Ford F-350 Owner'S Manual Download Page 26 | Manualshive

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E-Series

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F-250/350/450/550 & Excursion

FUEL REQUIREMENTS

The engine is designed to use low sulfur number 1–D or 2–D Diesel fuel
only. At temperatures below -7°C (20°F), number 1–D or winter blend
number 2–D fuel is recommended. (See

Cold Weather Operation

in the

Starting

chapter.)

General maintenance information

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Summary of Contents for F-350

Page 1: ...Service points 50 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Ford may change the contents without notice and without incurring obligation Copyright 2002 Ford Motor Company Table of cont...

Page 2: ...ing hauling capacity or other such devices to increase the power torque of the 7 3L engine Many owners past experience with these products has been very poor Severe powertrain damage may result from the use of these aftermarket products which will not be covered by the Ford warranty Ford may discontinue models or change specifications without any notice and without incurring obligations IMPORTANT ...

Page 3: ... you to be especially careful to avoid personal injury NEW VEHICLE BREAK IN Your vehicle does not need an extensive break in Try not to drive continuously at the same speed for the first 1 600 km 1 000 miles of new vehicle operation Vary your speed to allow parts to adjust themselves to other parts Drive your new vehicle at least 800 km 500 miles before towing a trailer Do not add friction modifie...

Page 4: ...ectric fuel pump The fuel pump provides pressurized fuel to the engine and is electronically controlled by the fuel pump PCM relay The fuel pump contains a pressure relief valve for overpressure protection in the event of restricted flow Lubrication system It is important to change the engine oil at the recommended service intervals because oil viscosity is important in maintaining the oil pressur...

Page 5: ...ntrols fuel input to limit maximum engine speed It will not however prevent engine overspeeding resulting from downshifting at high vehicle speed or by descending steep grades at too high a vehicle speed for the selected transmission gear For maximum vehicle speed in various gears refer to Manual transmission shift speeds in the Driving tips chapter Do not exceed 3 600 rpm Maximum engine governed ...

Page 6: ...clogged with dust or contaminants Refer to Engine Compartment in Service Points chapter Second the gauge contains an electrical switch which illuminates a warning light on the instrument cluster when the air filter element is 100 clogged Refer to F 250 350 450 550 Excursion in Warning Lights chapter Check the air filter restriction gauge whenever the hood is raised to perform general engine mainte...

Page 7: ...n blowing snow or the vehicle is equipped with a snowplow the engine air filter element may become partially clogged with snow and or ice If this occurs the air filter restriction gauge will move to the CHANGE FILTER mark and the engine may experience a significant reduction in power output The vehicle may be driven under these conditions for up to 160 km 100 miles without damage to the engine or ...

Page 8: ...lways illuminate briefly when the ignition key is in the ON position If the light does not illuminate there may be a problem Refer to the Starting chapter in this guide After the engine starts the light should remain off The light should always illuminate at least momentarily when the engine is cold and the ignition is turned to ON If it does not illuminate the glow plug system should be checked a...

Page 9: ...ntenance chapter for drain procedure Allowing water to stay in the system could result in extensive damage to or failure of the fuel injection system Do not drain the water separator while the engine is running Fuel may ignite if the separator is drained while the engine is running or the vehicle is moving ENGINE AIR FILTER F 250 350 450 550 EXCURSION The engine air filter warning light illuminate...

Page 10: ...conds at a time as starter damage may occur If the engine fails to start turn the key to OFF and wait 30 seconds before trying again Do not use starting fluid such as ether in the air intake system see Air Cleaner Decal Such fluid could cause immediate explosive damage to the engine and possible personal injury Do not add gasoline gasohol or alcohol to Diesel fuel This practice creates a serious f...

Page 11: ...he fuel filter Your engine is equipped with a fuel filter heater water separator to keep the wax melted which will help prevent fuel filter clogging However if the engine starts but stalls after a short time and will not restart the fuel filter may be clogged For best results in cold weather use Number 1 D Diesel fuel or winterized Number 2 D Diesel fuel which has an additive to minimize wax forma...

