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Ford Diesel 2011, Supplement Manual

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Ford Diesel 2011 Supplement Manual Download Page 67

Item

Capacity

Ford

part

name

Ford

part

number

/

Ford

specification

or

specification

Fuel

tank

—

P

ick

U

p

long

box

(except

regular

cab)

37.5

gallons

(142.0L)

——

Fuel

tank

—

Chassis

cab

(midship)

28

gallons

(106.0L)

——

Fuel

tank

—

Chassis

cab

(aft

o

f

axle)

40

gallons

(151.4L)

——

Fuel

tank

—

Dual

tanks

40

gallon

(151.4L)

and

28

gallon

(106.0L)

——

Automatic

transmission

fluid

Refer

to

Owner’

s

Guide

*

Use

only

the

recommended

coolant

for

topping

off

and

coolant

changes.

Using

any

other

coolant

may

result

in

vehicle

damage.

Maintenance and Specifications

67

2011 Diesel

(eco)

Supplement, 5th Printing
USA

(fus)

Summary of Contents for Diesel 2011

Page 1: ...means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from F...

Page 2: ...commonly referred to as performance chips have been used This information cannot be erased and will stay in the system s memory even if the modification is removed The information can be retrieved by...

Page 3: ...ons chapter of this supplement for more information on oil usage DIESEL ENGINE INFORMATION The diesel engine fuel system is a pressurized two stage filtration system and consists of a frame mounted di...

Page 4: ...features are intended to modify engine performance characteristics If these modified engine performance characteristics persist for an extended period or the service engine soon or powertrain malfunct...

Page 5: ...he Special operating conditions section for more information about coolant additives and coolant change intervals Operating the engine with insufficient coolant and or coolant additive can cause sever...

Page 6: ...position this light will illuminate if glow plug heat is necessary as a starting aid Wait until the light goes off before starting Refer to Cold weather starting in the Driving chapter of this supple...

Page 7: ...y in the system could result in extensive damage to or failure of the fuel injection system Note Air will enter into the fuel system if the DFCM is drained while the system is running The engine will...

Page 8: ...e for several minutes before driving the vehicle Ensure the gearshift lever is in P Park and the parking brake is fully set before you turn the key Do not press the accelerator during starting Engine...

Page 9: ...it 30 seconds before trying again WARNING Do not use starting fluid such as ether in the air intake system see air filter decal Such fluid could cause immediate explosive damage to the engine and poss...

Page 10: ...n to reset the system before restarting the vehicle Note The engine idle shutdown idle timer will not start if The engine is operating in power take off PTO mode The engine coolant temperature is belo...

Page 11: ...ective Catalytic Reduction SCR System in the Maintenance and Specifications chapter In cold weather below 32 F 0 C the engine will slowly increase to a higher idle speed if left idling in P Park As th...

Page 12: ...ommended Use Motorcraft cetane improvers or non alcohol based cetane improvers from a reputable manufacturer Maintain the engine cooling system properly Avoid shutting the engine down after an extensi...

Page 13: ...r all the snow and ice from the air filter housing inlet do not remove the foam filter and reset the air filter restriction gauge Note Removal of the foam filter degrades vehicle performance during sn...

Page 14: ...CTOR CONTROL IF EQUIPPED If your vehicle is equipped with dual fuel tanks you will have a selector control located to the right of the steering wheel which allows you to draw fuel from either tank You...

Page 15: ...73 23500 10659 F 350 Dual Rear Wheel DRW Chassis Cab 3 73 4 10 24500 11113 F 350 Dual Rear Wheel DRW Pick up 3 73 30000 13608 F 450 Chassis Cab 4 10 26000 11793 4 30 30000 13608 F 450 Pick up 4 30 33...

Page 16: ...senger s side of the instrument panel Open the front passenger door and remove the small access panel The switch has a red button on top of it To reset the switch 1 Turn the ignition off 2 Check the f...

Page 17: ...your vehicle runs out of DEF it will enter into a speed limited mode and can also enter into an idle only mode Normal vehicle operation will not resume until DEF is refilled See the Selective Catalyt...

