background image

ENGINE COOLANT

Replacing coolant

A coolant mixture of 50% coolant concentrate and 50% water is
recommended to maintain best overall performance. To avoid damaging
the engine and radiator, the coolant concentrate should not exceed 60%.
When refilling the coolant system either as part of the regular
maintenance (48 months, or 80 000 km [50 000 miles], whichever comes
first and then every 36 months or 48 000 km [30 000 miles], whichever
comes first), or due to service performed, adhere to the following
instructions:

1. Drain and flush the cooling system to remove dirt deposits, oil, rust
particles.

2. Add 1.89L (4 pints) of supplemental coolant additive FW-15, directly
to the cooling system. An additional 237–295 ml (8–10 oz.) of
supplemental coolant additive FW-15 should be added at 24 000 km (15
000 mile) intervals to maintain proper concentration.

3. Fill the coolant reservoir with the specified coolant/water mixture until
the level stabilizes at the top hose fitting. Replace and tighten cap. Fill
the radiator when cold. Level the coolant in the coolant bottle.

4. Reinstall the coolant bottle cap.

5. Start and idle engine until the radiator upper hose is warm
(approximately 10–15 minutes). If the hose does not get warm then
repeat at a higher engine speed.

6. Immediately shut off engine. Cautiously remove coolant bottle cap and
add coolant to Cold Fill mark.

Checking coolant level

Check coolant level in coolant reservoir bottle at least once a month,
only when the engine is cool. Fill to within the “Cold Fill Level” range
noted on the reservoir as required with a 50/50 mixture of coolant
concentrate and water.

A coolant mixture of 50% coolant concentrate and 50% water is
recommended to maintain best overall performance. A 60/40 antifreeze
to water ratio is acceptable for extremely cold climates, but must be
returned to a 50/50 ratio at the end of the winter season.

Vehicles with diesel engines typically are used to carry heavy loads and
accumulate mileage rapidly. These two factors cause the additives in the

General maintenance information

28

Summary of Contents for Econoline

Page 1: ...33 Capacities and specifications 36 Service points 38 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieva...

Page 2: ...the vehicle Ford may discontinue models or change specifications without any notice and without incurring obligations IMPORTANT NOTICE Ford vehicles are suitable for producing ambulances only if equi...

Page 3: ...parts to adjust themselves to other parts Drive your new vehicle at least 800 km 500 miles before towing a trailer Do not add friction modifier compounds or special break in oils during the first few...

Page 4: ...uel tank by a frame mounted electric fuel pump The fuel pump provides pressurized fuel to the engine and is electronically controlled by the fuel pump PCM relay The fuel pump contains a pressure relie...

Page 5: ...ted to the side of the cylinder block The cooler s function is to regulate engine oil temperature Engine governed speed The engine governor is controlled by the PCM The PCM controls fuel input to limi...

Page 6: ...aced when the yellow band on the gauge reaches the CHANGE FILTER mark Engine performance and fuel economy are adversely affected when maximum restriction is reached After servicing the air filter elem...

Page 7: ...0 0 0 0 MPH 20 km h 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80 90 100 WATER IN FUEL WAIT TO START FUEL RESET ABS L E F H RPM 1000 X 0 1 2 3 5 6 4 P R N 2 1 8 C 18 H D FUEL FILL 0 0 0 0 0 0 0...

Page 8: ...s possible for water contaminated diesel fuel to be pumped into your tank Your vehicle fuel system is equipped with a fuel filter water separator to remove water from the fuel The WATER IN FUEL light...

Page 9: ...he key to OFF and wait 30 seconds before trying again Do not use starting fluid such as ether in the air intake system see Air Cleaner Decal Such fluid could cause immediate explosive damage to the en...

Page 10: ...r best results in cold weather use Number 1 D diesel fuel or winterized Number 2 D diesel fuel which has an additive to minimize wax formation Your vehicle is also equipped with a bypass relief valve...

Page 11: ...losion could result in injury or vehicle damage Do not push start your vehicle You could damage the catalytic converter Batteries contain sulfuric acid which burns skin eyes and clothing Preparing you...

Page 12: ...attery 4 Connect one end of the second lead to the negative terminal of the booster battery and the other end to a metal part of the engine to be started not to the negative terminal of the discharged...

Page 13: ...first followed by the cable on the negative booster battery terminal 2 Remove the cable from the positive terminal of the booster battery and then the discharged battery 3 After the disabled vehicle h...

Page 14: ...12 mph 4 D Overdrive 64 km h 40 mph 24 km h 15 mph Maximum downshift speeds 1 6 speed transmission Shift from Transfer case position if equipped 2 2H or 4H 4L D Overdrive 4 72 km h 45 mph 26 km h 16...

Page 15: ...el 4 10 9 072 20 000 4 717 10 400 5 52 60 E 350 RV Cutaway dual rear wheel 4 10 9 072 20 000 4 309 9 500 5 52 60 E 350 Commercial Cutaway single rear wheel 4 10 9 072 20 000 4 717 10 400 5 52 60 E 350...

