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Ford F-650, Owner'S Manual, Page: 6 / 379

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Ford F-650 Owner'S Manual Download Page 6

Using Traction Control - Vehicles With:

Hydraulic Brakes.......................................132

Cruise Control

Principle of Operation.................................134
Using Cruise Control....................................134

Driving Aids

Steering............................................................136

Load Carrying

Load Limit........................................................137
Air Suspension...............................................138

Towing

Towing a Trailer.............................................140
Recommended Towing Weights.............141
Essential Towing Checks...........................142
Transporting the Vehicle............................143
Fifth Wheel Operation................................144

Driving Hints

Breaking-In.....................................................146
General Driving Points................................146
Economical Driving......................................147
Cold Weather Precautions........................148
Driving Through Water...............................150

Roadside Emergencies

Roadside Assistance....................................151
Hazard Warning Flashers...........................152
Fuel Shutoff....................................................152
Jump Starting the Vehicle.........................153

Customer Assistance

Getting the Services You Need...............156
In California (U.S. Only)..............................157
The Better Business Bureau (BBB) Auto

Line Program (U.S. Only)......................158

Utilizing the Mediation/Arbitration

Program (Canada Only)........................158

Getting Assistance Outside the U.S. and

Canada.........................................................159

Ordering Additional Owner's

Literature.....................................................160

Reporting Safety Defects (U.S.

Only).............................................................160

Reporting Safety Defects (Canada

Only)..............................................................161

Fuses

Fuse Specification Chart...........................162
Changing a Fuse...........................................170

Vehicle Inspection Guide

Vehicle Inspection Information.................171

Maintenance

General Information....................................180
Opening and Closing the Hood................181
Under Hood Overview - 6.8L...................183
Under Hood Overview - 6.7L Diesel......184
Engine Oil Dipstick - 6.8L..........................185
Engine Oil Dipstick - 6.7L Diesel.............185
Engine Oil Check - 6.8L..............................185
Engine Oil Check - 6.7L Diesel.................186
Changing the Engine Oil and Oil

Filter..............................................................188

Changing the Coalescer Filter

Element.......................................................189

Oil Change Indicator Reset.......................190
Engine Coolant Check - 6.8L...................190
Engine Coolant Check - 6.7L Diesel.......195
Automatic Transmission Fluid

Check...........................................................200

Brake Fluid Check.........................................201
Power Steering Fluid Check.....................202
Washer Fluid Check....................................202
Draining the Fuel Filter Water Trap - 6.7L

Diesel...........................................................203

3

F650750 (TBC), enUSA, First Printing

Table of Contents

Summary of Contents for F-650

Page 1: ...ne 2015 First Printing Owner s Manual F 650 F 750 Litho in U S A GC4J 19A321 AA 2016 F 650 750 Owner s Manual owner ford com ford ca 2016 F 650 750 Owner s Manual I n f o r ma t i o nP r o v i d e db...

Page 2: ...design or equipment at any time without notice or obligation No part of this publication may be reproduced transmitted stored in a retrieval system or translated into any language in any form by any m...

Page 3: ...I n f o r ma t i o nP r o v i d e db y...

Page 4: ...rning Lamp and Indicator Chime 35 Seatbelt Reminder 35 Child Restraint and Seatbelt Maintenance 37 Keys and Remote Controls General Information on Radio Frequencies 38 Remote Control 38 Replacing a Lo...

Page 5: ...lock Heater 88 Fuel and Refueling Safety Precautions 90 Fuel Quality Gasoline 91 Fuel Quality Diesel 92 Running Out of Fuel 6 8L 95 Running Out of Fuel 6 7L Diesel 95 Selective Catalytic Reduction Sys...

Page 6: ...y 158 Getting Assistance Outside the U S and Canada 159 Ordering Additional Owner s Literature 160 Reporting Safety Defects U S Only 160 Reporting Safety Defects Canada Only 161 Fuses Fuse Specificati...

Page 7: ...e Interior 227 Cleaning the Instrument Panel and Instrument Cluster Lens 228 Repairing Minor Paint Damage 228 Cleaning the Alloy Wheels 229 Vehicle Storage 229 Wheels and Tires Tire Care 232 Using Sno...

Page 8: ...l Maintenance Information 314 Normal Scheduled Maintenance 321 Special Operating Conditions Scheduled Maintenance 326 Scheduled Maintenance Record 335 Appendices End User License Agreement 345 5 F6507...

Page 9: ...6 F650750 TBC enUSA First Printing I n f o r ma t i o nP r o v i d e db y...

Page 10: ...erased even if the modification is removed Ford Motor Company Ford of Canada Ford of Mexico and service or repair facilities can retrieve this information when servicing your vehicle Ford Motor Compan...

Page 11: ...sage See Scheduled Maintenance page 314 The fuel and water separator should be drained at regular intervals recommended at every oil change or when indicated by the information display and water in fu...

Page 12: ...intenance Information page 314 Operating the engine with insufficient coolant or coolant additive can cause severe engine damage Selective catalytic reduction system Your vehicle is equipped with a se...

Page 13: ...erheat Lack of coolant Dirty cooling system Plugged radiator fins A C condenser and or oil cooler Malfunctioning fan drive Driving with frozen coolant Sticking thermostat Overloading or pulling heavy...

Page 14: ...or lock or unlock Child seat lower anchor Child seat tether anchor E71340 Cruise control Do not open when hot Engine air filter Engine coolant Engine coolant temperature Engine oil Explosive gas Fan w...

Page 15: ...ing or brake systems In order to properly diagnose and service your vehicle Ford Motor Company Ford of Canada and service and repair facilities may access or share among them vehicle diagnostic inform...

Page 16: ...COMMENDATION Your vehicle has been built to the highest standards using quality parts We recommend that you demand the use of genuine Ford and Motorcraft parts whenever your vehicle requires scheduled...

Page 17: ...while distracted can result in loss of vehicle control crash and injury We strongly recommend that you use extreme caution when using any device that may take your focus off the road Your primary res...

Page 18: ...tact with a step and handle system at all times You must be careful and deliberate to minimize the possibility of personal injury from a slip and fall when entering exiting or climbing on this vehicle...

Page 19: ...ositions Inspect fan clutch for proper operation Make sure the fan is disengaged when cooling of the engine is not required Inspect radiator shutters if equipped for proper operation The shutters shou...

Page 20: ...ompatible with and properly installed in your vehicle To locate a child seat fitting station and CPST contact the NHTSA toll free at 1 888 327 4236 or go to http www nhtsa dot gov In Canada check with...

Page 21: ...or no longer properly fit in a belt positioning booster seat generally children who are at least 4 ft 9 in 1 45 m tall or greater than 80 lb 36 kg or 100 lb 45 kg if recom mended by child restraint ma...

Page 22: ...ting position Insert the belt tongue into the proper buckle until you hear a snap and feel it latch Make sure the tongue is securely fastened in the buckle Keep the buckle release button pointing up a...

Page 23: ...on of the belt and pull downward until all of the belt is pulled out 6 Allow the belt to retract to remove slack The belt will click as it retracts to indicate it is in the automatic locking mode 7 Tr...

Page 24: ...to make certain the child restraint is properly installed In Canada check with your local St John Ambulance office for referral to a Certified Passenger Seat Technician Using Cinch Tongue Lap and Sho...

Page 25: ...om for that seating position until you hear a snap and feel the latch engage Make sure the tongue is latched securely by pulling on it E142533 5 While pushing down with your knee on the child seat pul...

Page 26: ...eatback and seat cushion meet called the seat bight and one top tether anchor located behind that seating position Your vehicle is not equipped with the lower anchor points in the seat bight For this...

Page 27: ...For vehicles with adjustable head restraints route the tether strap under the head restraint and between the head restraint posts otherwise route the tether strap over the top of the seat back If the...

Page 28: ...e back because it reduces the protection for the upper part of the body and may increase the risk of injury or death in a crash Use a belt positioning booster seat for children who have outgrown or no...

Page 29: ...ackless booster to another seating position with a higher seat back or head restraint and lap and shoulder belts or consider using a high back booster seat E70710 High back booster seats If with a bac...

Page 30: ...hich the child seat is installed all WARNINGS the way back When possible all children age 12 and under should be properly restrained in a rear seating position If all children cannot be seated and res...

Page 31: ...r the upper part of the body and may increase the risk of injury or death in a crash To avoid risk of injury do not leave children or pets unattended in your vehicle Recommendations for attaching chil...

Page 32: ...the rear edge of each rear door You must set the lock separately for each door Move the lock control up or down to engage or disengage the childproof lock 29 F650750 TBC enUSA First Printing Child Sa...

Page 33: ...d to be used as a pair 1 Use the shoulder belt on the outside shoulder only Never wear the shoulder belt under the arm 2 Never swing the safety belt around your neck over the inside shoulder 3 Never u...

Page 34: ...o be shortened but pinches the webbing to keep the lap portion from getting longer The cinch tongue is designed to slip during a crash so always wear the shoulder belt properly and do not allow any sl...

Page 35: ...to your movement However if you brake hard turn hard or if your vehicle receives an impact of 5 0 mph 8 km h or more the safety belt will become locked and help reduce your forward movement Lap Belts...

Page 36: ...ating properly when checked by an authorized dealer Failure to replace the belt and retractor assembly could increase the risk of injury in crashes The safety restraints in the vehicle are combination...

Page 37: ...help further reduce the risk of injury in the event of a head on crash The front outboard safety belt systems have a retractor assembly that is designed to pay out webbing in a controlled manner This...

Page 38: ...ounds 4 8 seconds The driver s safety belt is not buckled before the ignition switch is turned to the on position The safety belt warning light and warning chime turn off The driver s safety belt is b...

Page 39: ...ve your chances of being safely belted and surviving an accident We recommend you leave the system activated for yourself and others who may use the vehicle To reduce the risk of injury do not deactiv...

Page 40: ...tears or cuts Replace if necessary All vehicle safety belt assemblies including retractors buckles front safety belt buckle assemblies buckle support assemblies slide bar if equipped shoulder belt hei...

Page 41: ...ther short distance radio transmissions for example amateur radios medical equipment wireless headphones remote controls and alarm systems If the frequencies are jammed you will not be able to use you...

Page 42: ...using 5 Reinstall the rubber gasket 6 Snap the battery cover back onto the transmitter Car Finder E138623 Press the button twice within three seconds The horn sounds and the direction indicators flash...

Page 43: ...ree seconds to confirm that all the doors are closed The doors will lock again the horn will sound and the turn signals will illuminate if all the doors are closed Mislock If any door is open or if th...

Page 44: ...lluminated Entry The interior lamps and select exterior lamps will illuminate when you unlock the doors with the remote entry system The illuminated entry system will turn off the lights if the igniti...

Page 45: ...eplacement Keys Note Your vehicle may have two integrated keyhead transmitters The integrated keyhead transmitter functions as a programmed ignition key It operates all the locks starts the vehicle an...

Page 46: ...med coded key from the ignition 7 After three seconds but within 10 seconds of switching the ignition off and removing the previously programmed coded key insert the new unprogrammed key into the igni...

Page 47: ...tion page 73 E183047 1 Unlock the steering column 2 Adjust the steering wheel to the desired position E183049 3 Lock the steering column AUDIO CONTROL If Equipped You can operate the following functio...

Page 48: ...k Press and hold the seek button to Tune the radio to the next station up or down the frequency band Seek through a track VOICE CONTROL If Equipped E210086 Voice recognition A End call B CRUISE CONTRO...

Page 49: ...ou to increase the wiper speed Toward you to decrease the wiper speed WINDSHIELD WASHERS Note Do not operate the wipers on a dry windshield This may scratch the glass damage the wiper blades or cause...

Page 50: ...no streaks drip marks or large droplets A fine mist covers less than 50 of the lens Examples of unacceptable condensation are A water puddle inside the lamp Streaks drip marks or large droplets prese...

Page 51: ...h your headlamps on in low light situations or during inclement weather The system does not activate the tail lamps and may not provide adequate lighting during these conditions Failure to activate yo...

Page 52: ...rols on either side of each map lamp to switch on the lamps The map lamps also light when You open any door You press any of the remote entry controls when the ignition is off E163273 Dome and Map Lam...

Page 53: ...ne touch up re calibration with the door closed Calibrating with the door open causes the window to bounce back continuously To reset the function after the battery recharges 1 Pull the switch all the...

Page 54: ...djust 2 Adjust the position of the mirror 3 Return the control to the center position to lock mirrors in place Foldaway Exterior Mirrors For tight parking conditions you can push the mirror toward the...

Page 55: ...erior Mirrors If Equipped See Heated Exterior Mirrors page 72 Signal Indicator Mirrors If Equipped The outer portion of the appropriate mirror housing blinks when you use the direction indicator Clear...

Page 56: ...Note Do not clean the housing or glass of any mirror with harsh abrasives fuel or other petroleum or ammonia based cleaning products You can adjust the interior mirror to your preference Some mirrors...

Page 57: ...essure gauge A Engine coolant temperature gauge B Transmission fluid temperature gauge C Fuel gauge D Speedometer E Information display F Tachometer G 54 F650750 TBC enUSA First Printing Instrument Cl...

Page 58: ...e transmission for extended periods with the gauge in the higher than normal area may cause internal transmission damage We recommend altering the severity of the driving conditions to lower the trans...

Page 59: ...in the bottom of the information display Registers the accumulated distance your vehicle has traveled Trip Computer See General Information page 62 Vehicle Settings and Personalization See General In...

Page 60: ...l pump symbol indicates on which side of your vehicle the fuel filler door is located The needle should move toward F when you refuel your vehicle If the needle points to E after adding fuel this indi...

Page 61: ...cessary electrical equipment and have the system checked by an authorized dealer immediately Brake System E209041 Indicates low brake fluid level or a brake system malfunction Have the system checked...

Page 62: ...rake on Fasten Safety Belt Illuminates and a tone sounds to remind you to fasten your safety belt High Beam Illuminates when you switch on the high beam headlamps It flashes when you use the headlamp...

Page 63: ...rter the fuel system interior floor coverings or other vehicle components possibly causing a fire Have an authorized dealer service your vehicle immediately Traction Control Diesel Engine Only E138639...

Page 64: ...ing water to stay in the system could result in extensive damage to or failure of the fuel injection system WARNING Do not drain the water separator while the engine is running Fuel may ignite if the...

Page 65: ...information display controls on the steering wheel The information display provides the corresponding information Information Display Controls Press the INFO button to scroll through trip outside tem...

Page 66: ...100 km MPG L km Displays the instantaneous fuel economy as a bar graph Your vehicle must be moving to calculate instantaneous fuel economy You cannot reset the instantaneous fuel economy TIMER Display...

Page 67: ...ure to another value proceed to Step 3 3 Once OIL LIFE SET TO XXX is displayed release and press the RESET button to change the Oil Life Start Value Each release and press reduces the value by 10 UNIT...

Page 68: ...EXHAUST AT LIMIT DRIVE TO CLEAN NOW The diesel particulate filter continues to fill with particles exhaust soot if you ignore this message The service engine soon light illuminates and engine power m...

Page 69: ...xhaust fluid has depleted Your speed is limited upon restart You must replenish the diesel exhaust fluid to resume normal operation of your vehicle SPEED LIMITED TO XX MPH UPON RESTART EXHAUSTFLUIDEMP...

Page 70: ...FLUID SYSTEM FAULT A fuel filter change is required FUEL FILTER CHANGE REQUIRED You must have your vehicle serviced by an authorized dealer if approximately two hours after the EXHAUST OVERLOADED DRIV...

Page 71: ...HECK FUEL CAP Key Action Message The factory equipped remote start is active Turn your key to on to drive TO DRIVE TURN KEY TO ON Maintenance Action Message The engine oil life is nearing its end ENGI...

Page 72: ...Park Brake Action Message The parking brake is set and your vehicle is in motion PARK BRAKE ENGAGED 69 F650750 TBC enUSA First Printing Information Displays I n f o r ma t i o nP r o v i d e db y...

Page 73: ...l floor and floor C A C Press the button to switch the air conditioning on or off Air conditioning cools your vehicle using outside air To improve the time to reach a comfortable temperature in hot we...

Page 74: ...this may interfere with the airflow to the rear seats Note Remove any snow ice or leaves from the air intake area at the base of the windshield Note To improve the time to reach comfort in hot weathe...

Page 75: ...Direct the instrument panel side air vents toward the side windows 6 Close the instrument panel vents HEATED EXTERIOR MIRRORS Note Do not remove ice from the mirrors with a scraper or attempt to readj...

Page 76: ...of 10 in 25 cm between your breastbone and the airbag cover Hold the steering wheel with your arms slightly bent Bend your legs slightly so that you can press the pedals fully Position the shoulder s...

Page 77: ...and hold button C 2 Push the head restraint down Removing the Head Restraint 1 Press and hold buttons C and D 2 Pull the head restraint up Installing the Head Restraint Align the steel stems into the...

Page 78: ...the desired position After the head restraint reaches the forward most tilt position pivot it forward again to release it to the rearward un tilted position Note Do not attempt to force the head rest...

Page 79: ...EATS If Equipped WARNINGS Do not adjust the driver seat or seatback while your vehicle is moving Adjusting your seatback while the vehicle is in motion may cause loss of control of the vehicle To redu...

Page 80: ...seat forward or backward Release the bar to lock the seat in position C Type 2 E208774 Recline Rotate the handle to adjust the angle of the seatback A Lumbar Press the lever up to inflate the lumbar P...

Page 81: ...Crew Cab E162738 1 Pull forward on the control to fold down the seatback 2 Pull down on the handle and lift up on the seatback to return it to the original position Folding up the Rear Seat Cushion 1...

Page 82: ...If your vehicle has an under seat storage compartment in the seat cushion lift the latch to open the lid of the compartment You cannot open the lid when the armrest is down E162748 The under seat sto...

Page 83: ...REARSEATARMREST IfEquipped Type 1 E162744 Type 2 E208775 Fold the armrest down to use it 80 F650750 TBC enUSA First Printing Seats I n f o r ma t i o nP r o v i d e db y...

Page 84: ...apacity use of the power point To prevent the battery from running out of charge Do not use the power point longer than necessary when the vehicle is not running Do not leave devices plugged in overni...

Page 85: ...plug your device back in Let the system cool off and switch the ignition off to reset the fault mode Switch the ignition back on and make sure the indicator light remains on Do not use the power point...

Page 86: ...OVERHEADCONSOLE IfEquipped E75193 Press near the rear edge of the door to open it 83 F650750 TBC enUSA First Printing Storage Compartments I n f o r ma t i o nP r o v i d e db y...

Page 87: ...ing equipment standard requirements regulating the impulse electrical field or radio noise When you start the engine avoid pressing the accelerator pedal before and during operation Only use the accel...

Page 88: ...ift into park P or neutral N 2 Turn the key to the off position 3 Apply the parking brake Stopping the Engine When Your Vehicle is Moving WARNING Switching off the engine when the vehicle is still mov...

Page 89: ...Eight glow plugs one per cylinder Glow Plug Control Module Engine Coolant Temperature sensor Barometric pressure sensor Environmental temperature sensor The powertrain and glow plug control modules el...

Page 90: ...start indicator turns off 2 When the wait to start indicator turns off turn the key to the start position and release the key as soon as the engine starts After starting the engine the glow plugs may...

Page 91: ...the engine has shut down Shortly after the engine has shut down the electrical system simulates a key off and even though the ignition is still on the electrical system simulates a normal accessory de...

Page 92: ...hicle Make sure the protective cover seals the prongs of the block heater cord plug when not in use Make sure the heater system is checked for proper operation before winter Using the Engine Block Hea...

Page 93: ...before refueling your vehicle Automotive fuels can be harmful or fatal if swallowed Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury If swallowed call a physi...

Page 94: ...pears when the engine has fully warmed up consider using different fuel sources Low fuel operation If the low fuel pressure message appears when your vehicle is warm and during low fuel tank level ope...

Page 95: ...ales You should use Ultra Low Sulfur Diesel fuel also known as ULSD designated as number 1 D or 2 D with a maximum of 15 ppm sulfur in your diesel vehicle You may operate your vehicle on diesel fuels...

Page 96: ...w sulfur diesel fuel market that are subsequently exported to non ultra low sulfur diesel fuel markets will need to be retrofitted at the customer s expense using Ford authorized dealer service parts...

Page 97: ...l contained in a diesel fuel Biodiesel content is often indicated with the letter B followed by the percent of biodiesel in the fuel For example B20 indicates a fuel containing 20 biodiesel Ask the se...

Page 98: ...icult If your vehicle runs out of fuel If your vehicle is equipped with dual fuel tanks adding 4 gal 15 L to 5 gal 19 L of fuel is enough to restart the engine If your vehicle is out of fuel and on a...

Page 99: ...swallowed drink plenty of water and contact a physician immediately Refill diesel exhaust fluid in a well ventilated area When opening the cap on the diesel exhaust fluid tank or bottle containing die...

Page 100: ...ank When the tank is full the fluid stops flowing automatically 4 Return the container to the vertical position slightly below the diesel exhaust fluid filler neck Allow any fluid remaining in the spo...

Page 101: ...Within a preset distance to empty speed is limited upon vehicle restart Prior to this occurring a message appears in the information display Further vehicle operation without refilling the diesel exha...

Page 102: ...with water or any other liquid An ammonia odor may be smelled when the cap is removed or during refill Refill diesel exhaust fluid in a well ventilated area Typical Diesel Exhaust Fluid Usage When Usi...

Page 103: ...alve Never smoke or use a cell phone while refueling Fuel vapor is extremely hazardous under certain conditions Avoid inhaling excess fumes WARNINGS Stay outside your vehicle and do not leave the fuel...

Page 104: ...more hours with the engine off followed by normal city and highway driving REFUELING 6 7L DIESEL An engine that suddenly becomes noisy or operates poorly after a fuel fill could be using substandard f...

Page 105: ...the nozzle shuts off repeatedly wait 5 10 seconds then use a slower fill rate FUEL CONSUMPTION Real world fuel consumption is governed by many factors for example driving style high speed driving sto...

Page 106: ...in your vehicle may reduce fuel economy Adding certain accessories to your vehicle such as bug deflectors rollbars or light bars running boards and ski racks may reduce fuel economy Using fuel blended...

Page 107: ...Emission Control Information Decal located on or near the engine This decal also lists engine displacement Please consult your warranty information for complete details On Board Diagnostics OBD II You...

Page 108: ...nks eight times it means that the vehicle is not ready for I M testing if the service engine soon indicator stays on solid it means that the vehicle is ready for I M testing The OBD II system monitors...

Page 109: ...Exhaust filter at limit Clean now Failure to perform active or Operator Commanded Regeneration when instructed could result in a clogged diesel particulate filter If your diesel particulate filter fil...

Page 110: ...ulate filter cleaning while at idle stationary then Operator Commanded Regeneration would need to be performed See Operator Commanded Regeneration later in this chapter Operator Commanded Regeneration...

Page 111: ...sel particulate filter load percentage has reached 100 Full The diesel particulate filter load percentage fluctuates up and down when driving your vehicle due to active and passive regenerations Note...

Page 112: ...e in audible sound due to the fan and engine speed increase It is not necessary to open the hood on the engine compartment Once Operator Commanded Regeneration is complete the engine rpm and fan retur...

Page 113: ...rator Commanded Regeneration to operate soot may not have had sufficient time to be eliminated but the exhaust system and exhaust gas may still be hot If you shut your vehicle off during Operator Comm...

Page 114: ...vehicle from the engine and exhaust system heat and noise On vehicles with no original equipment floor covering insulation do not carry passengers in a manner that permits prolonged skin contact with...

Page 115: ...he fuel system due to loose connections An open or pinched sensor hose Check engine oil level Wrong fuel or oil viscosity for the climatic conditions If these checks do not help you correct the engine...

Page 116: ...ld the brake pedal down while in this position Drive D Drive D is the normal driving position for the best fuel economy The overdrive function allows automatic upshifts and downshifts through gears on...

Page 117: ...mproves transmission operation when towing a trailer or a heavy load All transmission gear ranges are available when using tow haul To deactivate the tow haul feature and return to normal driving mode...

Page 118: ...42 km h 40 mph 64 km h 3 4 34 mph 55 km h 45 mph 72 km h 4 5 46 mph 74 km h 50 mph 80 km h 5 6 In order to prevent the engine from running at too low an RPM which may cause it to stall SelectShift st...

Page 119: ...page 162 If the fuse is not blown and the brake lamps are working properly the following procedure allows you to move the gearshift lever from park P 1 Apply the parking brake Switch the ignition key...

Page 120: ...pment Examples include a wheel lift for tow trucks cranes tools for construction or tire service and pumping fluids PTO applications draw auxiliary horsepower from the powertrain often while the vehic...

Page 121: ...MITED SLIP DIFFERENTIAL WARNING If both wheels are not raised off the ground the one wheel that is not raised may pull the vehicle off its support possibly resulting in personal injury This axle provi...

Page 122: ...one wheel is on the ground WARNING Failure to raise all drive wheels with this type of differential could cause the vehicle to move unexpectedly resulting in property damage personal injury or death...

Page 123: ...justment Check brake linings for excessive wear Check system air pressure on vehicle equipped with air brakes Let the brakes cool if you have been using them excessively as in mountain driving or afte...

Page 124: ...ition until you release the parking brake E210347 Push the palm release lever A on the parking brake handle B and push down as far as possible to release the brake Driving with the parking brake on ca...

Page 125: ...n key not in the run position A tone sounds if the parking brake remains released or in an unknown state The tone stops after approximately 8 minutes or until the parking brake is applied Seek service...

Page 126: ...in all vehicles with spring actuated rear wheel parking brakes is equipped with a valve located on the governor for connection to an outside air supply The valve lets you recharge the system with air...

Page 127: ...em Stop the vehicle safely as soon as possible and seek service immediately This system incorporates standard braking an anti lock braking system ABS and optional Power Park Brake into one fully integ...

Page 128: ...the system air pressure If this condition occurs stop driving your vehicle until the compressor has fully recharged the air system Select a gear ratio to help slow your vehicle before descending grad...

Page 129: ...oes not necessarily protect the engine from exceeding maximum governed speed Use the primary brakes to make sure the engine never exceeds maximum governed speed under any circumstance Note Before star...

Page 130: ...r to descend safely with a minimum application of the service brakes As a general guideline use the same gear as you use to ascend the hill Exhaust Brake Operating Characteristics The exhaust brake tu...

Page 131: ...rakes using the hand control move the lever downward The further you push the lever down the greater the air pressure is applied to the brakes The lever remains in place until manually moved To releas...

Page 132: ...y in charging the trailer air system and releasing the trailer brakes E210343 You can push in the parking brake B yellow knob and supply air to the tractor spring brakes releasing them Normal Driving...

Page 133: ...the trailer air supply valve to pop out applying the trailer brakes Trailer Charge E210342 If both knobs A and B are out and you want to recharge the trailer while leaving the tractor spring brakes ap...

Page 134: ...xhausting the trailer air supply applying the trailer brakes Further reduction of air pressure while holding the trailer air supply knob in causes the parking brake knob to pop out at 25 psi 172 kPa A...

Page 135: ...traction control at the next ignition cycle System Indicator Light Note If the traction control light does not flash during a traction control event or stays illuminated the system is not functioning...

Page 136: ...e your vehicle to an authorized dealer for service During traction control operation the traction control light flashes rapidly and the engine does not rev up when you press further on the accelerator...

Page 137: ...e the set speed The system will not apply the brakes but a warning displays Failure to follow this warning could result in serious personal injury or death Note Cruise control will disengage if the ve...

Page 138: ...until you reach the desired speed Press and release SET or SET Press and hold SET or SET Release the control when you reach the desired speed Canceling the Set Speed Press and release CNCL or tap the...

Page 139: ...ngine is turned off you can steer the vehicle manually but it takes more effort If the power steering system exhibits heavy or uneven efforts check for the following before seeking service from your d...

Page 140: ...lar or the driver s door edge listing the maximum loading for the vehicle GVWR and its axle systems GAWR at the tire to ground interface Example only E210937 Under no circumstances should your vehicle...

Page 141: ...Light The air suspension indicator light illuminates when using the button to release air pressure in the rear air springs Never drive your vehicle when the warning lamp is illuminated and there is lo...

Page 142: ...er we understand that on occasion others install aftermarket add on suspensionsonthetruckchassisthatallow operator control for weight transfer from other axles such as air lift axles 139 F650750 TBC e...

Page 143: ...ment To help minimize how trailer movement affects your vehicle when driving Load the heaviest items closest to the trailer floor Load the heaviest items centered between the left and right side trail...

Page 144: ...our sales consultant for the exact rating on your vehicle Vehicles with diesel engine Maximum GCWR Maximum GVWR lb kg Model 20500 26000 9299 11792 F 650 Pro Loader Kick Up Frame 25600 29000 11612 1315...

Page 145: ...ailer brakes must meet local and federal regulations Theratingforthetowvehicle sbraking systemoperationisatthegrossvehicle weight rating not the gross combined weight rating Trailer Lamps WARNING Neve...

Page 146: ...the Front Wheels Suspended Note To avoid transmission damage do not tow your vehicle even a short distance without suspending rear wheels or removing the axle shafts or driveshaft Note When towing a v...

Page 147: ...ift collar teeth in order to remove the axle shaft Installing the Axle Shafts 1 Remove the covers from the wheel ends 2 Shift the differential lock to the unlocked disengaged position 3 Install the ax...

Page 148: ...osed on the trailer kingpin and the trailer plate is resting securely on the fifth wheel 4 Make sure the coupler release lever is in the locked position 5 Charge the trailer brake system Set the trail...

Page 149: ...in a gear that permits an engine speed more than the maximum governed speed or high idle RPM no load Always shift to a lower gear at high altitudes to prevent engine smoking Backing Up WARNINGS All ve...

Page 150: ...km h uses 15 less fuel than traveling at 65 mph 105 km h Keep the tires properly inflated and use only the recommended size Use the recommended engine oil Perform all regularly scheduled maintenance...

Page 151: ...p below 1 4 full This helps prevent air from entering the fuel system and stalling the engine Your vehicle is equipped with a selective catalyst reduction system that uses Diesel Exhaust Fluid DEF to...

Page 152: ...a reputable manufacturer as needed Maintain the engine cooling system properly Avoid shutting the engine down after an extensive idling period Drive your vehicle for several miles with the engine at...

Page 153: ...air filter Before driving through standing water check the depth Never drive through water that is higher than the bottom of the wheel hubs E176913 When driving through standing water drive very slowl...

Page 154: ...equests a tow to an authorized dealer that is more than 35 mi 56 km from the disablement location the member shall be responsible for any mileage costs in excess of 35 mi 56 km Roadside Assistance inc...

Page 155: ...ter transportation however contact your authorized dealer to confirm if you are eligible for additional coverage before you authorize or pay for the service Call Ford Roadside Assistance at 1 800 665...

Page 156: ...em for leaks 3 If no leaks are apparent reset the switch by pushing in on the reset button 4 Turn the ignition on 5 Wait a few seconds and return the key to off 6 Make another check for leaks Running...

Page 157: ...vehicle making sure the two vehicles do not touch Connecting the Jumper Cables WARNINGS Do not attach the cables to fuel lines engine rocker covers the intake manifold or electrical components as gro...

Page 158: ...to keep your enginespeedbetween2000and3000 RPM as shown in your tachometer 2 Start the engine of the disabled vehicle 3 Once the disabled vehicle has been started run both vehicle engines for an addit...

Page 159: ...6248 Dearborn MI 48121 Telephone 1 800 392 3673 FORD TDD for the hearing impaired 1 800 232 5952 Online Additional information and resources are available online at www fordowner com These are some o...

Page 160: ...ment vehicle California Civil Code Section 1793 22 b presumes that the manufacturer has had a reasonable number of attempts to conform the vehicle to its applicable express warranties if within the fi...

Page 161: ...a program application You will be asked for your name and address general information about your new vehicle information about your warranty concerns and any steps you have already taken to try to re...

Page 162: ...g leaded fuel may also result in difficulty importing your vehicle back into the U S Ford dealerships outside of the U S and Canada may be unable to support the F 650 750 due to the specialized traini...

Page 163: ...elationship Center as previously listed Customers in the U S should call 1 800 392 3673 ORDERING ADDITIONAL OWNER S LITERATURE To order the publications in this portfolio contact Helm Incorporated at...

Page 164: ...obtain other information about motor vehicle safety from http www safercar gov REPORTINGSAFETYDEFECTS CANADA ONLY If you believe that your vehicle has a defect which could cause a crash or could cause...

Page 165: ...ct your vehicle s main electrical systems from overloads If you disconnect and reconnect the battery you will need to reset some features See Changing the 12V Battery page 204 E163101 Protected compon...

Page 166: ...tow electric brake controller 30A 22 Blower motor 40A 23 Not used 24 Wipers 30A 25 Trailer tow park lamps 30A 26 Urea heaters diesel engine 25A 27 Not used 28 Trailer tow park lamps Relay 29 A C clut...

Page 167: ...Relay 48 Air dryer 20A 49 Blower motor relay coil 10A 50 Not used 51 Powertrain control module run start diesel engine 10A 52 Transmission control module run start diesel engine Not used 53 Anti lock...

Page 168: ...mps 10A 70 Not used 71 Powertrain control module relay coil 10A 72 Keep alive power Hydromax monitor 5A 73 Chassis solenoids Relay 74 Not used 75 Not used 76 Brake switch isolation hydraulic brakes Re...

Page 169: ...Upfitter relay 2 25A 95 Anti lock brake system pump hydraulic brakes 60A 96 Not used 97 Not used 98 Instrument panel 110v power inverter 40A 99 Trailer tow turn lamp relays 30A 100 Starter Relay 101 T...

Page 170: ...rtment Fuse Panel The fuse panel is in the passenger footwell Remove the panel cover to access the fuses Pull the fuse panel cover toward you to remove it When the clips of the panel disengage let the...

Page 171: ...ior lighting 15A 12 Right turn and brake lamps 15A 13 Left turn and brake lamps 15A 14 Center high mounted stop lamp 15A 15 Backup lamps Right headlamp low beam 10A 16 Left headlamp low beam 10A 17 Po...

Page 172: ...ger door lock switch illumination 110v power inverter module Telescoping mirror switch Not used 33 Ancillary translator module run start 10A 34 Tow Haul run start 5A 35 Fuel tank select switch 10A 36...

Page 173: ...y power Relay 49 CHANGING A FUSE Fuses WARNING Always replace a fuse with one that has the specified amperage rating Using a fuse with a higher amperage rating can cause severe wire damage and could s...

Page 174: ...sult in property damage personal injury or death If a wheel must be changed obtain expert tire service help Mounting and un mounting of tires should only be performed by a qualified technician using n...

Page 175: ...or latches for proper closing latching and locking Set the parking brake Make sure the gearshift lever is in neutral N or park P if equipped with a park position Starting the engine Diesel engine Turn...

Page 176: ...the air pressure drop for one minute It should be less than 2 psi 14 kPa for single vehicles and 3 psi 21 kPa for combination vehicles 4 Press and hold the brake pedal with 90 psi 621 kPa or more Mak...

Page 177: ...rticularly important on vehicles that use them frequently Tow hooks Front suspension Inspect for missing broken or shifted leaves or leaves that may be in contact with or nearly contacting a tire rim...

Page 178: ...ld not have welding repairs and there should be no rust trails which indicate it is loose on the wheel Rims Verify all lug nuts are present and not loose look for rust trails around the lug nuts There...

Page 179: ...y air and electrical lines are not tangled crimped or pinched or being dragged against any truck parts None of the air or electrical line should be spliced or taped Inspect for corrosion on pins and i...

Page 180: ...or shifted leaves or leaves that may be in contact with or nearly contacting a tire rim brake drum frame or body component Springs if equipped Inspect for any cracked or broken spring hangers broken m...

Page 181: ...trails which indicate it is loose on the wheel Rims Verify all lug nuts are present and not loose look for rust trails around the lug nuts There should be no cracks radiating from the lug bolt holes o...

Page 182: ...Inspect the transmission fluid level and shift linkage for proper operation 179 F650750 TBC enUSA First Printing Vehicle Inspection Guide I n f o r ma t i o nP r o v i d e db y...

Page 183: ...fied technician To help you service your vehicle we provide scheduled maintenance information which makes tracking routine service easy See Scheduled Maintenance page 314 If your vehicle requires prof...

Page 184: ...e and block the wheels to prevent your vehicle from moving 3 Select a jack with a rated capacity sufficient to lift and hold up your vehicle 4 Raise your vehicle with the jack applied to the axle s Do...

Page 185: ...9161 3 3 Tilt the hood fully forward until it is held by the gas struts Closing the Hood 1 Push the hood rearward above the grille until fully closed 2 Engage the hood latches on both sides of your ve...

Page 186: ...ck page 200 C Brake fluid reservoir See Brake Fluid Check page 201 D Engine compartment fusebox See Fuses page 162 E Power steering fluid reservoir See Power Steering Fluid Check page 202 F Engine oil...

Page 187: ...ter Water Trap page 203 E Engine oil separator See Changing the Engine Oil and Oil Filter page 188 F Brake fluid reservoir See Brake Fluid Check page 201 G Engine compartment fusebox See Fuses page 16...

Page 188: ...oil level is between the lower and upper holes the oil level is acceptable DO NOT ADD OIL If the oil level is below the lower hole add enough oil to raise the level within the lower and upper holes O...

Page 189: ...recommended 1 Have engine at normal operating temperature atleastintotheNORMAL range on the engine coolant temperature gauge 2 Park the vehicle on a level surface then turn off the engine and open th...

Page 190: ...factory operation Determine which oil viscosity best suits the temperature range you expect to encounter for the next service interval from the following SAE viscosity grade chart E163370 187 F650750...

Page 191: ...e oil filter protects your engine by filtering harmful abrasive or sludge particles and particles significantly smaller than most available will fit filters See Motorcraft Parts page 252 1 Unscrew the...

Page 192: ...epair Use the correct specification filter element See Motorcraft Parts page 253 Note Operating your vehicle without a filter element or with an unapproved filter element may result in damage to the t...

Page 193: ...en the engine is cold check the concentration and level of the engine coolant at the intervals listed in the scheduled maintenance information See Scheduled Maintenance page 314 Note Make sure that th...

Page 194: ...ll escape as you unscrew the cap Add prediluted engine coolant meeting the Ford specification See Capacities and Specifications page 256 Whenever coolant has been added the coolant level in the coolan...

Page 195: ...t should be disposed of in an appropriate manner Follow your community s regulations and standards for recycling and disposing of automotive fluids Severe Climates If you drive in extremely cold clima...

Page 196: ...erheat the engine coolant temperature gauge will move to the red hot area and The coolant temperature warning light will illuminate The service engine soon indicator will illuminate If the engine reac...

Page 197: ...t this time you may notice your engine coolant temperature gauge needle move toward the H and the POWER REDUCED TO LOWER TEMP message may appear in the information display You may notice a reduction i...

Page 198: ...d MAX marks on the coolant reservoir Note Coolant expands when it is hot The level may extend beyond the MAX mark The coolant concentration should be maintained within 48 to 50 which equates to a free...

Page 199: ...on the coolant recovery system add coolant to the coolant recovery reservoir when the engine is cool Add prediluted engine coolant Motorcraft Orange Antifreeze Coolant Prediluted to the FULL COLD leve...

Page 200: ...Engine cooling system Repeat Step 5 until the coolant level has stabilized is no longer dropping after each step AND the upper radiator hose at the radiator is warm to the touch indicating that the en...

Page 201: ...freeze and corrosion protection characteristics of the engine coolant and may cause engine damage Vehicles driven year round in non extreme climates should use prediluted engine coolant for optimum c...

Page 202: ...refilled per the instructions in the Workshop Manual Make sure to follow the proper coolant and additive specifications See Capacities and Specifications page 251 Coolant Change At specific mileage i...

Page 203: ...d temperature gauge located on the instrument cluster is within normal range 1 Drive the vehicle 20 mi 30 km until it reachesnormaloperatingtemperature 2 Park the vehicle on a level surface and engage...

Page 204: ...ess fluid should be removed by a qualified technician Note An overfill condition of transmission fluid may cause shift and engagement concerns and possible damage Do not use supplemental transmission...

Page 205: ...to bring the fluid level up to between the MIN and MAX range 3 Switch the engine on 4 While the engine idles turn the steering wheel left and right several times 5 Switch the engine off 6 Recheck the...

Page 206: ...he system is running air will enter into the fuel system The engine will not operate properly if air enters the system Note With fuel tank levels above 3 4 tank it may be necessary to loosen the bowl...

Page 207: ...a cover shield make sure it is reinstalled after the battery has been cleaned or replaced Note Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling...

Page 208: ...ar defrost heated cooled seats climate control fan heated steering wheel audio and navigation system A message may be shown in the information displays to alert the driver that battery protection acti...

Page 209: ...3 Install in the reverse order Note Make sure that the wiper blade locks into place Lower the wiper arm and blade back on the windshield The wiper arms will automatically return to their normal posit...

Page 210: ...mps to illuminate the wall or screen and open the hood E142465 4 On the wall or screen you will observe a flat zone of high intensity light located at the top of the right hand portion of the beam pat...

Page 211: ...oper lamp performance light brightness light pattern and safe visibility Install in the reverse order unless otherwise stated Headlamp Bulbs 1 Switch all of the lamps and the ignition off 2 Remove the...

Page 212: ...y The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb illumination time Trade name Number of Bulbs Function H13 9008 2 Headlamps W5W 2...

Page 213: ...component damage may not be covered by the vehicle Warranty Change the air filter element at the correct interval See Scheduled Maintenance page 314 E163755 1 Locate the mass air flow sensor electrica...

Page 214: ...r tighten air tube clamp bolt E163760 10 Reconnect the mass air flow sensor electrical connector to the outlet tube Make sure the locking tab on the connector is in the locked position connector shown...

Page 215: ...paper Note Do not rely on filter appearance alone A filter which appears to be dirty may actually have several thousand miles kilometers of life remaining E163373 After installation of the new filter...

Page 216: ...ector on the air inlet tube This connector will need to be unplugged Unlock the locking clip on the connector then squeeze and pull the connector off the air inlet tube 213 F650750 TBC enUSA First Pri...

Page 217: ...t Be sure that the groove seal on the pleated paper filter traps both sides of the vertical partition of the air box 6 Engage the clips to secure the air filter housing cover to the air filter housing...

Page 218: ...uel conditioner module filter is located in the lower portion of the housing 1 Drain the diesel fuel conditioner module See Draining the Fuel and Water Separator earlier in this chapter 2 Remove the l...

Page 219: ...filter is a plastic disposable cartridge E163363 1 Disconnect both fuel lines by squeezing the connector tabs and pulling the lines straight off E163364 Note Although the fuel system is not fully pre...

Page 220: ...s operate on battery voltage 12 volts some systems can be as high as 90 volts or as low as five volts See the Electrical Circuit Diagram Manuals available from your vehicle s manufacturer to make sure...

Page 221: ...nverter Also take precautions not to damage the catalytic converter when servicing your engine or storing your vehicle BRAKE SYSTEM INSPECTION WARNING Always wear a respirator approved by the National...

Page 222: ...adjustment checks If the push rod is clean and the brakes are out of adjustment you can see the orange marker protruding from the chamber when the brakes are applied Checking the brake lining every s...

Page 223: ...due to fluid accumulation in the reservoir and or possible freeze up during cold weather Completely drain all the air brake reservoirs daily by opening the draincock at the ends of the tanks Where ac...

Page 224: ...jury or death A qualified technician should adjust the parking brake and keep to the instructions in the service manual AXLE INSPECTION Front Axle Maintaining the front axle alignment to specification...

Page 225: ...se chafing Repair immediately if necessary Maintaining proper steering gear and power steering pump lubricant levels Checking steering column joint bolts and steering linkage particularly for body to...

Page 226: ...e lubricant may cause internal axle component damage See Capacitiesand Specifications page 256 Checking the Fluid Level 1 Park your vehicle on level ground 2 Set the parking brake and shift into posit...

Page 227: ...as a starting point re tighten the nuts using the sequence under U bolt and U bolt nut installation U bolt and U bolt Nut Installation 1 Inspect the threads of the U bolt and nut for rust and debris C...

Page 228: ...pH shampoo we recommend Motorcraft Detail Wash Never use strong household detergents or soap for example dish washing or laundry liquid These products can discolor and spot painted surfaces Never was...

Page 229: ...abrasives Follow the manufacturer s instructions to apply and remove the wax Apply a small amount of wax in a back and forth motion not in circles Do not allow wax to come in contact with any non body...

Page 230: ...ther sharp objects to clean or remove decals from the inside of the heated rear window The vehicle warranty does not cover damage caused to the heated rear window grid lines CLEANING THE INTERIOR WARN...

Page 231: ...spilled on the instrument panel or on interior trim surfaces 1 Wipe up spilled liquid using a clean soft cloth as quickly as possible 2 Use Motorcraft Premium Leather and Vinyl Cleaner or a commercial...

Page 232: ...ar and grease use Motorcraft Bug and Tar Remover VEHICLE STORAGE If you plan on storing your vehicle for 30 days or more read the following maintenance recommendations to make sure your vehicle stays...

Page 233: ...y to reset memory features if battery cables are disconnected Brakes Make sure the brakes and parking brake release fully Tires Maintain recommended air pressure Miscellaneous Make sure all linkages c...