Page 12: ...more information Operation in standing water Ingestion of water into the Diesel engine can result in immediate and severe damage to the engine If driving through water slow down to avoid splashing water into the intake If the engine stalls and ingestion of water into the engine is suspected do not try to restart the engine Consult your dealer for service immediately Follow the cylinder compression...

Page 13: ...f and restarting the engine MANUAL TRANSMISSION SHIFT SPEEDS Do not overspeed the engine when going downhill or steep grades If equipped use the tachometer and do not allow engine speed to exceed the redline area Operating the engine beyond the recommended speeds can cause severe engine damage If your vehicle is an F Series equipped with a manual transmission your vehicle has an electronic operati...

Page 14: ...3 km h 8 mph 3 4 48 km h 30 mph 19 km h 12 mph 4 D Overdrive 64 km h 40 mph 24 km h 15 mph Maximum downshift speeds1 6 speed transmission Shift from Transfer case position if equipped 2 2H or 4H 4L D Overdrive 4 72 km h 45 mph 26 km h 16 mph 4 3 56 km h 35 mph 19 km h 12 mph 3 2 32 km h 20 mph 13 km h 8 mph 2 1 8 km h 5 mph 3 km h 2 mph 1 LO Only shift to LO when at a stop 1 Use 2H or 4H for 4WD e...

Page 15: ...0 4536 10000 5 52 60 E 350 Regular Van Crew 9500 GVWR 3 55 7258 16000 4309 9500 5 52 60 4 10 9072 20000 4536 10000 5 52 60 E 350 Extended Van 9400 GVWR 3 55 7258 16000 4354 9600 5 52 60 4 10 9072 20000 4536 10000 5 52 60 E 350 Extended Van Crew 9400 GVWR 3 55 7258 16000 4264 9400 5 52 60 4 10 9072 20000 4536 10000 5 52 60 E 350 Regular Wagon 8 passenger 8700 GVWR 3 55 7258 16000 4264 9400 5 52 60 ...

Page 16: ...vehicle can tow carry earlier in this chapter Your vehicle s load capacity is designated by weight not by volume so you cannot necessarily use all available space when loading a vehicle Distribute the load so that only 10 to 15 of the total is on the tongue Tie down the load so that it does not shift and change the weight on the hitch Towing a trailer places an additional load on your vehicle s en...

Page 17: ... with manual transmission and fifth wheel 7 3L All 9072 20000 6033 13300 Regular Cab Pickup 4x4 with automatic transmission and fifth wheel 7 3L All 9072 20000 6078 13400 SuperCab Pickup 4x2 with fifth wheel 7 3L All 9072 20000 6078 13400 SuperCab Pickup 4x4 with fifth wheel 7 3L All 9072 20000 5897 13000 Crew Cab Pickup 4x2 with manual transmission and fifth wheel 7 3L All 9072 20000 5942 13100 C...

Page 18: ...manual transmission and fifth wheel 7 3L All 9072 20000 6033 13300 4x4 with automatic transmission and fifth wheel 7 3L All 9072 20000 6078 13400 F 350 Regular Cab Dual Rear Wheel Pickup Fifth Wheel Option Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs Vehicles without fifth wheel 7 3L All 9072 20000 5670 12500 4x2 with fifth wheel 7 3L All 9072 20000 6078 13400 4x4 with manual ...

Page 19: ...fifth wheel 7 3L All 9072 20000 5897 13000 F 350 SuperCab Dual Rear Wheel Pickup Fifth Wheel Option Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs Vehicles without fifth wheel 7 3L All 9072 20000 5670 12500 4x2 with fifth wheel 7 3L All 9072 20000 5942 13100 4x4 with manual transmission and fifth wheel 7 3L All 9072 20000 5761 12700 4x4 with automatic transmission and fifth whee...

