2m of slack rope lying on the ground Before getting out of the vehicle set the parking brake place the vehicle in gear or park and turn the vehicle off 4 Connect the remote control to the winch Standing approximately 8 ft 2 5m away from the winch power in the w...

Page 8: ...s no load on the winch rope Then place the transmission in park or gear and turn the vehicle off Exit the vehicle and inspect the winch rope is being evenly wound onto the winch drum and not sinking into the lower layer If the rope is sinking power the rope out and repeat this step from the beginning with more brake pedal pressure 9 Once you are convinced the rope is winding on the winch properely...

Page 9: ...ART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS Ford Motor Company 2020 Ford Factory Shop Manual purchase options www motorcraftservice com M 1821 BWR 2021 MY Bronco Bronco Winch Rope Replacement Kit ...

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