Page 18: ...ge Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components Spray Motorcraft Engine Shampoo and Degreaser ZC 20 on all parts that require cleaning and pr...

Page 19: ...ged Do not modify or remove the tail pipe section Blocked or plugged holes or removal modification of the system could result in elevated exhaust gas temperatures which may result in vehicle property...

Page 20: ...m coolant reservoir primary high temperature cooling system 7 Power steering fluid reservoir 8 Engine oil fill 9 Engine mounted fuel filter assembly 10 Secondary cooling system coolant reservoir 11 Ai...

Page 21: ...el pumps when purchasing your fuel Using low sulfur diesel fuel 16 500 ppm or high sulfur diesel fuel greater than 500 ppm in a diesel engine designed to use only Ultra Low Sulfur Diesel fuel will cau...

Page 22: ...y operated on non ULSD fuel Diesel fuel is adjusted seasonally for cold temperature For best results at temperatures below 20 F 7 C it is recommended to use a diesel fuel which has been seasonally adj...

Page 23: ...de more easily than diesel fuels not containing biodiesel and should not be stored in the fuel tank for more than 1 month If your vehicle will be parked or stored for more than 1 month then your vehic...

Page 24: ...oner Additives that will improve fuel cetane numbers may be used to verify enhance fuel quality Use Motorcraft or an equivalent cetane booster performance improver as listed in the Maintenance product...

Page 25: ...in the solution until it is run through the engine where it will be deposited in the fuel injectors causing expensive to repair damage Diesel fuel dispensing nozzle fill rate This truck is equipped wi...

Page 26: ...the SCR system to operate properly the DEF level must be maintained Generally the DEF tank should be filled during the oil change service interval See the scheduled maintenance information in this su...

Page 27: ...section in the Instrument Cluster chapter of your Owner s Guide As the DEF level nears empty the DEF warning symbol will be displayed and chimes will sound with the messages starting at 300 miles 483...

Page 28: ...will resume when the DEF tank is refilled Note When filling the DEF tank from empty there may be a short delay before detecting the increased level of DEF This must occur before full power is returned...

Page 29: ...d Under 1 2 Full Drive normally None 800 Miles 1287 km Exhaust Fluid Range 800 miles 1287 km Refill exhaust fluid None 300 Miles 483 km Exhaust Fluid Range 300 miles 483 km Refill exhaust fluid None 9...

Page 30: ...d to 50 MPH 80 km h Exhaust Fluid Empty Refill exhaust fluid On vehicle restart speed is limited to 50 MPH 80 km h No action taken until vehicle is refueled Restart Speed Limited To 50 MPH 80 km h Exh...

Page 31: ...ssistance for help in finding a retailer that sells DEF See the Customer Assistance chapter in the Owner s Guide for more information In addition there is a government website locator for DEF at the f...

Page 32: ...n this section DEF bottle fill with spout The following procedure applies to Motorcraft DEF or similar DEF bottles for other brands or bottle types refer to the instructions on the bottle label 1 Remo...

Page 33: ...the spout is completely seated into the DEF filler port 4A While filling the fluid level in the bottle will continually drop 4B When the DEF tank is full the fluid level in the bottle will stop droppi...

Page 34: ...rfaces with water and a damp cloth DEF filling station nozzle fill Filling the DEF tank using a nozzle is similar to a normal fuel fill The nozzle will shut off automatically when the tank is full Do...

Page 35: ...art Prior to this occurring a message will appear in the message center Further vehicle operation without replacing contaminated DEF will cause the engine to enter an idle only condition This will onl...

Page 36: ...given distances traveled under various driving conditions and when using the PTO Your usage may vary depending on driving style trailer towing loaded vehicle weight weather idle time PTO usage etc Pic...

Page 37: ...39 km 7900 miles 12714 km Chassis cab non PTO Driving style Trailer towing aggressive or city driving Normal driving Steady highway driving DEF usage 1700 miles 2736 km 4700 miles 7564 km 4700 miles 7...