Page 20: ...ssion and fifth wheel 7 3L All 9072 20000 5987 13200 4x4 with fifth wheel 7 3L All 9072 20000 5806 12800 F 350 Crew Cab Dual Rear Wheel Pickup Fifth Wheel Option Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 without fifth wheel 7 3L All 9072 20000 5670 12500 4x2 with manual transmission and fifth wheel 7 3L All 9072 20000 5806 12800 4x2 with automatic transmission and fifth...

Page 21: ...hassis Cab Dual Rear Wheel Fifth Wheel Towing Fifth Wheel Option Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 7 3L All 9072 20000 5806 12800 4x4 7 3L All 9072 20000 5579 12300 F 350 SuperCab Chassis Cab Single Rear Wheel Fifth Wheel Towing Fifth Wheel Option Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 7 3L All 9072 20000 5806 12800 4x4 with manual...

Page 22: ...mum GCWR kg lbs Maximum trailer weight kg lbs 4x2 7 3L All 9072 20000 5715 12600 4x4 with manual transmission 7 3L All 9072 20000 5488 12100 4x4 with automatic transmission 7 3L All 9072 20000 5534 12200 F 350 Crew Cab Chassis Cab Dual Rear Wheel Fifth Wheel Towing Fifth Wheel Option Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 7 3L All 9072 20000 ...

Page 23: ... manual transmission 7 3L All 11793 26000 8029 17700 SuperCab Chassis Cab 4x2 with automatic transmission 7 3L All 11793 26000 8074 17800 SuperCab Chassis Cab 4x4 with manual transmission 7 3L All 11793 26000 7847 17300 SuperCab Chassis Cab 4x4 with automatic transmission 7 3L All 11793 26000 7893 17400 Crew Cab Chassis Cab 4x2 7 3L All 11793 26000 7938 17500 Crew Cab Chassis Cab 4x4 7 3L All 1179...

Page 24: ...8029 17700 SuperCab Chassis Cab 4x4 with manual transmission 7 3L All 11793 26000 7802 17200 SuperCab Chassis Cab 4x4 with automatic transmission 7 3L All 11793 26000 7847 17300 Crew Cab Chassis Cab 4x2 with manual transmission 7 3L All 11793 26000 7893 17400 Crew Cab Chassis Cab 4x2 with automatic transmission 7 3L 4 88 11793 26000 7939 17500 7 3L 5 38 13608 30000 9752 21500 Crew Cab Chassis Cab ...

Page 25: ...with water Never spray a hot engine with cold water as damage to the engine block or engine components may occur Use caution when using a self serve power washer 1 000 psi maximum pressure to clean the engine as the high pressure fluid could penetrate the sealed parts and cause damage Never apply anything to any exposed belts in the engine compartment including the belt dressing For general cleani...

Page 26: ...NTS The engine is designed to use low sulfur number 1 D or 2 D Diesel fuel only At temperatures below 7 C 20 F number 1 D or winter blend number 2 D fuel is recommended See Cold Weather Operation in the Starting chapter General maintenance information 26 ...

Page 27: ...uck stops have pumps and nozzles designed for larger heavy duty trucks When refueling at truck stops if the nozzle shuts off repeatedly when refueling wait 5 10 seconds then use a slower rate of flow don t depress the nozzle trigger as far If air is allowed to enter the fuel system during fuel filter change or if you run out of fuel the engine will purge the trapped air as it runs The engine may r...

Page 28: ... 2 Disconnect the battery ground cable then all electrical connectors vacuum tubes and fasteners as necessary for removal 3 Release the four retaining clamps on the air cleaner assembly then lift the air cleaner cover and remove the air cleaner s 4 Loosen the clamp on the air inlet tube then disconnect the air inlet tube from the resonator 5 Remove the three bolts on the turbocharger heat shield t...

Page 29: ... ring into the fuel filter housing 4 Tighten cap onto fuel filter housing slowly allowing fuel to soak into the fuel filter element Tighten cap until it contacts the housing 5 Install engine appearance cover After replacing the fuel filter the engine will purge the trapped air as it runs The engine may run roughly and smoke until the air is completely eliminated Using a fuel which has more than av...

Page 30: ...y for installation 10 Install the engine appearance cover After replacing the fuel filter the engine will purge the trapped air as it runs The engine may run roughly and smoke until the air is completely eliminated Using a fuel which has more than average impurities may require the fuel filter to be replaced more frequently than the service interval specifies ENGINE OIL Checking engine oil level B...

Page 31: ... changed no later than the recommended interval Diesel engines require specially formulated oil to resist contamination Proper quality oils also provide maximum efficiency of the crankcase ventilating system which reduces air pollution For normal or severe service use Motorcraft oil or an equivalent oil conforming to Ford Specification WSS M2C171 C or API Service categories CH 4 CH 4 SJ CH 4 SL or...

Page 32: ...ng if the oil has proven fuel saving capabilities Changing engine oil and filter Change your oil and filter according to the scheduled maintenance guide Change more frequently if your vehicle operation includes extended periods of idling or low speed operation driving for a long time in cold temperatures or driving short distances See the following section Engine Lubrication for Severe Service Ope...

Page 33: ...d weight for vehicle operation during hot weather above 32 C 90 F frequent or extended idling over 10 minutes per hour of normal driving operating in severe dust conditions frequent short trips of 16 km 10 miles or less during freezing weather If you are operating your vehicle under any of these conditions observe the following service procedures Change engine oil and filter every 5 000 km 3 000 m...

Page 34: ...deep water and or encountering unusually heavy precipitation conditions FUEL FILTER WATER SEPARATOR The engine is equipped with a combination fuel filter water separator located in the V of the engine E Series F 250 350 450 550 Excursion Water should be drained from the filter bowl whenever the warning light comes on or every 8 000 km 5 000 miles The WATER IN FUEL light will come on when approxima...

Page 35: ...appearance cover Refer to Engine Compartment in the Service points chapter 4 On F Series and Excursion models open fuel filter drain valve by turning clockwise Allow to drain for approximately 25 seconds or until clean fuel is observed Close filter drain valve by turning counterclockwise until firmly seated D R A IN CLOSE General maintenance information 35 ...

Page 36: ... the vehicle 7 Restart the engine and check WATER IN FUEL indicator light The light should not glow If it continues to glow have fuel system checked and repaired ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the scheduled maintenance guide The coolant concentration should be maintained at 50 50 coolant and ...

Page 37: ...ad and understand Precautions when servicing your vehicle in your owner guide If the engine coolant has not been checked at the recommended interval the engine coolant reservoir may become low or empty If the reservoir is low or empty add engine coolant to the reservoir Refer to Adding engine coolant in this chapter Note Automotive fluids are not interchangeable do not use engine coolant antifreez...

Page 38: ...ine your vehicle s coolant type color check your coolant reservoir Add Motorcraft Premium Engine Coolant green colored VC 4 A U S or CXC 10 Canada or Motorcraft Premium Gold Engine Coolant yellow colored VC 7 A depending on the type of coolant originally equipped in your vehicle If you are unsure which type of coolant your vehicle requires check your coolant reservoir or contact your local dealer ...

Page 39: ...p The cooling system is under pressure steam and hot liquid can come out forcefully when the cap is loosened slightly 1 Before you begin turn the engine off and let it cool 2 When the engine is cool wrap a thick cloth around the coolant pressure relief cap on the coolant reservoir an semi clear plastic bottle Slowly turn cap counterclockwise left until pressure begins to release 3 Step back while ...

Page 40: ...g the system with Motorcraft Premium Engine Coolant green colored or equivalent meeting Ford specification ESE M97B44 A a supplemental coolant additive is required Refer to Adding Coolant section to determine the coolant type in your vehicle Add 1 89L 4 pints of Motorcraft Heavy Duty Cooling System Additive FW 16 or equivalent meeting Ford specification ESN M99B169 A directly to the cooling system...