Page 16: ...el Towing trailers beyond the maximum recommended gross trailer weight could result in engine damage transmission axle damage structural damage loss of control and personal injury F Series trailer tow...

Page 17: ...s is the recommended method of elevating idle speed for PTO applications Charge Protect This feature is used for maintaining battery charge In Charge Protection mode the battery voltage is monitors an...

Page 18: ...y contains a preset speed allowing four programmable rpm settings The arrow keys can also be used to manually increase or decrease engine idle speed at a faster of slower rate RPM CONTROL CHARGE PROTE...

Page 19: ...ter Do not use fuel intended for agricultural use agricultural fuel is dyed red home heating oil or any diesel fuel not intended for highway use Damage to the fuel injection system or engine can occur...

Page 20: ...ime An engine that suddenly becomes noisy or operates poorly after a fuel fill could be using substandard fuel i e high water content low octane rating or gasoline in the fuel Diesel fuel should be pu...

Page 21: ...perly if the fuel filter is not installed in housing 1 Apply a coating of clean diesel fuel to new bevel gasket and install onto fuel filter housing gland 2 Install new fuel filter element onto cap Pl...

Page 22: ...rk the vehicle on a level surface then turn off the engine and open the hood 4 Allow at least 20 minutes after engine shutdown to assure that the oil contained in the upper parts of the engine has ret...

Page 23: ...s SG SH CE CF 4 or CG 4 as they could cause engine damage Engine oils with improved fuel economy properties energy conserving are currently available If you use an energy conserving oil be sure it mee...

Page 24: ...Severe Service Operation for all severe duty restrictions Use Ford Engine Oil Filter Part No F4TZ 6731 A FL 1995 or equivalent These filters protect your engine by filtering harmful abrasive or sludge...

Page 25: ...miles Use Motorcraft oil or an equivalent oil conforming to Ford Specification ESR M2C171 C or API categories CG 4 SH Do not use oils labeled with only one of the following category designations SG SH...

Page 26: ...er bowl whenever the warning light comes on or every 8 000 km 5 000 miles The WATER IN FUEL light will come on when approximately 100 cc 0 2 pints of water accumulates in the separator Replace the fue...

Page 27: ...se handle Allow to drain for approximately 25 seconds or until clean fuel is observed Close drain valve by resetting handle to original position 4 On all models verify that the fuel drain is closed Cl...

Page 28: ...el stabilizes at the top hose fitting Replace and tighten cap Fill the radiator when cold Level the coolant in the coolant bottle 4 Reinstall the coolant bottle cap 5 Start and idle engine until the r...

Page 29: ...sure all the pressure has been released still with a cloth turn and remove it Stand clear of the opening Hot coolant may splash out Whenever coolant level checks are made check condition of coolant b...

Page 30: ...e engine and exhaust system heat and noise On vehicles with no original equipment floor covering insulation do not carry passengers in a manner that permits prolonged skin contact with the metal floor...

Page 31: ...ts listed below Removal of hood blanket fender apron absorbers fender apron barriers underbody noise shields or acoustically absorptive material Tampering or rendering inoperative the engine speed gov...

Page 32: ...rmeters it may be necessary for you to approximate your time and plan engine oil and filter changes accordingly Any modification of the emissions control system could create liability under federal la...

Page 33: ...the diesel air intake system Such fluids can cause immediate explosive damage to the engine and possible personal injury If you fuel your vehicle at a truck stop you may notice that the fuel nozzle ma...

Page 34: ...to operate For vehicles with automatic transmissions the gearshift lever must be in Park or Neutral in order for the starter to operate Try operating the starter switch several times Should the switc...

Page 35: ...hough a fuse may occasionally burn out from vibration Insert a second fuse If this fuse immediately burns out and you cannot locate the cause return your vehicle to your dealer for a circuit check Rep...

Page 36: ...nual transmission4 3 2L 3 4 quarts Automatic transmission Refer to Owner Guide 1 Includes 4 7L 5 quarts in coolant recovery 2 Add 2 5L 2 6 quarts if equipped with auxiliary heater option 3 Includes 1...

Page 37: ...15W40 QSD XO 10W30 QSD WSS M2C171 C API CG4 SH Air Filter F Series Air Filter FA 1669 ES E95AE 9601 AA Air Filter Econoline 2 Required Air Filter FA 1618 ES E95AE 9601 AA Engine Oil Filter Use this fi...

Page 38: ...reservoir 2 Engine oil filler 3 Automatic transmission fluid dipstick 4 Air filter assembly 5 Engine oil dipstick 6 Power steering fluid reservoir 7 Brake fluid reservoir 8 Engine coolant recovery re...

Page 39: ...gine oil dipstick 4 Automatic transmission dipstick if equipped 5 Clutch fluid reservoir if equipped 6 Brake fluid reservoir 7 Air filter assembly 8 Battery dual batteries shown 9 Power steering fluid...

Reviews: