Ford E150 2002 Owner'S Manual Download Page 242

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Item

Ford part
name

Ford part
number

Ford
specification

Disc brake caliper
rails

Motorcraft
Silicone Brake
Caliper Grease
and Dielectric
Compound

XG-4

ESE-M1C171-A

Parking brake
assembly
(E-450/550 Super
Duty)

Motorcraft
MERCON

威

Automatic
Transmission
Fluid

XT-2-QDX

MERCON

威

Visteon
conventional and
Traction-Lok axles
(E-150)

Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lubricant

XY-75W140–QL

WSL-M2C192-A

Dana 9.75 inch
(M60–1U) 10.5 inch
(M70–2U)
(M70–1HD)
(E-250/350/450/550)

Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant

XY-80W90-QL

WSP-M2C197-A

Windshield washer
fluid

Motorcraft
Ultra-clear
Windshield
Washer
Concentrate

ZC-18–A

ESR-M17P5-A

Ensure the correct automatic transmission fluid is used. Transmission

fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.

Some transmission fluids may be labeled as dual usage, such as
MERCON

威

and MERCON

威

V. These dual usage fluids are not to be used

in an automatic transmission that requires use of the MERCON

威

type

fluid. However, these dual usage fluids may be used in transmissions that
require the MERCON

威

V type fluid.

Maintenance and Specifications

242

Summary of Contents for E150 2002

Page 1: ...tereo cassette with CD 28 AM FM stereo with CD 36 Climate Controls 70 Heater only 70 Manual heating and air conditioning 71 Lights 76 Headlamps 76 Turn signal control 77 Bulb replacement 79 Driver Controls 84 Windshield wiper washer control 84 Steering wheel adjustment 85 Power windows 86 Mirrors 87 Speed control Cruise control 88 Table of Contents 1 ...

Page 2: ...ng 136 Starting 136 Brakes 140 Transmission operation 145 Vehicle loading 149 Trailer towing 151 Roadside Emergencies 158 Getting roadside assistance 158 Hazard flasher switch 159 Fuel pump shut off switch 160 Fuses and relays 161 Changing tires 168 Jump starting 175 Wrecker towing 180 Customer Assistance 181 Reporting safety defects U S only 190 Table of Contents 2 ...

Page 3: ...ions 240 Accessories 248 Index 251 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Ford may change the contents without notice and without incurring obligation Copyright 2002 Ford Motor Comp...

Page 4: ...rmation on Ford Motor Company and its products visit the following website In the United States www ford com In Canada www ford ca In Australia www ford com au In Mexico www ford com mx Additional owner information is given in separate publications This Owner s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle ...

Page 5: ...gnificant steps towards this aim Information in this respect is highlighted in this guide with the tree symbol BREAKING IN YOUR VEHICLE There are no particular guidelines for breaking in your vehicle During the first 1 600 km 1 000 miles of driving vary speeds frequently This is recommended to give the moving parts a chance to break in SPECIAL NOTICES Emission warranty The New Vehicle Limited Warr...

Page 6: ... not a passenger car As with other vehicles of this type failure to operate this vehicle correctly may result in loss of vehicle control vehicle rollover personal injury or death Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package it may be utilized as an ambulance Ford urges ambulance manufacturers to follow the recommendations of the For...

Page 7: ... Before you drive your vehicle be sure to read the Dedicated Natural Gas Vehicle supplement This book contains important operation and maintenance information Middle East North Africa vehicle specific information For your particular global region your vehicle may be equipped with features and options that are different from the ones that are described in this Owner Guide therefore a supplement has...

Page 8: ...Seat Child Seat Installation Warning Child Seat Lower Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lamps Front Fuse Compartment Fuel Pump Reset Windshield Wash Wipe Windshield Defrost Demist Rear Window Defrost Demist Introduction 8 ...

Page 9: ...gine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Check Engine Service Engine Soon Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning Introduction 9 ...

Page 10: ...uminate without a driveability concern being noted The vehicle will usually be drivable and will not require towing Light turns on solid Temporary malfunctions may cause the light to illuminate Examples are 1 The vehicle has run out of fuel 2 Poor fuel quality or water in the fuel 3 The fuel cap may not have been properly installed and securely tightened These temporary malfunctions can be correct...

Page 11: ...lluminate prior to reaching the START position It also illuminates if the parking brake is engaged If the brake system warning light does not illuminate as described seek service immediately Illumination after the parking brake is released indicates low brake fluid level or a brake system malfunction and the brake system should be serviced immediately by a qualified technician Refer to Brakes in t...

Page 12: ...ever the normal brake system will still function unless the brake warning light also remains illuminated and parking brake is off Refer to Brakes in the Driving chapter for more information Safety belt Illuminates to remind you to fasten your safety belts For more information refer to the Seating and safety restraints chapter Air bag readiness Illuminates to confirm that the air bags front or side...

Page 13: ...been turned OFF using the Transmission Control Switch TCS Refer to the Driving chapter for transmission function and operation If the light does not come on or if the light flashes steadily have your vehicle serviced as soon as possible damage to the transmission could occur Turn signal Illuminates when the turn signals or the hazard lights are turned on If the lights stay on continuously or flash...

Page 14: ... from the ignition and the driver s door is opened Key in ignition warning chime buzzer Sounds when the key is left in the ignition and the driver s door is opened GAUGES Engine coolant temperature gauge Indicates the temperature of the engine coolant At normal operating temperature the needle remains within the normal area the area between the H and C If it enters the red section the engine is ov...

Page 15: ... specifications chapter Engine oil pressure gauge Indicates engine oil pressure At normal operating temperature the needle will be in the normal range the area between the L and H if the needle goes below the normal range stop the vehicle as soon as safely possible and switch off the engine immediately Check the oil level Add oil if needed refer to Engine oil in the Maintenance and specifications ...

Page 16: ... that can be added will be less than the advertised capacity due to the reserve fuel The FUEL DOOR icon and arrow indicates which side of the vehicle the fuel filler door is located Speedometer Indicates the current vehicle speed Odometer Registers the total kilometers miles of the vehicle Trip odometer Registers the kilometers miles of individual journeys To reset depress the control F E Instrume...

Page 17: ...o with 2 speakers AM FM Stereo with 4 speakers and fade capability 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON AM FM STEREO Entertainment Systems 17 ...

Page 18: ...turned back on Bass adjust The bass adjust control allows you to increase or decrease the audio system s bass output Press the TONE control once then use the volume knob to adjust the desired level Treble adjust The treble adjust control allows you to increase or decrease the audio system s treble output Press the TONE control twice then use the volume knob to adjust the desired level VOL PUSH ON ...

Page 19: ...b to adjust the desired level Seek function The seek function control works in radio mode Seek function in radio mode Press to find the next listenable station down the frequency band Press to find the next listenable station up the frequency band AM FM select The AM FM select control works in radio mode AM FM select in radio mode This control allows you to select AM or FM frequency bands Press th...

Page 20: ...station Refer to Tune adjust or Seek function for more information on selecting a station 3 Press and hold a memory preset control until the sound returns indicating the station is held in memory on the control you selected Setting the clock Press CLK to toggle between listening frequencies and clock mode To set the hour press and hold the CLK control until CLOCK SET appears in the display and pre...

Page 21: ...rmation Any time that the media is changed new radio station etc the media information will again display for ten seconds before reverting back to the clock In media mode the media information will always be displayed Tune adjust The tune control works in radio mode Tune adjust in radio mode Press to move to the next frequency down the band whether or not a listenable station is located there Hold...

Page 22: ...volume If the volume is set above a certain level and the ignition is turned off the volume will come back on at a nominal listening level when the ignition switch is turned back on SCAN BASS TREB BAL FADE SIDE EJ REW FF 1 2 TAPE AMS VOL PUSH ON SEEK TUNE AM FM CLK 1 2 3 4 5 6 FM1 ST VOL PUSH ON VOL PUSH ON Entertainment Systems 22 ...

Page 23: ...treble adjust control allows you to increase or decrease the audio system s treble output Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers BASS TREB BAL FADE Entertainment Systems 23 ...

Page 24: ... to stop the scan mode AM FM select The AM FM select control works in radio and tape modes AM FM select in radio mode This control allows you to select AM or FM frequency bands Press the AM control to select from AM selections and press the FM control to select from FM1 or FM2 memory preset stations AM FM select in tape mode Press this control to stop tape play and begin radio play Radio station m...

Page 25: ...k Press CLK to toggle between listening frequencies and clock mode while in radio mode To set the hour press and hold the CLK control and press the SEEK control to decrease hours and to increase hours To set the minute press and hold the CLK control and press the TUNE control to decrease minutes and to increase minutes The CLK control will allow you to switch between media display mode radio stati...

Page 26: ...rol to move through the frequencies quickly Press to move to the next frequency up the band whether or not a listenable station is located there Hold for quick movement Tape select To enter tape mode while in radio mode press the TAPE AMS control Automatic Music Search The Automatic Music Search feature allows you to quickly locate the beginning of the tape selection being played or to skip to the...

Page 27: ...tion select Press SIDE and 1 2 at the same time to play the alternate side of a tape Eject function Press the control to stop and eject a tape Dolby姞 noise reduction Dolby威 noise reduction operates only in tape mode Dolby威 noise reduction reduces the amount of hiss and static during tape playback Press the control to activate and deactivate Dolby威 noise reduction Dolby威 noise reduction is manufact...

Page 28: ...rn control to raise or lower volume If the volume is set above a certain level and the ignition is turned off the volume will come back on at a nominal listening level when the ignition switch is turned back on FM 1 AMC BL RF REW FF SCAN BASS TREB SEL BAL TAPE DISC EJ CD FADE AUTO CLK SIDE 1 2 COMP SHUFFLE EJ MUTE VOL PUSH ON SEEK TUNE AM FM 1 2 3 4 5 6 DOLBY B NR ST VOL PUSH ON VOL PUSH ON Entert...

Page 29: ...ble output and to increase the treble output Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers Press the BAL control then press to shift sound to the left and to shift sound to the right Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers Press the FADE control then press to shift the sound to the front and to sh...

Page 30: ...ically replay Scan function The scan function works in radio tape or CD mode Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band Press the control again to stop the scan mode Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape The tape scans in a forward direction At the en...

Page 31: ...controls can be used to select up to six preset AM stations and twelve FM stations six in FM1 and six in FM2 Setting memory preset stations 1 Select the frequency band with the AM FM select control 2 Select a station Refer to Tune adjust or Seek function for more information on selecting a station 3 Press and hold a memory preset control until the sound returns indicating the station is held in me...

Page 32: ...g station available These stations are temporarily stored in the memory preset controls until deactivated and are accessed in the same manner as your original presets To deactivate autoset and return to your audio system s manually set memory stations press the AUTO control again Setting the clock To set the hour press and hold the CLK control and press SEEK to decrease hours and to increase hours...

Page 33: ...n radio mode Press to move to the next frequency down the band whether or not a listenable station is located there Hold the control to move through the frequencies quickly Press to move to the next frequency up the band whether or not a listenable station is located there Hold for quick movement Tape CD select To begin tape play with a tape loaded into the audio system while in the radio or CD mo...

Page 34: ...her information Rewind The rewind control works in tape and CD modes In tape mode radio play will continue until rewind is stopped with the TAPE control or the beginning of the tape is reached In CD mode pressing the REW control rewinds the CD within the current track Fast forward The fast forward control works in tape and CD modes In the tape mode tape direction will automatically reverse when th...

Page 35: ...oration Dolby威 and the double D symbol are registered trademarks of Dolby威 Laboratories Licensing Corporation Compression adjust Compression adjust brings soft and loud CD passages together for a more consistent listening level Press the COMP control to activate and deactivate compression adjust Shuffle feature The shuffle feature operates in CD mode and plays all tracks in random order Press the ...

Page 36: ... to turn the audio system on or off Turn the control to raise or lower volume If the volume is set above a certain level and the ignition is turned off the volume will come back on at a nominal listening level when the ignition switch is turned back on EJ MUTE LOAD EJ SHUF COMP MUTE SEL BAL BASS FADE TREB SCAN DISC TUNE PUSH ON CD 1 2 3 4 5 6 MENU AM FM SEEK REW FF PUSH ON Entertainment Systems 36...

Page 37: ...r decrease the amount of treble Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers Press the BAL control Use the SEL control to adjust the sound between the left and right speakers Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers Press the FADE control Use the SEL control to adjust the sound between the front a...

Page 38: ...utomatically replay Scan function The scan function works in radio or CD mode Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band Press the SCAN control again to stop the scan mode Scan function in CD mode Press the SCAN control to hear a short sampling of all selections on the CD The CD scans in a forward direction wrapping ...

Page 39: ...ting a station 4 Press and hold a memory preset control The playing media will mute momentarily When the sound returns the station is held in memory on the control you selected The display will read SAVED Autostore Autostore allows you to set the strongest local radio stations without losing your original manually set preset stations This feature is helpful on trips when you travel between cities ...

Page 40: ...e adjust in radio mode Press to move to the next frequency down the band whether or not a listenable station is located there Hold the control to move through the frequencies quickly Press to move to the next frequency up the band whether or not a listenable station is located there Hold for quick movement Disc adjust for CD mode Press to select the previous disc Play will begin on the first track...

Page 41: ... the CD changer The display will read CD or CDDJ Display description Six circles are always lit in the digital display These signify the six CD slots in the audio system When a disc is loaded into a particular slot 1 6 the number inside that specific circle lights If the circle is empty there is no CD in that particular slot Rewind The rewind control works in CD modes Press and hold the REW contro...

Page 42: ...OAD control and then press preset 2 Auto load This feature allows you to autoload up to 6 discs into the multi disc CD player internal to the radio Press and hold the LOAD control until AUTOLOAD is displayed The CD door will open Load the desired discs one at a time The CD is loaded into position and the audio system will display CD Each time the CD door opens INSERT CD is displayed The door will ...

Page 43: ... feature has two different modes SHUFFLE DISC and SHUFFLE TRK SHUFFLE DISC randomly plays tracks from all the discs presently in the audio system SHUFFLE TRK plays all the tracks on the current disc in random order Compression feature The compression feature operates in CD mode and brings soft and loud CD passages together for a more consistent listening level Press the COMP control until COMP ON ...

Page 44: ...equipped FM radio stations Refer to Radio Data System feature FIND type Allows you to select your desired FM program type and search for that selection SHOW Allows you to select from NAME displays the name of the radio station TYPE displays the RDS program type rock jazz etc or NONE deactivates the RDS display Radio data system RDS feature This feature allows your audio system to receive text info...

Page 45: ...e feature press the MENU control until TRAFFIC ON displays Press the SEL control The display will read TRAFFIC OFF Traffic announcements are not available in most U S markets Program type This feature allows you to search for RDS stations selectively by their program type Press the MENU control until FIND program type is displayed Use the SEL control to select the program type With the feature on ...

Page 46: ...playing media Press the control again to return to the playing media REAR SEAT ENTERTAINMENT SYSTEM IF EQUIPPED Quick Start How to get going To operate the system 1 Your AutoVision威 system is automatically activated when the vehicle ignition and the audio system are ON 2 If a movie is desired insert a VHS cassette into the VCP and the video should start playing 3 Press the MEDIA control to toggle ...

Page 47: ...e rentals and your favorite home videocassettes It also allows you to plug in and play a variety of standard video games Please review this user manual to become familiar with the AutoVision威 features and controls as well as the very important safety information Should you have any questions regarding your AutoVision威 System please feel free to call the toll free assistance hotline at 1 877 848 64...

Page 48: ... or cables where they will not be stepped on or interfere with the operation of seats and or compartments Disconnect video games and video equipment power cords and or cables when not in use Avoid touching auxiliary input jacks with your fingers Do not blow on them or allow them to get wet or dirty Do not clean any part of the AutoVision威 system with benzene paint thinner or any other solvent Fede...

Page 49: ...e operating the system High low temperature sensor circuit Excessively high or low temperatures may cause damage to the VCP When the temperature of the VCP becomes too high or low the temperature sensor circuit stops machine operation ejects the cassette and the WAIT indicator illuminates The lamp will remain illuminated until the system has returned to a safe operating temperature Humidity and mo...

Page 50: ...res and in some severe cases blurred or interrupted pictures A variety of products are available at video stores to clean tape heads Use these products sparingly because some are abrasive to the video heads If normal head cleaning procedures do not resolve the problem have the system checked by a service technician Foreign substances Exercise care to prevent dirt and foreign objects from entering ...

Page 51: ...playback FFWD fast forward or REW reverse mode for more than five minutes the tape protection circuit automatically returns the system to PLAY mode to avoid damage to the tape Your AutoVision System is also equipped with a Dew sensor circuit and a High low temperature sensor circuit For more information on these circuits please refer to Humidity and moisture condensation and Temperature extremes i...

Page 52: ...in STOP mode the tape will rewind at a high speed 5 FAST FORWARD CUE button Press to enter forward picture search mode when in PLAYBACK mode If in STOP mode the tape will fast forward at a high speed 6 STOP button Press to stop the tape 7 HEADPHONE VOLUME UP DOWN KEYS button For home use only please refer to the In Home Use section 8 EJECT button Located inside the videocassette cover Press to eje...

Page 53: ...ume when in PLAYBACK mode 3 STILL ADVANCE frame advance button Press to temporarily suspend playback Press again to make the tape advance one frame at a time 4 RETRACKING button Press to activate Auto Tracking in the playback mode 5 TRACKING button Press for manual tape tracking 6 TRACKING button Press for manual tape tracking 1 5 8 10 3 2 6 9 4 7 Entertainment Systems 53 ...

Page 54: ... short time Slide battery cover off as shown on remote control to access the batteries The remote control unit uses two AAA batteries The need for battery replacement is usually indicated if the remote control only functions at extremely close distances to the entertainment center or not at all When replacing batteries use two new batteries alkaline recommended and install with correct orientation...

Page 55: ... is ON This enables rear seat passengers to play a videocassette or listen to any of the available media sources Once the headphone mode is activated the symbol will appear in the radio display Press the memory preset controls 3 and 5 simultaneously on the front audio controls to disable the AutoVision威 controls They will remain disabled until the front seat passengers enable them again by simulta...

Page 56: ...el Using headphones Personal Audio Feature The Personal Audio Feature allows the rear seat passengers to listen to one media source radio TAPE CD CDDJ VCP or AUX while the front seat passengers listen to another To activate press the control and plug a 3 5mm headphone into the headphone jack With the headphones ON the rear speakers will not operate Press the MEDIA control to toggle to the desired ...

Page 57: ... OFF the headphones are enabled The rear seat passengers have control over the desired volume levels Media select Press the MEDIA control to toggle between AM FM1 FM2 TAPE CD CDDJ VCP and AUX modes When selected the media source will illuminate AM AM radio frequency band FM1 FM2 FM radio frequency bands TAPE cassette tape if equipped CD single cd player if equipped CDDJ compact disc changer if equ...

Page 58: ...nctions depending on which mode is enabled In radio mode AM FM1 FM2 Press the control to find the next listenable station down the frequency band Press the control to find the next listenable station up the frequency band In tape mode press the SEEK control to access the previous or the next selection In CD mode press the SEEK control to access the previous or the next track In CDDJ mode press the...

Page 59: ...e decrease the brightness of the screen General operation When the engine is not running use the system sparingly otherwise it will run the battery down Do not leave the videocassette in the VCP overnight or for long periods of time When the ignition is turned ON audio is through the headphones as LOW volume Press the control to increase volume To listen through the vehicle s speaker system press ...

Page 60: ...will not allow a cassette to be inserted in the wrong position Once the cassette is completely inserted close the VCP and console covers Removing cassette 1 Open the console cover open the VCP cover and press the STOP button 2 Press the EJECT button Do not insert any foreign substances into the cassette compartment After removing the cassette from the VCP close the door When the engine is turned O...

Page 61: ...ack direction five times faster than normal playback mode 2 Press the PLAY key to resume normal playback Special effects playback Still playback Frame to frame playback on remote control 1 Press the STILL F ADV key while in playback mode The playback picture becomes still 2 Press the STILL F ADV key again Each time the control is pressed the pictures are played back one frame at a time The still p...

Page 62: ...players camcorders and portable CD players can also be connected to the auxiliary jacks The auxiliary jack is color coded for identification purposes They are as follows YELLOW 1 video input WHITE 2 left channel audio input RED 3 right channel audio input Press the MEDIA control until AUX is illuminated in the control panel This will allow you to view the video and listen to the audio from the aux...

Page 63: ...and audio sources are automatically switched to VCP This will override any other selections currently made Indications on the VCP The operation and status of the VCP can be checked by the indications appearing on the LED display 1 The Power indicator flashes on during POWER ON and will blink when in emergency mode 2 The HI FI indicator illuminates when a HI FI tape is loaded 3 The HP1 indicator il...

Page 64: ...e system during power on Illuminates when a videocassette is ejected from the system Flashes during emergency mode Illuminates during power on when there is not a videocassette present in the system Illuminates during power off when there is not a cassette present in the system Illuminates when the videocassette is in REW rewind mode Illuminates when the videocassette is in FF fast forward mode En...

Page 65: ...or low temperature or the dew sensor is activated for high humidity In home use Your AutoVision威 system is UL registered for in home use This system has the unique feature of also being completely portable and able to be used in your home To remove your AutoVision威 system from your vehicle depress the lever on the center console labeled VCP RELEASE This will release the VCP and enable you to remov...

Page 66: ...Patch cords with RCA style connectors These parts are available in your local electronics store or call toll free 1 877 848 6434 for assistance Auxiliary jacks for home use 1 VIDEO OUT Connect this terminal to the VIDEO IN terminal of your display LCD TV 2 DC jack in Connect this jack to the DC source DC 12V 3 AUDIO OUT LR Connect these terminal s to the AUDIO IN terminals of your display LCD TV 2...

Page 67: ...d discs or the disc may be dirty Skipping will not scratch the discs or damage the player If your changer does not work it may be that A disc is already loaded where you want to insert a disc The disc is inserted with the label surface downward The disc is dusty or defective The player s internal temperature is above 60 C 140 F Allow the player to cool down before operating A disc with format and ...

Page 68: ...ed It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels Ball point pens may damage CDs Please contact your dealer for further information CLEANING CASSETTE PLAYER IF EQUIPPED Clean the tape player head with a cassette cleaning cartridge after 10 to 12 hours of play in order to maintain the best sound and operation CASSETTE AND CASSETTE PLAYER...

Page 69: ...r stations Terrain Hills mountains and tall buildings between your vehicle s antenna and the radio station signal can cause FM reception problems Static can be caused on AM stations by power lines electric fences traffic lights and thunderstorms Moving away from an interfering structure out of its shadow returns your reception to normal Station overload Weak signals are sometimes captured by stron...

Page 70: ... through the instrument panel registers FLR Allows for maximum heating Distributes outside air through the floor ducts OFF Outside air is shut out and the fan will not operate For short periods of time only use this mode to prevent undesirable odors from entering the vehicle MIX Distributes outside air through the floor ducts and the windshield defroster ducts Defrost Distributes outside air throu...

Page 71: ...ed This allows the climate control system to be free from contamination of outside pollutants Do not place objects under the front seat which may interfere with the airflow to the rear seats if equipped Remove any snow ice or leaves from the air intake area at the base of the windshield and underneath the hood Do not place objects over the defroster outlets These objects may block airflow and redu...

Page 72: ...43 F or higher Since the air conditioner removes considerable moisture from the air during operation it is normal if clear water drips on the ground under the air conditioner drain while the system is working and even after you have stopped the vehicle MAX A C Uses recirculated air to cool the vehicle MAX A C is noisier than NORM A C but more economical and will cool the inside of the vehicle fast...

Page 73: ...re control knob is anywhere in between the full hot and full cold positions the air distributed through the floor ducts will be slightly warmer than the air sent to the windshield defroster ducts If the temperature is about 6 C 43 F or higher the air conditioner will automatically dehumidify the air to reduce fogging Defrost Distributes outside air through the windshield defroster ducts It can be ...

Page 74: ...ed Do not put objects under the front seat which may interfere with the airflow to the rear seats if equipped Remove any snow ice or leaves from the air intake area at the bottom of the windshield and underneath the hood Do not place objects over the defroster outlets These objects can block airflow and reduce visibility through your windshield Avoid placing small objects on top of the instrument ...

Page 75: ...l the front control must be in the REAR position Air temperature and air distribution are dependent upon the mode that is selected on the main climate control panel MAX A C Distributes recirculated air conditioning through the overhead vents of the rear compartment NORM A C Distributes recirculated air conditioning through the overhead vents of the rear compartment VENT Distributes recirculated am...

Page 76: ...ut To activate the ignition must be in the ON position and the headlamp control is in the OFF parking lamp or autolamp position Always remember to turn on your headlamps at dusk or during inclement weather The Daytime Running Lamp DRL system does not activate with your tail lamps and generally may not provide adequate lighting during these conditions Failure to activate your headlamps under these ...

Page 77: ...y lamp cargo lamps or the dome lamp Rotate fully counterclockwise The dome lamp will not illuminate if the control switch is in the OFF position AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician TURN SIGNAL CONTROL Push down to activa...

Page 78: ...er If your vehicle is equipped with a bypass switch on the rear dome lamp all of the dome lamps may be turned off only with the rear doors open While the switch is in rear door bypass mode the dome lamps will light as normal when any other door is open or the headlamp control is rotated fully conterclockwise If the switch is not in the bypass position opening the rear doors will light the dome lam...

Page 79: ...orth America and an E for Europe to assure lamp performance light brightness and pattern and safe visibility The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time Function Number of bulbs Trade number Headlamps low series 2 H5054 Headlamps high series 2 9007 Park lamp and turn signal front 2 3157 AK amber Back up lamps 2 3156...

Page 80: ...se Keep the ring to retain the new bulb 7 Without turning remove the old bulb from lamp assembly by gently pulling it straight back out of the lamp assembly and replace To install the new bulb Handle a halogen headlamp bulb carefully and keep out of children s reach Grasp the bulb only by its plastic base and do not touch the glass The oil from your hand could cause the bulb to break the next time...

Page 81: ...eadlamp assembly into the vehicle and secure it with the clip tabs 5 Turn the headlamps on and make sure they work properly If the headlamp was correctly aligned before you changed the bulb you should not need to align it again Replacing headlamp bulbs low series 1 Make sure headlamp switch is in OFF position 2 Open the hood 3 Remove the two screws and bezel from the headlamp housing 4 Remove the ...

Page 82: ...ght out of the socket and push in the new bulb 3 Install lens on lamp assembly with screw Replacing high mount brakelamp bulbs The interior cargo lamp if equipped will have to be removed from under the high mount brakelamp assembly located inside the vehicle To change the high mount brakelamp bulbs 1 Remove the two screws from the high mount brakelamp assembly and lift the lamp from the vehicle 2 ...

Page 83: ...sembly on rear door with two screws Replacing tail lamp turn backup lamp bulbs The tail lamp turn backup lamp bulbs are located the tail lamp assembly one just below the other Follow the same steps to replace either bulb 1 Remove the four screws and the lamp assembly from vehicle 2 Rotate bulb socket counterclockwise and remove from lamp assembly 3 Carefully pull the bulb straight out of the socke...

Page 84: ...ally shut off after ten seconds of continuous use Windshield wiper blades Check the wiper blades for wear at least twice a year or when they seem less effective Substances such as tree sap and some hot wax treatments used by commercial car washes reduce the effectiveness of wiper blades Checking the wiper blades If the wiper blades do not wipe properly clean both the windshield and wiper blades us...

Page 85: ...n manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm 3 Attach the new wiper to the wiper arm and press it into place until a click is heard TILT STEERING Pull the tilt steering control toward you to move the steering wheel up or down Hold the control while adjusting the wheel to the desired position then release the control Driver Controls 8...

Page 86: ...our warranty The auxiliary power point is located on the instrument panel A second power point if equipped is located behind the driver s seat on the upper trim panel Do not plug optional electrical accessories into the cigarette lighter Use the power point POWER WINDOWS IF EQUIPPED Press and hold the rocker switches to open and close windows Press the top portion of the rocker switch to close Pre...

Page 87: ...ion to adjust the power side view mirrors To adjust your mirrors 1 Select to adjust the left mirror or to adjust the right mirror 2 Move the control in the direction you wish to tilt the mirror 3 Return to the center position to lock mirrors in place Driver Controls 87 ...

Page 88: ...nd approximately 76 mm 3 inches SPEED CONTROL IF EQUIPPED To turn speed control on Press ON Vehicle speed cannot be controlled until the vehicle is traveling at or above 48 km h 30 mph Do not shift the gearshift lever into N Neutral with the speed control on Do not use the speed control in heavy traffic or on roads that are winding slippery or unpaved ON OFF Driver Controls 88 ...

Page 89: ...he set speed This is normal Speed control cannot reduce the vehicle speed if it increases above the set speed on a downhill If your vehicle speed is faster than the set speed while driving on a downhill you may want to shift to the next lower gear or apply the brakes to reduce your vehicle speed If your vehicle slows down more than 16 km h 10 mph below your set speed on an uphill your speed contro...

Page 90: ...accelerate with the accelerator pedal at any time during speed control usage Releasing the accelerator pedal will return your vehicle to the previously programmed set speed To set a lower set speed Press and hold COAST Release the control when the desired speed is reached or Press and release COAST to operate the Tap Down function Each press will decrease the set speed by 1 6 km h 1 mph or Depress...

Page 91: ...rol will not erase the previously programmed set speed Pressing OFF will erase the previously programmed set speed To return to a previously set speed Press RES For RES to operate the vehicle speed must be faster than 48 km h 30 mph ON OFF RES SET ACCEL COAST Driver Controls 91 ...

Page 92: ...itch TCS located on the end of the gearshift lever The Transmission Control Indicator Light TCIL the word OFF will illuminate on the end of the gearshift lever The transmission will operate in all gears except overdrive To return to normal overdrive mode press the Transmission Control Switch again The TCIL the word OFF will no longer be illuminated When you shut off and re start your vehicle the t...

Page 93: ... moved to full open The storage compartment may be used to secure sunglasses or a similar object Installing a garage door opener if equipped The storage compartment can be converted to accommodate a variety of aftermarket garage door openers 1 Remove the storage clip from the door 2 Place Velcro hook onto side of aftermarket transmitter opposite of actuator control 3 Place the transmitter into sto...

Page 94: ...r Fahrenheit by pressing the SELECT control If the outside temperature falls below 3 C 38 F the display will alternate from ICE to the outside temperature at a two second rate for one minute Compass The compass display is contained in the overhead console The vehicle heading is displayed as one of N NE E SE S SW W and NW The compass reading may be affected when you drive near large buildings bridg...

Page 95: ...ears The display will flash and then return to normal operation The zone is now updated Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines Press and hold the SELECT control until CAL appears in the display approximately eight seconds and release Drive the vehicle slowly less than 5 km h 3 mph in circles until CAL indicator turns...

Page 96: ...away from the rear panel sliding it to the right until it locks To close press the release button slide the front panel towards the rear panel and fold down to the stowed position To remove lift the cargo organizer up to the upright position unscrew the screw caps on each side of the organizer and remove This cargo organizer is not designed to restrain objects during a collision Driver Controls 96...

Page 97: ... is open the door will automatically lock after it is closed Back cargo door lock if equipped The passenger side rear cargo door has a power door lock control mounted on the inside of the door When this lock is pressed all doors will lock unlock REMOTE ENTRY SYSTEM IF EQUIPPED This device complies with part 15 of the FCC rules and with RS 210 of Industry Canada Operation is subject to the followin...

Page 98: ...emote keyless entry problem with your vehicle ensure ALL remote entry transmitters are brought to the dealership to aid in troubleshooting Unlocking the doors Press this control to unlock the driver s door The interior lamps will illuminate Press the control a second time within three seconds to unlock all doors Locking the doors Press this control to lock all doors To confirm all doors are closed...

Page 99: ...by Weather conditions Nearby radio towers Structures around the vehicle Other vehicles parked next to the vehicle To replace the battery 1 Twist a thin coin between the two halves of the transmitter near the key ring DO NOT TAKE THE FRONT PART OF THE TRANSMITTER APART 2 Place the positive side of new battery UP Refer to the diagram inside the transmitter unit 3 Snap the two halves back together Re...

Page 100: ...itters the door should cycle lock unlock to confirm programming When completed turn the ignition to OFF The door locks should cycle lock unlock one last time to confirm completion of programming All transmitters must be programmed at the same time Illuminated entry The interior lamps illuminate when the remote entry system is used to unlock the door s or sound the personal alarm The system automat...

Page 101: ...k of injuring people in a collision or sudden stop Always drive and ride with your seatback upright and the lap belt snug and low across the hips Reclining the seatback can cause an occupant to slide under the seat s safety belt resulting in severe personal injuries in the event of a collision Lift handle to move seat forward or backward Seating and Safety Restraints 101 ...

Page 102: ...ting the front power seat if equipped Never adjust the driver s seat or seatback when the vehicle is moving Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop Always drive and ride with your seatback upright and the lap belt snug and low across the hips Reclining the seatback can cause an occupant to slide under the seat s safety belt resulting in se...

Page 103: ...de of the seat cushion Press to raise or lower the front portion of the seat cushion Press to raise or lower the rear portion of the seat cushion Press the control to move the seat forward backward up or down Seating and Safety Restraints 103 ...

Page 104: ...ove the seat 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward Stow the tongue end of the detachable anchor Seating and Safety Restraints 104 ...

Page 105: ...roper seat engagement Never attempt to adjust the seat while the vehicle is in motion 1 Position the seat to the floor mount 2 Engage the four pins into the floor mount hole and push the seat toward the left side of the vehicle to fully engage 3 Pull the seat latch handle downward to lock the seat in position 4 Make sure the safety belt is not twisted then insert the seat belt tongue into detachab...

Page 106: ...elt on the overhead hook to make access to the rear seats easier To make access to the 4th and 5th row seats easier attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel Seating and Safety Restraints 106 ...

Page 107: ...e lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward 2nd row passenger side only Stow the tongue end of the detachable anchor 2nd row only Seating and Safety Restraints 107 ...

Page 108: ...ers prior to lowering the rear hooks and aligning them with the rear strikers 3 Engage the LH RH latch rod hook ends in the front striker locking holes 4 Rotate the LH RH latch handles forward and at the same time slide the seat assembly forward to engage the strikers Continue forward movement until the seat reaches the end of its travel 5 Make sure the safety belt is not twisted then insert the s...

Page 109: ...o be seriously injured or killed Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts Be sure everyone in your vehicle is in a seat and using a safety belt properly In a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Each seating position in your vehicle has a specific safety belt assembl...

Page 110: ...e tongue from the buckle The front and rear outboard safety restraints in the vehicle are combination lap and shoulder belts The front passenger and rear seat outboard safety belts have two types of locking modes described below Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode allowing free shoulder belt length adjustment to your movements and locking in response to v...

Page 111: ...osition if equipped Children 12 years old and under should be properly restrained in the rear seat whenever possible Refer to Safety Restraints for Children or Safety Seats for Children later in this chapter How to use the automatic locking mode Buckle the combination lap and shoulder belt Grasp the shoulder portion and pull downward until the entire belt is extracted Allow the belt to retract As ...

Page 112: ... seat belt assembly automatic locking retractor feature or any other seat belt function is not operating properly when checked according to the procedures in Workshop Manual Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions Safety belt pretensioner Your vehicle is equipped with safety belt pretensioners at the driver and front passenger seating posi...

Page 113: ...e the height adjuster down To raise the height of the shoulder belt slide the height adjuster up Pull down on the height adjuster to make sure it is locked in place Position the safety belt height adjusters so that the belt rests across the middle of your shoulder Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collisi...

Page 114: ...uster and a chime sounds to remind the occupants to fasten their safety belts Conditions of operation If Then The driver s safety belt is not buckled before the ignition switch is turned to the ON position The safety belt warning light illuminates and the warning chime sounds 4 8 seconds The driver s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding ...

Page 115: ... driver s safety belt is buckled while the safety belt indicator light is illuminated and the safety belt warning chime is sounding The BeltMinder feature will not activate The driver s safety belt is buckled before the ignition switch is turned to the ON position The BeltMinder feature will not activate The purpose of the BeltMinder is to remind occasional wearers to wear safety belts all of the ...

Page 116: ...do much more than wrinkle your clothes particularly if you are unbelted The people I m with don t wear belts Set the example teen deaths occur 4 times more often in vehicles with TWO or MORE people Children and younger brothers sisters imitate behavior they see I have an air bag Air bags offer greater protection when used with safety belts Frontal airbags are not designed to inflate in rear and si...

Page 117: ... this will not affect the procedure To reduce the risk of injury do not deactivate activate the Belt Minder feature while driving the vehicle 1 Turn the ignition switch to the RUN or ON position DO NOT START THE ENGINE 2 Wait at least one minute after the safety belt warning light turns off Steps 3 5 must be completed within 60 seconds or the procedure will have to be repeated 3 Buckle then unbuck...

Page 118: ...lt extension only if the safety belt is too short for you when fully extended Do not use extensions to change the fit of the shoulder belt across the torso Safety belt maintenance Inspect the safety belt systems periodically to make sure they work properly and are not damaged Inspect the safety belts to make sure there are no nicks tears or cuts Replace if necessary All safety belt assemblies incl...

Page 119: ... with a crash sensing and diagnostic module which records information about the air bag and sensor systems In the event of a collision this module may save information related to the collision including information about the air bag system and impact severity This information will assist Ford Motor Company in servicing the vehicle and in helping to better understand real world collisions and furth...

Page 120: ...ppropriate child restraints National Highway Traffic Safety Administration NHTSA recommends a minimum distance of at least 25 cm 10 inches between an occupant s chest and the driver air bag module Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries Steps you can take to properly position yourself away from the air bag Move your ...

Page 121: ...ok for instructions about the appropriate installation of additional equipment Children and air bags For additional important safety information read all information on safety restraints in this guide Children must always be properly restrained Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position Failure to fo...

Page 122: ...mell the burnt propellant This may consist of cornstarch talcum powder to lubricate the bag or sodium compounds e g baking soda that result from the combustion process that inflates the air bag Small amounts of sodium hydroxide may be present which may irritate the skin and eyes but none of the residue is toxic While the system is designed to help reduce serious injuries contact with a deploying a...

Page 123: ...e unrepaired area will increase the risk of injury in a collision Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system Refer to Air bag readiness section in the Instrument cluster chapter Routine maintenance of the air bag is not required A difficulty with the system is indicated by one or more of the fo...

Page 124: ...hild on his or her lap while the vehicle is moving The passenger cannot protect the child from injury in a collision Always follow the instructions and warnings that come with any infant or child restraint you might use When possible always place children under age 12 in the rear seat of your vehicle Accident statistics suggest that children are safer when properly restrained in the rear seating p...

Page 125: ...r seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age Although the lap shoulder belt will provide some protection these children are still too small for lap shoulder belts to fit properly which could increase the risk of serious injury To improve the fit of both the lap and shoulder belt on children who have outgrown child safety sea...

Page 126: ...booster seat has a removable shield remove the shield and use the lap shoulder belt If a seating position has a low seat back and no head restraint a backless booster seat may place your child s head top of ear level above the top of the seat In this case move the backless booster to another seating position with a higher seat back and lap shoulder belts Those with a high back If with a backless b...

Page 127: ... is best to use a booster seat with lap shoulder belts in the back seat the safest place for children to ride Follow all instructions provided by the manufacturer of the booster seat Never put the shoulder belt under a child s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision Never use pillows book...

Page 128: ...the safety seat with the tongue between the child seat and the release button to prevent accidental unbuckling For the front passenger seat place seat back in upright position Put the safety belt in the automatic locking mode Refer to Automatic locking mode passenger side front and outboard rear seating positions if equipped Ford recommends the use of a child safety seat having a top tether strap ...

Page 129: ...lder belt An air bag can kill or injure a child in a child seat If you must use a forward facing child seat in the front seat move seat all the way back Children 12 and under should be properly restrained in the rear seat whenever possible 2 Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together Seating and Safety Restraints 129 ...

Page 130: ...to the direction the tongue is coming from for that seating position until you hear a snap and feel the latch engage Make sure the tongue is latched securely by pulling on it 5 To put the retractor in the automatic locking mode grasp the shoulder portion of the belt and pull downward until all of the belt is extracted 6 Allow the belt to retract The belt will click as it retracts to indicate it is...

Page 131: ...retractor is in the automatic locking mode you should not be able to pull more belt out If the retractor is not locked unbuckle the belt and repeat steps two through nine Check to make sure the child seat is properly secured before each use Attaching safety seats with tether straps Children should be placed in the rear in an appropriate child safety seat that is properly secured to the vehicle Whe...

Page 132: ... seat all the way back Front passenger seating position The tether can be attached directly to the rear of the front seat 1 Position the child safety seat on the front right hand passenger seat 2 Adjust the front right hand passenger seat full forward 3 Route the child safety seat tether strap over the back of the front right hand passenger seat as shown Seating and Safety Restraints 132 ...

Page 133: ...o the full rearward position 6 Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat 7 Tighten the child safety seat tether strap according to the manufacturer s instructions Seating and Safety Restraints 133 ...

Page 134: ...afety tether strap over the back of the left hand or right hand second row bucket seat 3 Clip the tether strap hook to the seat pedestal at the location shown 4 Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat 5 Tighten the child safety seat tether strap according to the manufacturer...

Page 135: ...te the child safety tether strap over the back of 3 Passenger bench seat 3 Clip the tether strap hook to the tether bracket mounted under rear rail of seat cushion frame 4 Refer to the instructions in this section under installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat 5 Tighten the child safety seat tether strap according to the m...

Page 136: ...ing brake 4 ON all electrical circuits operational Warning lights illuminated Key position when driving 5 START cranks the engine Release the key as soon as the engine starts Preparing to start your vehicle Engine starting is controlled by the powertrain control system This system meets all Canadian Interference Causing Equipment standard requirements regulating the impulse electrical field streng...

Page 137: ...ot drive if you smell exhaust fumes Important safety precautions A computer system controls the engine s idle revolutions per minute RPM When the engine starts the idle RPM runs higher than normal in order to warm the engine If the engine idle speed does not slow down automatically have the vehicle checked Do not allow the vehicle to idle for more than 10 minutes at the higher engine RPM Before st...

Page 138: ...hts illuminate or illuminate briefly If a light fails to illuminate have the vehicle serviced If the driver s safety belt is fastened the light may not illuminate Starting the engine Note Whenever you start your vehicle release the key as soon as the engine starts Excessive cranking could damage the starter 1 2 3 4 5 Driving 138 ...

Page 139: ...key to START position 4 When the engine starts release the key then release the accelerator pedal gradually as the engine speeds up 5 After idling for a few seconds apply the brake shift into gear and drive Using the engine block heater if equipped An engine block heater warms the engine coolant which improves starting warms up the engine faster and allows the heater defroster system to respond qu...

Page 140: ...or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Important ventilating information If the engine is idling while the vehicle is stopped in an open area for long periods of time open the windows at least 2 5 cm one inch Adjust the heating or air conditioning if equipped to bring in fresh air Improve vehicle ventilation by keeping all ai...

Page 141: ...should be inspected by a qualified service technician The ABS operates by detecting the onset of wheel lockup during brake applications and compensates for this tendency The wheels are prevented from locking even when the brakes are firmly applied The accompanying illustration depicts the advantage of an ABS equipped vehicle on bottom to a non ABS equipped vehicle on top during hard braking with l...

Page 142: ...g brake whenever the vehicle is parked Push pedal downward to set the parking brake The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated when the ignition is turned ON until the parking brake is released Always set the parking brake fully and make sure the gearshift is latched in P Park Turn the ignition to the LOCK position and remove the key whenever you leave you...

Page 143: ...elow the MIN mark on the reservoir If the power steering system breaks down or if the engine is turned off you can steer the vehicle manually but it takes more effort If the steering wanders or pulls check for Underinflated tire s on any wheel s Uneven vehicle loading High crown in center of road High crosswinds Wheels out of alignment Loose or worn suspension components TRACTION LOK AXLE IF EQUIP...

Page 144: ...an vehicles with a lower center of gravity Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low slung sports cars are designed to perform satisfactorily under off road conditions Avoid sharp turns excessive speed and abrupt maneuvers in these vehicles Failure to drive cautiously could result in an increased risk of loss of vehic...

Page 145: ...e vehicle If it is necessary to use the above procedure to move the gearshift lever it is possible that a fuse has blown or the vehicle s brakelamps are not operating properly Refer to Fuses and relays in the Roadside emergencies chapter Do not drive your vehicle until you verify that the brakelamps are working If your vehicle gets stuck in mud or snow it may be rocked out by shifting from forward...

Page 146: ... vehicle may move unexpectedly and injure someone P Park Always come to a complete stop before shifting into P Park Make sure the gearshift lever is securely latched in P Park This position locks the transmission and prevents the rear wheels from turning Always set the parking brake fully and make sure the gearshift lever is latched in P Park Turn off the ignition whenever you leave your vehicle R...

Page 147: ...hree Drive provides more engine braking than Overdrive and is useful when driving with a heavy load towing a trailer up or down steep hills additional engine downhill braking is desired If towing a trailer refer to Driving while you tow in the Trailer towing section To return to Overdrive mode press the transmission control switch TCS The TCIL the word OFF will no longer be illuminated Each time t...

Page 148: ...ill resume within a few hundred kilometers miles of operation If the shift quality does not improve within a few hundred kilometers miles of operation or if the downshifts and other throttle conditions do not function normally see your dealer or a qualified service technician as soon as possible DRIVING THROUGH WATER Do not drive quickly through standing water especially if the depth is unknown Tr...

Page 149: ...s listed on the Safety Certification Label on the driver s door pillar GCW Gross Combined Weight The combined weight of the towing vehicle including occupants and cargo and the loaded trailer GCWR Gross Combined Weight Rating Maximum permissible combined weight of towing vehicle including occupants and cargo and the loaded trailer Maximum Trailer Weight Rating Maximum weight of a trailer the vehic...

Page 150: ...ight of occupants cargo and equipment being carried is within the weight limitations that have been established for your vehicle including both gross vehicle weight and front and rear gross axle weight rating limits Under no circumstance should these limitations be exceeded Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle loss of vehicle control vehicle ...

Page 151: ...er to 7 3 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for diesel engine towing information Your vehicle may tow a class I II or III trailer provided the maximum trailer weight is less than or equal to the maximum trailer weight listed for your engine and rear axle ratio on the following charts GCWR Gross Combined Weight Rating Trailer Weights Engine Rear axle ratio Ma...

Page 152: ...948 6500 5 52 60 5 4L 4 10 5897 13000 3402 7500 5 52 60 6 8L 3 73 6804 15000 4218 9300 5 52 60 6 8L 4 10 8392 18500 4536 10000 5 52 60 Super Van E 350 5 4L 3 55 5443 12000 2858 6300 5 52 60 5 4L 4 10 5897 13000 3311 7300 5 52 60 6 8L 3 73 6804 15000 4173 9200 5 52 60 6 8L 4 10 8392 18500 4536 10000 5 52 60 E 150 8 passenger Wagon 4 2L 3 55 4536 10000 2132 4700 5 52 60 4 6L 3 55 5216 11500 2767 610...

Page 153: ...5 4L 4 10 5897 13000 3175 7000 5 52 60 6 8L 3 73 6804 15000 4037 8900 5 52 60 6 8L 4 10 8392 18500 4536 10000 5 52 60 Super E 350 15 passenger Wagon 5 4L 3 55 5443 12000 2586 5700 5 52 60 5 4L 4 10 5897 13000 3039 6700 5 52 60 6 8L 3 73 6804 15000 3901 8600 5 52 60 6 8L 4 10 8392 18500 4536 10000 5 52 60 E 350 Cutaway dual rear wheel 5 4L 4 10 5897 13000 5 52 60 6 8L 4 10 8392 18500 5 52 60 E 450 ...

Page 154: ... ft elevation To determine the maximum trailer weight designed for your particular vehicle as equipped follow the section Calculating the load your vehicle can tow carry earlier in this chapter Your vehicle s load capacity is designated by weight not by volume so you cannot necessarily use all available space when loading a vehicle Distribute the load so that only 10 to 15 of the total is on the t...

Page 155: ...r surge type trailer brakes are safe if installed properly and adjusted to the manufacturer s specifications The trailer brakes must meet local and Federal regulations Do not connect a trailer s hydraulic brake system directly to your vehicle s brake system Your vehicle may not have enough braking power and your chances of having a collision greatly increase The braking system of the tow vehicle i...

Page 156: ...s your vehicle will require more frequent service intervals Refer to your scheduled maintenance guide for more information Trailer towing tips Practice turning stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination When turning make wider turns so the trailer wheels will clear curbs and other obstacles Allow more distance for stopping with a trailer at...

Page 157: ... Rear axle lubricant quantities are not to be checked or changed unless a leak is suspected or repair required RECREATIONAL TOWING ALL WHEELS ON THE GROUND An example of recreational towing would be towing your vehicle on a trip behind a motorhome Follow these guidelines if you have the need for recreational towing your vehicle with all four wheels on the ground These guidelines are designed to en...

Page 158: ... dealership one tow per disablement Even non warranty related tows like accidents or getting stuck in the mud or snow are covered some exclusions apply such as impound towing or repossession Canadian customers refer to your Owner Information Guide for information on coverage period exact fuel amounts towing of your disabled vehicle emergency travel expense reimbursement travel planning benefits US...

Page 159: ...yond this period through the Ford Auto Club by contacting your Ford or Lincoln Mercury dealer Similarly in Canada for uninterrupted Roadside Assistance coverage you may purchase extended coverage prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582 or visit our website at www ford ca HAZARD FLASHER Use only in an emergency to warn t...

Page 160: ...ur vehicle has been involved in a substantial jolt After a collision if the engine cranks but does not start the fuel pump shut off switch may have been activated The fuel pump shut off switch is located in the passenger s foot well behind the kick panel except for commercial stripped chassis vehicles Roadside Emergencies 160 ...

Page 161: ...nt reset the fuel pump shut off switch by pushing in on the reset button 4 Turn the ignition to the ON position Pause for a few seconds and return the key to the OFF position 5 Make a further check for leaks in the fuel system FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Blown fuses are identified by a broken wire within the fuse Check the ap...

Page 162: ...A Violet Violet 4A Pink Pink 5A Tan Tan 7 5A Brown Brown 10A Red Red 15A Blue Blue 20A Yellow Yellow Yellow Blue Blue 25A Natural Natural 30A Green Green Green Pink Pink 40A Orange Green Green 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal Remove the panel cove...

Page 163: ...icators Low vacuum warning switch Diesel only 3 15A Main light switch RKE module Radio Instrument illumination E Traveler VCP and video screens Overhead console 4 15A Power locks w RKE Illuminated entry Warning chime Modified vehicle Main light switch Courtesy lamps 1 2 3 4 5 7 6 8 9 10 11 42 43 44 13 12 14 15 16 17 19 18 20 21 22 23 25 24 26 27 28 29 31 30 32 33 34 35 37 36 38 39 40 41 Roadside E...

Page 164: ...ain light switch Park lamps License lamp external lamps Multi function switch flash to pass 11 15A Brake pressure switch Multi function switch hazards Brake lamp switch Brake lamps 12 15A Transmission Range TR sensor Backup lamps Auxiliary battery relay 13 15A Blend door actuator A C heater Function selector switch 14 5A Instrument cluster air bag and charge indicator 15 5A Trailer battery charge ...

Page 165: ...TR sensor 35 30A RKE module 36 5A Cluster A C Illumination Radio Steering column assembly 37 20A Rear power point 38 10A Air bag diagnostic monitor 39 20A E Traveler power point 1 40 30A Modified vehicle 41 30A Modified vehicle 42 Not used 43 20A C B Power windows 44 Not used Either Fuse 21 or Circuit breaker 43 will be present for power windows Power distribution box The power distribution box is...

Page 166: ...intenance and specifications chapter The high current fuses are coded as follows Fuse Relay Location Fuse Amp Rating Power Distribution Box Description 1 Not used 2 Not used 3 Not used 4 10A Powertrain Control Module PCM Keep Alive Memory Instrument cluster Voltmeter 5 10A Right trailer turn signal 6 10A Left trailer turn signal 7 20A Clearance lamps A B 3 2 1 4 6 5 7 15 14 13 12 11 10 9 8 23 22 2...

Page 167: ... relay Trailer backup lamps relay 15 40A Main light switch Daytime Running Lights DRL 16 50A Auxiliary blower motor relay 17 30A Fuel pump relay 18 60A I P fuses 33 37 39 40 41 19 60A 4WABS module 20 20A Electric brake controller 21 50A Modified vehicle power 22 40A Trailer battery charge relay Modified vehicles 23 60A Ignition switch Fuse panel 24 30A Natural gas tank valves NGV only 25 20A NGV m...

Page 168: ...wer distribution box and should be replaced by qualified technicians CHANGING THE TIRES If you get a flat tire while driving do not apply the brake heavily Instead gradually decrease your speed Hold the steering wheel firmly and slowly move to a safe place on the side of the road The use of tire sealants is not recommended and may compromise the integrity of your tires Spare tire information The s...

Page 169: ... 5 Remove the retainer from the spare tire To stow the cable retainer with the spare removed turn the jack handle clockwise until all slack is removed To stow the spare tire 1 Lay the tire on the ground under the rear of the vehicle with the valve stem facing up Stow aluminum wheels with valve stem facing down 2 Install the retainer through the center of the wheel 3 Raise the tire by turning the j...

Page 170: ... and end of the vehicle to the tire being changed 1 Park on a level surface 2 Activate the warning flashers 3 Place the gearshift in P Park 4 Apply the parking brake and turn the engine off 5 Block the wheel that is diagonally opposite the tire you are changing On E 450 vehicles the parking brake is on the transmission Therefore the vehicle will not be prevented from moving when a rear wheel is li...

Page 171: ...ng up on the handle of the lug nut wrench about one half turn counterclockwise Do not remove the wheel lug nuts until you raise the tire off the ground Replacing the tire 1 Assemble the jack handle sections together and lock into the jack Use the jack handle to slide the jack under the vehicle To lessen the risk of personal injury do not put any part of your body under the vehicle while changing a...

Page 172: ... Never use the front or rear differential as a jacking point Rear axle jacking points All models except E 450 and E 550 Rear axle jacking points E 450 and E 550 Roadside Emergencies 172 ...

Page 173: ...the springs Do not place the jack under or on the steering linkage Slide the notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle Make sure the valve is closed by turning it clockwise Insert the jack handle into the pump linkage Use an up and down motion with the jack handle to raise the wheel completely off the ground If your vehicle has sin...

Page 174: ... while the vehicle is being driven 6 Install any wheel covers ornaments or hub caps Make sure they are screwed or snapped in place 7 Stow the jack handle and lug wrench 8 Unblock the wheels On vehicles equipped with single rear wheels retighten the lug nuts to the specified torque at 800 km 500 miles of operation after any wheel change or any time the lug nuts are loosened On vehicles equipped wit...

Page 175: ...sion could result in injury or vehicle damage Batteries contain sulfuric acid which can burn skin eyes and clothing if contacted Do not attempt to push start your vehicle Automatic transmissions do not have push start capability also the catalytic converter may become damaged Preparing your vehicle When the battery is disconnected or a new battery is installed the transmission must relearn its shi...

Page 176: ...the battery cables Ensure that vent caps are tight and level 5 Turn the heater fan on in both vehicles to protect any electrical surges Turn all other accessories off Connecting the jumper cables 1 Connect the positive booster cable to the positive terminal of the discharged battery Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Connect the other e...

Page 177: ...the second cable to the negative terminal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan blades belts moving parts of both engines or any fuel delivery system parts Jump starting 1 Start the engine of the booster vehicle and run the engine at moderately increased speed 2 Start the engine of the disabled ve...

Page 178: ...hey were connected 1 Remove the jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connection of the booster vehicle s battery Roadside Emergencies 178 ...

Page 179: ...tery 4 Remove the jumper cable from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idle conditions Roadside Emergencies 179 ...

Page 180: ...your vehicle is equipped with an air dam and must be towed from the front it is recommended that your vehicle be towed by wheel lift or flatbed equipment to prevent damage to the air dam If the vehicle is towed by other means or incorrectly vehicle damage may occur Ford Motor Company produces a towing manual for all authorized tow truck operators Have your tow truck operator refer to this manual f...

Page 181: ...s or are unsatisfied with the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the Sales Manager or Service Manager at the dealership 3 If the inquiry or concern cannot be resolved at the dealership level please contact the Ford Customer Relationship Cente...

Page 182: ... 1 800 521 4140 TDD for the hearing impaired 1 800 232 5952 www ford com In Canada Customer Relationship Centre Ford Motor Company of Canada Limited P O Box 2000 Oakville Ontario L6J 5E4 1 800 565 3673 FORD www ford ca In order to help you service your Ford or Lincoln Mercury vehicle please have the following information available when contacting a Customer Relationship Center Your telephone numbe...

Page 183: ...he following Benefits during the warranty period depending on the plan you purchase such as reimbursement for rentals coverage for certain maintenance and wear items Protection against covered repair costs after your Bumper to Bumper Warranty expires You may purchase Ford ESP from any participating Ford and Lincoln Mercury and Ford of Canada dealer There are several plans available in various time...

Page 184: ...Ford dealership sales disputes between customer and dealer except those associated with warranty repairs or concerns with the vehicle s performance as designed a request for reimbursement of consequential expenses unless a service or product concern is being reviewed items not covered by the New Vehicle Limited Warranty including maintenance and wear items alleged personal injury property damage c...

Page 185: ... your application The toll free phone number of the DSB s independent administrator Your dealership and a Ford Motor Company representative will then be asked to submit statements To properly review your case the Board needs the following information Legible copies of all documents and maintenance or repair orders relevant to the case The year make model and Vehicle Identification Number VIN liste...

Page 186: ...e a month it may take longer for the Board to consider some cases After a case is reviewed the Board mails you a decision letter and a form on which to accept or reject the Board s decision The decisions of the Board are binding on Ford and in some cases on the dealer but not on consumers who are free to pursue other remedies available to them under state or federal law To request a DSB Brochure A...

Page 187: ...isions are fast fair and final the arbitrator s award is binding both to you and Ford of Canada CAMVAP services are available in all territories and provinces For more information without charge or obligation call your CAMVAP Provincial Administrator directly at 1 800 207 0685 GETTING ASSISTANCE OUTSIDE THE U S AND CANADA Before exporting your vehicle to a foreign country contact the appropriate f...

Page 188: ...cate outside of the U S or Canada register your vehicle identification number VIN and new address with Ford Motor Company Worldwide Direct Market Operations ORDERING ADDITIONAL OWNER S LITERATURE To order the publications in this portfolio contact Helm Incorporated at HELM INCORPORATED P O Box 07150 Detroit Michigan 48207 Or call For a free publication catalog order toll free 1 800 782 4356 Monday...

Page 189: ...had a reasonable number of attempts to conform the vehicle to its applicable express warranties if within the first 18 months of ownership of a new vehicle or the first 29 000 km 18 000 miles whichever occurs first 1 Two or more repair attempts are made on the same nonconformity likely to cause death or serious bodily injury OR 2 Four or more repair attempts are made on the same nonconformity a de...

Page 190: ...igation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor Company To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in the Washington D C area or write to NHTSA U S Department of Transportatio...

Page 191: ...t to remove and cause damage to the vehicle Immediately remove items such as gasoline diesel fuel bird droppings and insect deposits because they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellents can damage any painted surface if these substances come in contact with your v...

Page 192: ...o the finish on your wheel rims or covers Chemical strength cleaners or cleaning chemicals in combination with brush agitation to remove brake dust and dirt could wear away the clearcoat finish over time Do not use hydrofluoric acid based or high caustic based wheel cleaners steel wool fuels or strong household detergent To remove tar and grease use Ford Extra Strength Tar and Road Oil Removal B7A...

Page 193: ...rease spots are present use Ford Extra Strength Tar and Road Oil Removal B7A 19520 AA CLEANING THE WINDSHIELD WIPER BLADES AND REAR WINDOW If the wiper does not wipe properly substances on the windshield rear window or the wiper blades may be the cause These may include hot wax treatments used by commercial car washes tree sap or other organic contamination Do not clean the windshield or rear wind...

Page 194: ...low these tips The windshield or rear window may be cleaned with a non abrasive cleaner such as Motorcraft Ultra Clear Spray Glass Cleaner ZC 23 available from your dealer Do not use abrasives as they may cause scratches Do not use fuel kerosene or paint thinner to clean any parts Wiper blades can be cleaned with isopropyl rubbing alcohol or windshield washer solution Be sure to replace wiper blad...

Page 195: ...belts as these actions may weaken the belt webbing LEATHER SEATS IF EQUIPPED Your leather seating surfaces have a clear protective coating over the leather To clean use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner ZC 11 A Dry the area with a soft cloth To help maintain its resiliency and color use the Motorcraft Deluxe Leather Care Kit ZC 11 D available from your authorized dealer...

Page 196: ...ar Wash Concentrate Motorcraft Carlite Glass Cleaner Canada only Ford Spot and Stain Remover Ford Super Premium Tire and Trim Dressing Ford Triple Clean Ford Ultra Clear Spray Glass Cleaner not available in Canada Ford Engine Shampoo and Degreaser May be sold with the Motorcraft name FORD LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford Lincoln or Mercury dealer has many quality products available ...

Page 197: ...r ZC 15 Motorcraft Wheel and Tire Cleaner ZC 37 A Motorcraft Dash and Vinyl Cleaner ZC 38 A Motorcraft Car Care Kit ZC 26 Ford Premium Car Wash Concentrate F2SZ 19523 WC Motorcraft Carlite Glass Cleaner Canada only CXC 100 Motorcraft Spot and Stain Remover ZC 14 Motorcraft Detail Wash ZC 3 A Motorcraft Tire Detailer ZC 28 Motorcraft Triple Clean ZC 13 Motorcraft Ultra Clear Spray Glass Cleaner not...

Page 198: ...thing jewelry or long hair does not get caught up in moving parts Do not work on a vehicle with the engine running in an enclosed space unless you are sure you have enough ventilation Keep all lit cigarettes open flames and other lit material away from the battery and all fuel related parts If you disconnect the battery the engine must relearn its idle conditions before your vehicle will drive pro...

Page 199: ...e the auxiliary latch that is located in the center top of the grill 3 Lift the hood and secure it with the prop rod IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 7 3 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for diesel engine component locations HOOD Maintenance and Specifications 199 ...

Page 200: ... symbol Add fluid to fill the reservoir if the level is low In very cold weather do not fill the reservoir completely Only use a washer fluid that meets Ford specification ESR M17P5 A Refer to Lubricant specifications in this chapter State or local regulations on volatile organic compounds may restrict the use of methanol a common windshield washer antifreeze additive Washer fluids containing non ...

Page 201: ...engine oil Refer to the scheduled maintenance guide for the appropriate intervals for checking the engine oil 1 Make sure the vehicle is on level ground 2 Turn the engine off and wait a few minutes for the oil to drain into the oil pan 3 Set the parking brake and ensure the gearshift is securely latched in P Park 4 Open the hood Protect yourself from engine heat 5 Locate and carefully remove the e...

Page 202: ...d only certified engine oil of the recommended viscosity Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening 3 Recheck the engine oil level Make sure the oil level is not above the MAX mark on the engine oil level indicator dipstick 4 Install the indicator and ensure it is fully seated 5 Fully install the engine oil filler cap by turning the filler cap clockwi...

Page 203: ...reatments They are unnecessary and could under certain conditions lead to engine damage which is not covered by your warranty Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance guide Ford production and aftermarket Motorcraft oil filters are designed for added engine protection and long life If a replacement oil filter is used that does not ...

Page 204: ...make sure it is reinstalled after the battery has been cleaned or replaced For longer trouble free operation keep the top of the battery clean and dry Also make certain the battery cables are always tightly fastened to the battery terminals If you see any corrosion on the battery or terminals remove the cables from the terminals and clean with a wire brush You can neutralize the acid with a soluti...

Page 205: ...e is electronically controlled by a computer some control conditions are maintained by power from the battery When the battery is disconnected or a new battery is installed the engine must relearn its idle and fuel trim strategy for optimum driveability and performance To begin this process 1 With the vehicle at a complete stop set the parking brake 2 Put the gearshift in P Park turn off all acces...

Page 206: ...in a responsible manner Follow your local authorized standards for disposal Call your local authorized recycling center to find out more about recycling automotive batteries Disconnecting dual batteries if equipped The primary battery is located under the hood The auxiliary battery is located on the passenger side frame rail L E A D R E T U R N RECYCLE Maintenance and Specifications 206 ...

Page 207: ...round cable 2 Disconnect the auxiliary battery frame ground Remove the ground bolt Pull the cable away from the frame and make sure that the cable does not contact the frame Connect 1 Reconnect the auxiliary battery frame ground Maintenance and Specifications 207 ...

Page 208: ...e cable remains energized after disconnection Make sure the tool does not contact any ground surface 1 Disconnect the secondary positive cable from the primary battery terminal 2 Wrap the secondary positive cable with a non conductive material to insulate Maintenance and Specifications 208 ...

Page 209: ...ry battery positive cable 2 Reconnect the primary battery ground cable 3 Unwrap the secondary positive cable and reconnect to the primary battery terminal ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the scheduled maintenance guide The coolant concentration should be maintained at 50 50 coolant and distill...

Page 210: ...ntration of coolant falls below 40 or above 60 the engine parts could become damaged or not work properly A 50 50 mixture of coolant and water provides the following Freeze protection down to 36 C 34 F Boiling protection up to 129 C 265 F Protection against rust and other forms of corrosion Enables calibrated gauges to work properly When the engine is cold check the level of the engine coolant in ...

Page 211: ...hield washer fluid container If sprayed on the windshield engine coolant could make it difficult to see through the windshield The cooling system in your vehicle is filled with either green colored Motorcraft Premium Engine Coolant meeting Ford specification ESE M97B44 A or yellow colored Motorcraft Premium Gold Engine Coolant meeting Ford Specification WSS M97B51 A1 To determine your vehicle s co...

Page 212: ...th a non pressurized cap on the coolant recovery system add coolant to the coolant recovery reservoir when the engine is cool Add the proper mixture of coolant and water to the cold full level For all other vehicles which have a coolant degas system with a pressurized cap or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an overflow system follow the...

Page 213: ... may have a leak Operating an engine with a low level of coolant can result in engine overheating and possible engine damage Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolant produced by Ford approved processes in vehicles originally equipped with Motorcraft Premium Engine Coolant green colored However not all coolant recycling processes produce coolant tha...

Page 214: ...ncentrations below 40 will decrease the corrosion protection characteristics of the engine coolant and may cause engine damage Decreased engine coolant concentrations below 40 will decrease the freeze protection characteristics of the engine coolant and may cause engine damage Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle will provide adequate prot...

Page 215: ...e engine temperature cools the engine can be re started Take your vehicle to a service facility as soon as possible to minimize engine damage When fail safe mode is activated You have limited engine power when in the fail safe mode so drive the vehicle with caution The vehicle will not be able to maintain high speed operation and the engine will run rough Remember that the engine is capable of com...

Page 216: ...xcessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision which may result in possible personal injury Automotive fuels can cause serious injury or death if misused or mishandled Gasoline may contain benzene which is a cancer causing agent Observe the following guidelines when handling automotive fuel Extinguish all smoking materials ...

Page 217: ...or skin contact could cause an adverse reaction In sensitive individuals serious personal injury or sickness may result If fuel is splashed on the skin promptly wash skin thoroughly with soap and water Consult a physician immediately if you experience an adverse reaction When refueling always shut the engine off and never allow sparks or open flames near the filler neck Never smoke while refueling...

Page 218: ...e customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used The fuel system may be under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound wait until it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you or others If you do not use the...

Page 219: ...ium unleaded gasoline is not recommended particularly in the United States because it may cause these problems to become more pronounced If the problems persist see your dealer or a qualified service technician It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating Aftermarket products could cause damag...

Page 220: ...ustomer warranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you the driver You must gather information as accurately and consistently as possible Fuel expense frequency of fill ups or fuel gauge readings are NOT accurate as a measu...

Page 221: ...e a known quality gasoline preferably a national brand Use the same side of the same pump and have the vehicle facing the same direction each time you fill up Have the vehicle loading and distribution the same every time Your results will be most accurate if your filling method is consistent Calculating fuel economy 1 Fill the fuel tank completely and record the initial odometer reading in kilomet...

Page 222: ...wn gradually Driving at reasonable speeds traveling at 88 km h 55 mph uses 15 less fuel than traveling at 105 km h 65 mph Revving the engine before turning it off may reduce fuel economy Using the air conditioner or defroster may reduce fuel economy You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs Unnecessary shifting of this ...

Page 223: ...economy when operated in the top cruise gear and with steady pressure on the gas pedal Close windows for high speed driving EPA window sticker Every new vehicle should have the EPA window sticker Contact your dealer if the window sticker is not supplied with your vehicle The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles It is important to note the box...

Page 224: ...he emission control system is not working properly Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment Do not make any unauthorized changes to your vehicle or engine By law vehicle owners and anyone who manufactures repairs services sells leases trades vehicles or supervises a fleet of vehicles are not permitted to intentionally remove an emissi...

Page 225: ...ght hours without starting the engine Then start the engine and complete the above driving cycle The engine must warm up to its normal operating temperature Once started do not turn off the engine until the above driving cycle is complete CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid Refer to the scheduled maintenance guide for the service interval schedules If adding flu...

Page 226: ...til it reaches the FULL COLD range Be sure to put the dipstick back in the reservoir BRAKE FLUID Checking and adding brake fluid Brake fluid should be checked and refilled as needed Refer to the scheduled maintenance guide for the service interval schedules 1 Clean the reservoir cap before removal to prevent dirt or water from entering the reservoir 2 Visually inspect the fluid level 3 If necessar...

Page 227: ... checks and changes Your transmission does not consume fluid However the fluid level should be checked if the transmission is not working properly i e if the transmission slips or shifts slowly or if you notice some sign of fluid leakage Automatic transmission fluid expands when warmed To obtain an accurate fluid check drive the vehicle until it is at normal operating temperature approximately 30 ...

Page 228: ...ture 66 C 77 C 150 F 170 F on a level surface The normal operating temperature can be reached after approximately 30 km 20 miles of driving You can check the fluid without driving if the ambient temperature is above 10 C 50 F However if fluid is added at this time an overfill condition could result when the vehicle reaches normal operating temperature The transmission fluid should be in this range...

Page 229: ...rns and or possible damage Do not use supplemental transmission fluid additives treatments or cleaning agents The use of these materials may affect transmission operation and result in damage to internal transmission components AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element When changing the air filter element use o...

Page 230: ...be found where applicable on the tire sidewall between tread shoulder and maximum section width For example Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set Tire Quality Grades apply to new pneumatic tires for use on passenger cars They do not apply to deep tread winter type snow tires space sa...

Page 231: ...ed on straight ahead braking traction tests and does not include acceleration cornering hydroplaning or peak traction characteristics Temperature A B C The temperature grades are A the highest B and C representing the tire s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel Sustained high tempe...

Page 232: ...inistration OSHA regulations For example during any procedure involving tire inflation the technician or individual must utilize a remote inflation device and insure that all persons are clear of the trajectory area WARNING An inflated tire and rim can be very dangerous if improperly used serviced or maintained To reduce the risk of serious injury never attempt to re inflate a tire which has been ...

Page 233: ...ted in the scheduled maintenance guide If you notice that the tires wear unevenly have them checked The following procedure applies to vehicles equipped with single rear wheels if your vehicle is equipped with dual rear wheels it is recommended that only the front wheels be rotated side to side Four tire rotation Five tire rotation Maintenance and Specifications 233 ...

Page 234: ...and or personal injury Make sure that all replacement tires are of the same size type load carrying capacity and tread design e g All Terrain Touring etc as originally offered by Ford Do not replace your tires with high performance tires or larger size tires Failure to follow these precautions your vehicle handling may be adversely effected which can lead to loss of vehicle control vehicle rollove...

Page 235: ... Do not remove these components from your vehicle when using snow tires and chains MOTORCRAFT PART NUMBERS Component1 4 2L V6 engine 4 6L V8 engine 5 4L V8 engine 6 8L V10 engine Air filter element FA 1634 FA 1634 FA 1634 FA 1634 Battery standard BXT 65 750 BXT 65 750 BXT 65 750 BXT 65 750 Battery auxiliary BH 65DC BH 65DC BH 65DC BH 65DC Fuel filter FG 872 FG 872 FG 872 FG 872 Oil filter FL 400 S...

Page 236: ... be replaced use only spark plugs with the service part number suffix letter as shown on the engine decal REFILL CAPACITIES Fluid Ford Part Name Application Capacity Brake fluid Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid All Fill to line on reservoir Engine oil gasoline engine includes filter change Motorcraft SAE 5W 20 Premium Synthetic Blend Motor Oil All 5 7L 6 0 quarts Engine ...

Page 237: ...ine 23 7L 25 0 quarts 4 6L V8 engine with aux rear heat 25 7L 27 2 quarts 5 4L V8 engine 27 4L 29 0 quarts 5 4L V8 engine with aux rear heat 29 4L 31 0 quarts 6 8L V10 engine 29 0L 30 6 quarts 6 8L V10 engine with aux rear heat 31 0L 32 8 quarts Engine coolant diesel engine Refer to the 7 3L Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement 1 Power steering fluid Motorcraft MERCO...

Page 238: ...0 2U 3 1L 6 6 pints 3 Dana 10 5 inch M70 1HD 3 5L 7 5 pints 3 Dana 135 E 550 only 11 6L 24 5 pints 3 Fuel tank N A All regular and extended length vans and wagons 132 4L 35 0 gallons 138 inch wheelbase except E Super Duty 140 0L 37 0 gallons 158 inch wheelbase except E Super Duty 140 0L 37 0 gallons 5 176 inch wheelbase except E Super Duty 140 0L 37 0 gallons 158 inch and 176 inch wheelbase E Supe...

Page 239: ...d be changed any time the rear axle has been submerged in water Fill 6 mm to 14 mm 1 4 inch to 9 16 inch below bottom of fill hole Add 118 ml 4 oz of Additive Friction Modifier XL 3 or equivalent meeting Ford specification EST M2C118 A for complete refill of 8 8 inch and 9 75 inch Traction Lok axles 3 Fill Dana rear axles to 6 mm to 19 mm 1 4 inch to 3 4 inch below bottom of fill hole 4 Visteon Tr...

Page 240: ...威 V in an automatic transmission application requiring MERCON威 may cause transmission damage Use of any fluid other than the recommended fluid may cause transmission damage 7 Approximate dry fill capacity including transmission fluid cooling system actual refill capacities will vary based on vehicle application and transmission fluid cooling system i e coolers size cooling lines auxiliary cooler c...

Page 241: ...Mark Engine oil diesel engine Refer to the 7 3 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement Hinges latches Striker plates fuel filler door hinge and seat tracks Motorcraft Multi Purpose Grease XG 4 or F5AZ 19G209 AA ESR M1C159 A Lock cylinders Motorcraft Penetrating and Lock Lubricant Motorcraft XL 1 none Power steering fluid Motorcraft MERCON威 ATF XT 2 QDX MERCON威 Aut...

Page 242: ...L WSP M2C197 A Windshield washer fluid Motorcraft Ultra clear Windshield Washer Concentrate ZC 18 A ESR M17P5 A 1 Ensure the correct automatic transmission fluid is used Transmission fluid requirements are indicated on the dipstick or on the dipstick handle Check the container to verify the fluid being added is of the correct type Refer to your scheduled maintenance guide to determine the correct ...

Page 243: ...ifier XL 3 or equivalent meeting Ford specification EST M2C118 A for complete refill of Dana Traction Lok rear axles ENGINE DATA Engine 4 2L V6 engine 4 6L V8 engine 5 4L V8 engine 6 8L V10 engine Cubic inches 256 281 330 415 Required fuel 87 octane 87 octane 87 octane 87 octane Firing order 1 4 2 5 3 6 1 3 7 2 6 5 4 8 1 3 7 2 6 5 4 8 1 6 5 10 2 7 3 8 4 9 Spark plug gap 1 3 1 4 mm 0 052 0 056 inch...

Page 244: ...80 9 in 2118 mm 83 4 in 2136 mm 84 1 in 2 Track front rear 1763 mm 69 4 in 1 702 mm 67 0 in 3 Overall width excluding mirrors 2014 mm 79 3 in 4 Wheelbase 3505 mm 138 in 5 Overall length Regular van 5382 mm 211 9 in Extended 5890 mm 231 9 in 3 2 1 Maintenance and Specifications 244 ...

Page 245: ...height Refer to Body Builder for specifications 2 Track Front Rear 1 763 mm 69 4 in 1 689 mm 66 5 in 1 763 mm 69 4 in SRW 1689 mm 66 5 in DRW 1 859 mm 73 2 in 1 763 mm 69 4 in 1 973 mm 77 7 in 1 999 mm 78 7 in 1 970 mm 77 5 in 3 Overall width Refer to Body Builder for specifications 4 5 Maintenance and Specifications 245 ...

Page 246: ...lder for specifications VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places On the metal tag attached to the top of the instrument panel on the driver s side On the certification label This label is required by the National Highway Traffic Safety Administration and is made of special material If it is tamp...

Page 247: ...ete vehicles the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle In these cases the completed vehicle is manufactured in two or more stages by two or more separate manufacturers Maintenance and Specifications 247 ...

Page 248: ...arranty period as well as any component damaged by the defective accessory The accessory will be warranted for whichever provides you the greatest benefit 12 months or 20 000 km 12 000 miles whichever occurs first or the remainder of your new vehicle limited warranty This means that genuine Ford accessories purchased along with your new vehicle and installed by the dealer are covered for the full ...

Page 249: ...or edge guards Flat splash guards Front end covers full Hood deflector Rear step bumpers Side window air deflectors For maximum vehicle performance keep the following information in mind when adding accessories or equipment to your vehicle When adding accessories equipment passengers and luggage to your vehicle do not exceed the total weight capacity of the vehicle or of the front or rear axle GVW...

Page 250: ...igned for automotive use or are not properly installed When operated such systems may cause the engine to stumble or stall or cause the transmission to be damaged or operate improperly In addition such systems may be damaged or their performance may be affected by operating your vehicle Citizens band CB transceivers garage door openers and other transmitters with outputs of five watts or less will...

Page 251: ...apacities 236 traction lok 143 B Battery 204 acid treating emergencies 204 charging system warning light 12 disconnecting 206 jumping a disabled battery 175 maintenance free 204 replacement specifications 235 servicing 204 voltage gauge 15 BeltMinder 115 Brakes 140 anti lock 141 anti lock brake system ABS warning light 12 142 brake warning light 11 fluid checking and adding 226 fluid refill capaci...

Page 252: ...eed 181 Ordering additional owner s literature 188 The Dispute Settlement Board 184 Utilizing the Mediation Arbitration Program 187 D Daytime running lamps see Lamps 76 Dipstick automatic transmission fluid 227 engine oil 201 Doors lubricant specifications 240 Driveline universal joint and slip yoke 227 Driving under special conditions through water 148 E Emergencies roadside jump starting 175 Emi...

Page 253: ...s 161 162 G Garage door opener 93 Gas cap see Fuel cap 218 Gas mileage see Fuel economy 220 Gauges 14 battery voltage gauge 15 engine coolant temperature gauge 14 engine oil pressure gauge 15 fuel gauge 16 odometer 16 speedometer 16 trip odometer 16 GAWR Gross Axle Weight Rating 149 calculating 151 definition 149 driving with a heavy load 149 location 149 GVWR Gross Vehicle Weight Rating 149 calcu...

Page 254: ...nge indicator see Turn signal 77 Lights warning and indicator 10 air bag 12 anti lock brakes ABS 12 142 brake 11 charging system 12 check coolant 13 cruise indicator 13 engine oil pressure 13 high beam 13 low fuel 12 safety belt 12 service engine soon 10 speed control 92 turn signal indicator 13 Limited slip axle see Traction Loc 143 Load limits 149 GAWR 149 GVWR 149 trailer towing 149 Loading ins...

Page 255: ...afety restraints 109 113 belt minder 115 cleaning the safety belts 118 extension assembly 118 for adults 110 112 for children 124 125 lap belt 113 warning light and chime 12 14 114 Safety seats for children 127 Seat belts see Safety restraints 109 Seats 101 child safety seats 127 Servicing your vehicle 198 Spare tire see Changing the Tire 168 Spark plugs specifications 235 243 244 Special notice a...

Page 256: ...l indicator light 13 Trip odometer 16 Trunk 96 Turn signal 13 77 V Vehicle dimensions 244 Vehicle Identification Number VIN 246 Vehicle loading 149 Ventilating your vehicle 140 W Warning chimes 13 14 Warning lights see Lights 10 Washer fluid 200 Water Driving through 148 Windows power 86 Windshield washer fluid and wipers checking and adding fluid 200 checking and cleaning 84 operation 84 replacin...

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Ford E150 2002, Owner'S Manual

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