Page 41: ... cooling system can hold refer to Refill capacities in this chapter Fill your engine coolant reservoir as outlined in Adding engine coolant Severe climates If you drive in extremely cold climates less than 36 C 34 F it may be necessary to increase the coolant concentration above 50 NEVER increase the coolant concentration above 60 increased engine coolant concentrations above 60 will decrease the ...

Page 42: ...d by combustion See the scheduled maintenance guide for recommended intervals EMISSION CONTROL SYSTEM S LAWS Federal law prohibits vehicle manufacturers dealers and other persons engaged in the business of repairing servicing selling leasing or trading motor vehicles as well as fleet operations from unknowingly removing or rendering emission control system s inoperative Further modifications of th...

Page 43: ...son other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts which the U S En...

Page 44: ...with hourmeters it may be necessary for you to approximate your time and plan engine oil and filter changes accordingly Any modification of the emissions control system could create liability under federal law U S if made prior to sale and registration under the laws of some states if made thereafter Further federal law prohibits vehicle manufacturers dealers and other persons engaged in the busin...

Page 45: ...luid such as ether or gasoline in the Diesel air intake system Such fluids can cause immediate explosive damage to the engine and possible personal injury If you fuel your vehicle at a truck stop you may notice that the fuel nozzle may shut off every 5 10 seconds This is due to the flow rates being designed for larger heavy duty trucks You may have to fuel at a slower rate don t depress the nozzle...

Page 46: ...r the starter to operate For vehicles with automatic transmissions the gearshift lever must be in Park or Neutral in order for the starter to operate Try operating the starter switch several times Should the switch be corroded this operation may clean the contacts or make the switch temporarily operable until you can reach the dealer If all electrical connections are tight and you need assistance ...

Page 47: ...icate an electrical short circuit although a fuse may occasionally burn out from vibration Insert a second fuse If this fuse immediately burns out and you cannot locate the cause return your vehicle to your dealer for a circuit check Replacement fuses and circuit breakers must always be the same rating as the original equipment shown Never replace a fuse or circuit breaker with one of a higher rat...

Page 48: ...if equipped with auxiliary heater option 3 Add the coolant type originally equipped in your vehicle For vehicles filled with Motorcraft Premium Engine Coolant green colored add 1 89L 4 pints of supplemental coolant additive FW 16 or equivalent meeting Ford Specification ESN M99B169 A 4 Includes 1 9L 2 quarts in engine oil filter 5 Optional DRW cutaway and all standard E 450 models are 208 2L 55 0 ...

Page 49: ...Engine Coolant2 Motorcraft Premium Engine Coolant green colored VC 4 A US or CXC 10 Canada ESE M97B44 A Motorcraft Premium Gold Engine Coolant yellow colored VC 7 A WSS M97B51 A1 Engine Coolant Additive3 Motorcraft Heavy Duty Cooling System Additive FW 16 ESN M99B169 A Manual Transmission Motorcraft MERCON威 ATF XT 2 QDX MERCON威 1 Always use the authorized Motorcraft air filter listed Failure to us...

Page 50: ...el filter water separator drain valve release handle 5 Automatic transmission fluid dipstick 6 Air filter assembly 7 Engine oil filler 8 Air filter restriction gauge 9 Power steering fluid reservoir 10 Brake fluid reservoir 11 Engine coolant recovery reservoir 1 2 3 4 5 6 7 8 9 10 11 Service points 50 ...

Page 51: ...ngine oil filler 4 Engine oil dipstick 5 Automatic transmission dipstick if equipped 6 Fuel filter drain valve 7 Clutch fluid reservoir if equipped 8 Brake fluid reservoir 9 Air filter restriction gauge 10 Air filter assembly 11 Power steering fluid reservoir 12 Windshield washer fluid reservoir Service points 51 ...

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