Page 234: ...Contact an authorized dealer if you have any concerns or issues 231 F650750 TBC enUSA First Printing Vehicle Care I n f o r ma t i o nP r o v i d e db y...

Page 235: ...l not increase the tire s load carrying capability kPa Kilopascal a metric unit of air pressure PSI Pounds per square inch a standard unit of air pressure Cold tire pressure The tire pressure when the...

Page 236: ...turing Association B 215 Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge In general the larger the number the wider the tire C 65 Indicates the aspect ratio...

Page 237: ...tters are the plant code designating where it was manufactured the next two are the tire size code and the last four numbers represent the week and year the tire was built For example the numbers 317...

Page 238: ...nditions on a specified indoor laboratory test wheel M Maximum Inflation Pressure Indicates the tire manufacturers maximum permissible pressure or the pressure at which the maximum load can be carried...

Page 239: ...total on the rear axle Information on T Type Tires T145 80D16 is an example of a tire size Note The temporary tire size for your vehicle may be different from this example Tire Quality Grades do not...

Page 240: ...digital or dial type tire pressure gauge rather than a stick type tire pressure gauge Use the recommended cold inflation pressure for optimum tire performance and wear Under inflation or over inflati...

Page 241: ...a mile Note If you are checking tire pressure when the tire is hot for example driven more than 1 mile 1 6 kilometers never bleed or reduce air pressure The tires are hot from driving and it is norma...

Page 242: ...mproperly used serviced or maintained To reduce the risk of serious injury never attempt to re inflate a tire which has been run flat or seriously under inflated without first removing the tire from t...

Page 243: ...E161437 240 F650750 TBC enUSA First Printing Wheels and Tires I n f o r ma t i o nP r o v i d e db y...

Page 244: ...sidewalls for cracking cuts bruises and other signs of damage or excessive wear If internal damage to the tire is suspected have the tire demounted and inspected in case it needs to be repaired or re...

Page 245: ...s can be damaged during off road use so inspection after off road use is also recommended Age WARNING Tires degrade over time depending on many factors such as weather storage conditions and condition...

Page 246: ...c versus LT metric or all season versus all terrain as those originally provided by Ford The recommended tire and wheel size WARNINGS may be found on either the Safety Compliance Certification Label o...

Page 247: ...are replaced on your vehicle It is recommended that the two front tires or two rear tires generally be replaced as a pair Replacing a Tire That is Greenhouse Gas Certified The tires installed on this...

Page 248: ...lignment Have an authorized dealer check the wheel alignment periodically Wheel misalignment in the front or the rear can cause uneven and rapid treadwear of your tires and should be corrected by an a...

Page 249: ...fect the safety and performance of your vehicle which could result in an increased risk of loss of vehicle control vehicle rollover personal injury and death Additionally the use of non recommended ti...

Page 250: ...y the brake heavily Instead gradually decrease your speed Hold the steering wheel firmly and slowly move to a safe place on the side of the road Tire Change Procedure WARNINGS When one of the front wh...

Page 251: ...e stem must be facing inward Reinstall the lug nuts until the wheel is snug against the hub Do not fully tighten the lug nuts until the wheel has been lowered 4 Lower the wheel and fully tighten the l...

Page 252: ...d bolt threads free of dirt and rust Use only Ford recommended replacement fasteners On vehicles equipped with single rear wheels retighten the lug nuts to the specified torque at 100 miles 160 kilome...

Page 253: ...mounting surface prior to installation Remove any visible corrosion or loose particles E184089 The Tire Label is located on the B Pillar or edge of the driver s door 250 F650750 TBC enUSA First Print...

Page 254: ...gnition system 0 039 0 043 in 1 00 1 10 mm Spark plug gap 9 2 1 Compression ratio Drivebelt Routing 6 8L Engines with A C E163762 6 8L Engines without A C E163763 ENGINE SPECIFICATIONS 6 7L DIESEL Dri...

Page 255: ...s meet or exceed Ford Motor Company s specifications and are engineered for your vehicle Use of other parts may impact vehicle performance emissions and durability Your warranty may be void for any da...

Page 256: ...e we recommend Motorcraft replacement parts available at your Ford dealer or at fordparts com These parts meet or exceed Ford Motor Company s specifications and are engineered for your vehicle Use of...

Page 257: ...er TheVehicleIdentificationNumbercontains the following information E142477 World manufacturer identifier A Brake system Gross Vehicle Weight Rating Restraint Devices and their locations B Make vehicl...

Page 258: ...r hinge pillar the door latch post or the edge of the door near the door latch next to the driver s seating position TRANSMISSION CODE DESIGNATION E167814 The transmission code is on the Safety Compli...

Page 259: ...nk Limited Series Usable capacity 2 62 gal 234 6 L Liquid capacity 47 gal 177 9 L Fuel tank Small Usable capacity 2 50 gal 189 2 L Liquid capacity 59 gal 223 3 L Fuel tank Large Usable capacity 2 63 g...

Page 260: ...oil to lubricate O rings and fittings Specifications Materials Specification Name WSS M2C946 A Recommended motor oil U S Motorcraft SAE 5W 30 Premium Synthetic Blend Motor Oil XO 5W30 QSP WSS M2C946...

Page 261: ...ium Rear Axle Lubricant XY 80W90 QL WSP M2C197 A Recommended Rear axle fluid Canada S 140 Motorcraft SAE 80W 90 Premium Rear Axle Lubricant CXY 80W90 1L WSL M2C192 A Optional Rear axle fluid U S S 140...

Page 262: ...ic Rear Axle Lubricant CXY 75W140 1L WSS M2C938 A Power steering fluid MERCON LV Motorcraft MERCON LV XT 10 QLVC WSB M8B16 A2 Windshield washer fluid U S and Mexico Motorcraft Premium Windshield Wash...

Page 263: ...ased emission levels Reduced engine performance Reduced fuel economy Degraded brake performance We recommend Motorcraft motor oil for your vehicle If Motorcraft oil is not available use motor oils of...

Page 264: ...AND SPECIFICATIONS 6 7L DIESEL Capacities Capacity Item 15 0 qt 14 2 L Engine oil includes filter change 35 1 qt 33 2 L 1 Engine coolant primary high temperature cooling system loop 47 3 fl oz 1 4 L 2...

Page 265: ...Fluid 16 3 qt 15 4 L 4 Automatic Transmission Fluid 19 pt 9 0 L 4 Rear axle S 140 37 pt 17 5 L 4 Rear axle S 170 37 pt 17 5 L 4 Rear axle S 190 28 pt 13 2 L 4 Rear axle 21060S 35 pt 16 6 L 4 Rear axle...

Page 266: ...ecifications Materials Specification Name WSS M2C171 E Recommended motor oil U S Motorcraft SAE 10W 30 Super Duty Diesel Motor Oil XO 10W30 QSD WSS M2C171 E Recommended motor oil Canada Motorcraft SAE...

Page 267: ...ge Engine Coolant Revitalizer VC 12 WSS M99C130 A Diesel Exhaust Fluid DEF Motorcraft Diesel Exhaust Fluid PM 27 Gal PM 27 Jug Cetane Booster Performance Improver U S Motorcraft Cetane Booster Perform...

Page 268: ...Rear Axle Lubricant CXY 75W140 1L WSP M2C197 A Recommended Rear axle fluid U S S 170 Motorcraft SAE 80W 90 Premium Rear Axle Lubricant XY 80W90 QL WSP M2C197 A Recommended Rear axle fluid U S S 170 Mo...

Page 269: ...C197 A Recommended Rear axle fluid U S 21065T P Motorcraft SAE 80W 90 Premium Rear Axle Lubricant XY 80W90 QL WSP M2C197 A Recommended Rear axle fluid Canada 21065T P Motorcraft SAE 80W 90 Premium Rea...

Page 270: ...B19 A A C refrigerant Mexico Motorcraft R 134a Refrigerant MYN 19 WSH M1C231 B A C refrigerant compressor oil Motorcraft PAG Refrigerant Compressor Oil YN 12 D ESB M1C93 B Multi purpose grease Motorcr...

Page 271: ...Reduced fuel economy Degraded brake performance Note An engine block heater is recommended at temperatures below 10 F 23 C Engine Oil Specifications The use of correct oil viscosities for diesel engi...

Page 272: ...mbol is used to identify the proper engine oil for your engine The API service symbol will be displayed on the oil container you purchase The API symbol displays the oil performance category in the to...

Page 273: ...he label may peel and cause the CD to become jammed You should use a permanent felt tip marker rather than adhesive labels on your homemade CDs Ballpoint pens may damage CDs Please contact an authoriz...

Page 274: ...r work computer home computer and your in vehicle system In track mode the system displays and plays the structure as if it were only one level deep all MP3 and WMA files play regardless of being in a...

Page 275: ...to the station then press and hold a preset button until sound returns E AM FM Press this button to select a frequency band and access media through the auxiliary input jack F VOL PUSH Press this but...

Page 276: ...using the arrow buttons to adjust the time Set the strongest stations on the radio frequency by pressing MENU until AUTOSET appears AUTOSET does not override your original presets RBDS displays text...

Page 277: ...OK allows you to confirm commands with phone and media features of the SYNC system See SYNC page 279 H SHUFFLE Play music on the selected CD or MP3 folder in random order I FOLDER Press to access the...

Page 278: ...our display may show ACQUIRING to indicate the interference and the audio system may mute Satelliteradiosignalinterfer ence SIRIUS Satellite Radio Service Note SIRIUS reserves the unrestricted right t...

Page 279: ...7474 to subscribe to the channel or tune to another channel Your subscription does not include this channel Unsubscribed Channel The signal is blocked When you move into an open area the signal should...

Page 280: ...portable music player to be safely stored while your vehicle is moving E163160 The auxiliary input jack allows you to connect and play music from your portable music player through your vehicle speake...

Page 281: ...SB port allows you to plug in media playing devices memory sticks and charge devices if supported See SYNC page 279 278 F650750 TBC enUSA First Printing Audio System I n f o r ma t i o nP r o v i d e...

Page 282: ...e Text message Use the advanced voice recognition system Charge your USB device if your device supports this Make sure that you review your device s manual before using it with SYNC Support The SYNC s...

Page 283: ...es a profile within your vehicle that is linked to that cellular phone This profile is created in order to offer you more cellular features and to operate more efficiently Among other things this prof...

Page 284: ...ssing the voice button on the steering wheel controls See Steering Wheel page 44 When prompted you can say any of the following If you want the system to carry out the following Voice command Stream a...

Page 285: ...Preferences Followed by either of the following Provide more detailed interaction and guidance Interaction Mode Standard Provide less audible interaction and more tone prompts Interaction Mode Advanc...

Page 286: ...PHONE Hands free calling is one of the main features of SYNC While the system supports a variety of features many are dependent on your cell phone s functionality At a minimum most cell phoneswithBlu...

Page 287: ...l through the menus press the up and down arrows on your audio system Note Make sure to switch on the ignition and the radio Put the transmission in position park P Press the phone button and then scr...

Page 288: ...nload your cell phone information using Bluetooth ___ is a dynamic listing that should be the name of a contact in your phonebook For example you could say Call Mom The following commands are only ava...

Page 289: ...digit by digit Dial When the system confirms the number say one of the following commands To confirm the number and initiate the call Dial To erase the last spoken digit You can also press the left ar...

Page 290: ...ess the OK button Wait until the following message appears Press the OK button Join calls Enter tones such as numbers for passwords Scroll until the desired number appears in the display then press OK...

Page 291: ...load your phonebook and call history each time your cell phone connects to SYNC if the auto download feature is on and your Bluetooth enabled cell phone supports this feature Access and call any conta...

Page 292: ...speed dependent feature It is only available when your vehicle is traveling at 3 mph 5 km h or less Note Only one recipient is allowed per text message When a new text message arrives an audible tone...

Page 293: ...lable when your vehicle is traveling at 3 mph 5 km h or less Note You can only have one recipient per text message Press the phone button then scroll to Action and Description Message Press the OK but...

Page 294: ...etting up automatic downloads Press the phone button then scroll to Action and Description Message Press the OK button Phone settings Select one of the following See the provider name signal power bat...

Page 295: ...time your phone connects to SYNC Press OK to select Auto download When this message appears press OK to have your phonebook automatically downloaded each time Auto On Select Off to NOT download your...

Page 296: ...ooth to off disconnects all Bluetooth devices and turns off all Bluetooth features Delete a paired cell phone Del Device Press the OK button and scroll to select the device Press OK to confirm Delete...

Page 297: ...mpts are in the selected language 2 Press OK when the desired selection appears in the display If you change the language setting the display indicates that the system is updating When complete SYNC r...

Page 298: ...SB port See USB Port page 277 E142599 Press the voice button and when prompted say Action and Description Voice command You can now play music by saying any of the appropriate voice commands See Media...

Page 299: ...track and if the metadata tags are populated the system will tell you what track is playing Whats This Whats Playing You can say any of the voice commands that appear within open and close brackets th...

Page 300: ...ta from your indexed music and if available begins to play the chosen type of music You can only play genres of music which are present in the GENRE metadata tags that you have on your digital media p...

Page 301: ...revious Track Play Previous Song Media Menu Features The media menu allows you to select your media source how to play your music for example by artist genre shuffle or repeat and to add connect or de...

Page 302: ...Once you turn these selections on they remain on until you turn them off Press SEEK to play the previous or next track 3 Media Player Settings Press the OK button to shuffle available media files in t...

Page 303: ...e system needs to process Accessing Your Play Menu This menu allows you to select and play your media by artist album genre playlist track similar music or even to explore what is on your USB device M...

Page 304: ...utton 2 Scroll to select the desired genre Press the OK button Access your playlists from formats ASX M3U WPL or MTP The system lists your playlists alphabetically in flat file mode If there are more...

Page 305: ...sic The system places Unknown items into any unpopulated metadata tag System Settings System settings provide access to your Bluetooth Devices and Advanced menu features Bluetooth Devices The Bluetoot...

Page 306: ...paired devices Delete all 1 Press the OK button 2 Press the OK button to confirm Exit the current menu Return This is a speed dependent feature It is only available when your vehicle is traveling at 3...

Page 307: ...e your indexed information for example phonebook call history text messages and paired devices Factory Defaults 1 Press the OK button 2 Press the OK button When restore defaults appears in the display...

Page 308: ...oad my phonebook Try turning off the device resetting the device or removing the device s battery then trying again This may be a possible phone malfunction Try pushing your phonebook contacts to SYNC...

Page 309: ...This may be a possible phone malfunction Try deleting your device from SYNC deleting SYNC from your device and trying again Check the security and auto accept and prompt always settings relative to th...

Page 310: ...nize my device when I turn on the car Reviewthedevicecompatib ility chart on the SYNC website to confirm your phone supports the Bluetooth audio streaming function This is a phone dependent feature Th...

Page 311: ...d the name of a song or artist Say the song or artist exactly as listed If you say Play Artist Prince the system does not play music by Prince and the Revolution or Prince and the New Power Generation...

Page 312: ...ng the SYNC phone menu open the phonebook and scroll to the name SYNC is having trouble understanding SYNC will read the name to you giving you some idea of the pronunciation SYNC is expecting Your ph...

Page 313: ...d any non Ford electrical or electronic accessories or components to your vehicle you may adversely affect battery performance and durability In addition you may also adversely affect the performance...

Page 314: ...are coded as shown Fuse Amp Rating Wire Color Circuit Number Switch 25A Yellow CAC05 AUX 1 25A Green with Brown Trace CAC06 AUX 2 10A Violet with Green Trace CAC07 AUX 3 15A Brown CAC08 AUX 4 Learn mo...

Page 315: ...nada and Mexico It is the extended service plan authorized and backed by Ford Motor Company That means you get Reliable quality service at any Ford or Lincoln dealership Repairs performed by factory t...

Page 316: ...get more protection for your vehicle by purchasing a Ford Extended Service Plan Ford Extended Service Plan is the only service contract backed by Ford Motor Company of Canada Limited Depending on the...

Page 317: ...cians have received Genuine Ford and Motorcraft Replacement Parts Dealerships stock Ford Motorcraft and Ford authorizedbrandedre manufactured replacement parts These parts meet or exceed our specifica...

Page 318: ...e Ford Motorcraft or Ford authorized re manufactured replacement parts engineered for your vehicle Additives and Chemicals This owner s manual and the Ford Workshop Manual list the recommended additiv...

Page 319: ...overning the noise emissions on trucks over 10000 pounds 4536 kilograms GVWR The following statements concerning prohibited tampering acts and maintenance and the noise warranty are found in the warra...

Page 320: ...dividual owners under the laws of some states In Canada modification of the emissions control system could create liability under applicable Federal or Provincial laws Maintenance Instructions for mai...

Page 321: ...t may result in reduced brake effectiveness and a vehicle crash Excessive push rod stroke indicates that a problem exists with the automatic adjuster with the installation of the adjuster or with foun...

Page 322: ...hs Battery connections Clean if necessary Body and door drain holes for obstructions Clean if necessary Cooling system fluid level and coolant strength Door weatherstrips for wear Lubricate if necessa...

Page 323: ...have the systems on your vehicle checked regularly This can help identify potential issues and prevent major problems We recommend having the followingmulti pointinspectionperformed at every scheduled...

Page 324: ...e oil based on how your vehicle is used By using several important factors in its calculations the monitor helps reduce the cost of owning your vehicle and reduces environmental waste at the same time...

Page 325: ...iesel fuels operating your vehicle off road or in dusty conditions such as unpaved roads Normal Maintenance Intervals Gasoline Engines Every 7500 miles 12000 km or six months whichever comes first Cha...

Page 326: ...iles 96000 km Replace the spark plugs Every 97500 miles 156000 km Change the engine coolant Every 105000 miles 168000 km Change the rear axle fluid Dana axles Inspect the accessory drive belt s Change...

Page 327: ...driveshaft and U joints Lubricate components equipped with grease fittings 1 Do not exceed one year or 10000 miles 16000 kilometers between service intervals 2 Reset the Intelligent Oil Life Monitor a...

Page 328: ...ealed bearings 1 You can perform these maintenance items within 3000 miles 4800 kilometers of the last oil change Do not exceed the designated distance for the interval 2 Every 15000 miles 24000 kilom...

Page 329: ...tread depth Change engine oil and filter Every 5000 miles 8000 km or six months Inspect and lubricate U joints Replace front wheel bearing grease and grease seals if non sealed bearings are used Every...

Page 330: ...d rear wheels only if unusual wear is noted Operating in dusty or sandy conditions such as unpaved or dusty roads Replace engine air filter Inspect frequently service as required Inspect the wheels an...

Page 331: ...If you operate your vehicle primarily in any of the following conditions you need to perform extra maintenance as indicated If you operate your vehicle occasionally under any of these conditions it i...

Page 332: ...operation Change the engine oil and filter as indicated by the information display and perform the services listed in the scheduled maintenance chart As required Replace the engine mounted and frame...

Page 333: ...iters Operating the engine with excessive coolant additive may cause overheating which could lead to severe permanent engine damage Note After the initial coolant flush and fill at 60000 miles 96000 k...

Page 334: ...C Change the engine oil and filter as indicated by the information display and perform the services listed in the scheduled maintenance chart As required Replace the engine mounted and frame mounted f...

Page 335: ...shield just inboard of the right rear tire to make sure they are clean and clear of debris or foreign materials Refer to the Vehicle Care chapter of your owner s manual for more information As require...

Page 336: ...where ultra low sulfur diesel fuel is not required or available Change engine oil and filter Every 2500 miles 4000 km or three months if using high sulfur fuel with more than 500 ppm sulfur Change eng...

Page 337: ...e normal oil change interval is 3000 miles 5000 kilometers If the available API SM or SN oils are not available then the oil change interval is 1800 miles 3000 kilometers Engine Air Filter Replacement...

Page 338: ...ptional Multi point inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 335 F650750 TBC enUSA Fi...

Page 339: ...oint inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 336 F650750 TBC enUSA First Printing Sc...

Page 340: ...oint inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 337 F650750 TBC enUSA First Printing Sc...

Page 341: ...oint inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 338 F650750 TBC enUSA First Printing Sc...

Page 342: ...oint inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 339 F650750 TBC enUSA First Printing Sc...

Page 343: ...oint inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 340 F650750 TBC enUSA First Printing Sc...

Page 344: ...oint inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 341 F650750 TBC enUSA First Printing Sc...

Page 345: ...oint inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 342 F650750 TBC enUSA First Printing Sc...

Page 346: ...oint inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 343 F650750 TBC enUSA First Printing Sc...

Page 347: ...oint inspection recommended Signature Dealer stamp E146852 Repair Order Distance Engine hours optional Multi point inspection recommended Signature Dealer stamp 344 F650750 TBC enUSA First Printing Sc...

Page 348: ...erface with and or communicate with or may be later upgraded to interface with and or communicate with additional software and or systems provided by third party software and service suppliers The add...

Page 349: ...SOFTWARE SOFTWARE Transfer You may permanently transfer your rights under this EULA only as part of a sale or transfer of the DEVICE provided you retain no copies you transfer all of the SOFTWARE incl...

Page 350: ...pgrades or supplements to the SOFTWARE that may be automatically downloaded to your DEVICE AdditionalSoftware Services The SOFTWAREmaypermitFORDMOTOR COMPANY third party software and service suppliers...

Page 351: ...companying the upgrade SOFTWARE INTELLECTUAL PROPERTY RIGHTS All title and intellectual property rights in and to the SOFTWARE including but not limited to any images photographs animations video audi...

Page 352: ...ION AND OR THEIR AFFILIATES BE LIABLE FOR ANY AMOUNT IN EXCESS OF U S TWO HUNDRED FIFTY DOLLARS U S 250 00 THERE ARE NO WARRANTIES OTHER THAN THOSE THAT MAY EXPRESSLY BE PROVIDED FOR YOUR NEW VEHICLE...

Page 353: ...has been diverted away from your driving task at a critical time Volume Setting Do not raise the volume excessively Keep the volume at a level where you can still hear outside traffic and emergency si...

Page 354: ...alf you accept these terms and conditions all of whom shall also be bound by this Agreement Additionally all of your account information as well as other payment and personal information provided by y...

Page 355: ...r markings d distribute sublicense or otherwise transfer the Telenav Software to others except as part of your permanent transfer of the Telenav Software or e use the Telenav Software in any manner th...

Page 356: ...NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU 6 Arbitration and Governing Law You agree that any dispute clai...

Page 357: ...lenav Software collectively Notices electronically Telenav may provide such Notices by posting them on Telenav s Website or by downloading such Notices to your wireless device If you desire to withdra...

Page 358: ...MS AND CONDITIONS 9 2 End User Terms Required by NAV2 Shanghai Co Ltd The data Data is provided for your personal internal use only and not for resale It is protected by copyright and is subject to th...

Page 359: ...ion may not apply to you Disclaimer of Liability TELENAV AND ITS LICENSORS INCLUDING THEIR LICENSORS AND SUPPLIERS SHALL NOT BE LIABLE TO YOU IN RESPECT OF ANY CLAIM DEMAND OR ACTION IRRESPECTIVE OF T...

Page 360: ...United States government this Data is a commercial item as that term is defined at 48 C F R FAR 2 101 is licensed in accordance with these End User Terms and each copy of Data delivered or otherwise...

Page 361: ...the Territory of Canada Client shall affix in a conspicuous manner the following copyright notice on at least one of i the label for the storage media of the copy ii the packaging for the copy or iii...

Page 362: ...ional Provisions The terms contained in this Section are in addi tion to all of the rights and obligations of the parties under the Agreement To the extent that any of the provi sions of this Section...

Page 363: ...rope Territory A Use of Certain Traffic Codes in Europe 1 General Restrictions Applicable to Traffic Codes Client acknowledges and agrees that in certain countries of the Europe Territory Client will...

Page 364: ...rees that the Ordnance Survey OS may bring a direct action against Client to enforce compliancewiththeOScopyrightnotice see Section IV D below and paper map requirements see Section IV B above contain...

Page 365: ...Australia In addition to the foregoing the End User Terms for any Application containing RDS TMC Traffic Codes for Australia shall contain the following notice Product incorporates traffic location co...

Page 366: ...purchase from an authorized international source No Other Warranty EXCEPT FOR THE LMITED WARRANTY SET FORTH ABOVE AND TO THE EXTENT PERMITTED BY APPLICABLE LAW NAV2 AND ITS LICENSORS INCLUDING THEIR...

Page 367: ...pyright CD and music related data from Gracenote Inc copyright 2000 2007 Gracenote Gracenote Software copyright 2000 2007 Gracenote This product and service may practice one or more of the following U...

Page 368: ...assigned numeric identifier is to allow Gracenote to count queries without knowing anything about who you are For more information see the web page at www gracenote com for the Gracenote Privacy Poli...

Page 369: ...Industry Canada Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference tha...

Page 370: ...ht 138 Appendices 345 Audible Warnings and Indicators 61 Headlamps On Warning Chime 61 Key in Ignition Warning Chime 61 Audio Control 44 Media 45 Seek Next or Previous 45 Audio Input Jack 277 Audio Sy...

Page 371: ...tion for severe service operation 188 Changing the Wiper Blades 206 Checking the Wiper Blades 206 Child Restraint and Seatbelt Maintenance 37 Child Restraint Positioning 27 Child Safety 17 General Inf...

Page 372: ...ine Coolant 197 Severe Climates 198 Engine Coolant Check 6 8L 190 Adding Engine Coolant 190 Coolant Change 192 Engine and Secondary Cooling System Refill Procedure 191 Engine driven Cooling Fan Fan Cl...

Page 373: ...ur Diesel Fuel Is Required United States Canada Puerto Rico U S Virgin Islands And Other Locales 92 Fuel Quality Gasoline 91 Choosing the Right Fuel 91 Fuel Shutoff 152 Running Out Of DEF Diesel Exhau...

Page 374: ...Using Cinch Tongue Lap and Shoulder Belts All Front Center Super Cab and Crew Cab Rear Center Positions 21 Using Lap and Shoulder Belts 19 Using Lower Anchors and Tethers for CHildren LATCH 23 Using T...

Page 375: ...le 83 P Parking Brake 121 Air Brakes 123 Hydraulic Brakes 121 Passive Anti Theft System 42 SecuriLock 42 PATS See Passive Anti Theft System 42 Perchlorate 13 Power Door Locks See Locking and Unlocking...

Page 376: ...cator Chime 35 Conditions of operation 35 Seats 73 Security 42 Selective Catalytic Reduction System 95 Contaminated Diesel Exhaust Fluid or Inoperative Selective Catalytic Reduction System 99 Diesel E...

Page 377: ...Vehicle with the Front Wheels Suspended 143 Towing the Vehicle with the Rear Wheels Suspended 143 Towing Vehicles Equipped with a Driver controlled Differential Lock 144 U Under Hood Overview 6 7L Die...

Page 378: ...ly 58 Check Suspension 58 Cruise Control 58 Diesel Exhaust Fluid Diesel Engine Only 58 Diesel Particulate Filter Diesel Engine Only 59 Direction Indicator 59 Door Ajar 59 Electronic Locking Differenti...

Page 379: ...Windshield Wipers 46 Wiper Blades See Checking the Wiper Blades 206 Wipers and Washers 46 Wrecker Towing See Transporting the Vehicle 143 376 F650750 TBC enUSA First Printing Index I n f o r ma t i o...

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