Page 38: ...gine will not operate properly if air enters the system 2 Locate the DFCM and place an appropriate container under the drain port see illustration 3 Rotate the drain counterclockwise until the O ring...

Page 39: ...nd during low fuel tank level operation i e the tank level is at or very near empty refuel the vehicle and operate the vehicle If the message reappears after fueling see below If the message does not...

Page 40: ...improve assembly 3 Remove and discard the old fuel filter element 4 Carefully clean the mating surfaces using a lint free rag Installation DFCM filter 1 Install the new filter into the filter bowl tab...

Page 41: ...lter connectors to absorb the small amount of fuel that will drain 2 Loosen the bracket bolt 3 Rotate the filter counterclockwise until it unlocks from the bracket 4 Pull the filter straight out from...

Page 42: ...al or drain Make sure the drain is tight ENGINE OIL Checking the engine oil level Because it is normal to add some oil between oil changes check your engine oil level each time you stop for fuel To ch...

Page 43: ...val For normal or severe service use Motorcraft oil or an equivalent oil conforming to Ford specifications as listed in the Maintenance product specifications and capacities section in this chapter or...

Page 44: ...n Intelligent Oil Life Monitor that calculates the proper oil change service interval When the message center indicates OIL CHANGE REQUIRED change the engine oil and oil filter See the Message center...

Page 45: ...aused cancer in laboratory mice Protect your skin by washing with soap and water Engine lubrication for severe service operation The following conditions define severe operation for which engine opera...

Page 46: ...below 40 or above 60 the engine parts could become damaged or not work properly A 50 50 mixture of coolant and water provides the following freeze protection down to 36 C 34 F boiling protection up to...

Page 47: ...uld make it difficult to see through the windshield Do not mix coolants Add the coolant type originally equipped in your vehicle Refer to Maintenance product specifications and capacities in this chap...

Page 48: ...e 3 Step back while the pressure releases 4 When you are sure that all the pressure has been released use the cloth to turn it counterclockwise and remove the cap Engine and secondary cooling system r...

Page 49: ...concentration It may take several drains and additions to obtain a 50 50 coolant concentration Whenever coolant has been added the coolant level in the coolant reservoir should be checked the next few...

Page 50: ...ervoir The coolant can be recharged with this additive up to two times before the coolant must be changed out When exchanging the full coolant volume the system must be flushed and refilled with disti...

Page 51: ...o weeks whichever comes first Change the air filter when the gauge reads near the change filter line and the chamber is filled with yellow Engine performance and fuel economy are adversely affected wh...

Page 52: ...d and clear all the snow and ice from the air filter housing inlet do NOT remove the foam filter and reset the air filter restriction gauge Extreme rain The air filter will dry after about 15 30 minut...

Page 53: ...Unlock the locking clip on the connector then squeeze and pull the connector off of the air inlet tube 2 Release the four clamps that secure the cover to the air filter housing Push the air filter co...

Page 54: ...r filter traps both sides of the vertical partition of the air box 6 Replace the air filter housing cover and secure the clamps Be careful not to crimp the filter element edges between the air filter...

Page 55: ...exhaust constituents temperature are at an appropriate level where some soot can be reduced or oxidized burned thus cleaning the filter This method occurs naturally as a result of normal engine operat...

Page 56: ...e Failure to perform active or operator commanded regeneration OCR if equipped when instructed may result in a clogged DPF If your DPF fills beyond what can be safely regenerated active regeneration a...

Page 57: ...d to introduce fresh air into the tailpipe to cool the exhaust gas as it leaves See Exhaust under the Cleaning chapter for more information How to start operator commanded regeneration OCR WARNING Sta...

Page 58: ...t time to be eliminated but the exhaust system and exhaust gas may still be hot If the vehicle is shut off during OCR you will notice turbo flutter This is a normal consequence caused by shutting off...

Page 59: ...ion of the exhaust clean and free of debris or foreign material may result in the holes becoming blocked or plugged Do not modify or remove the tail pipe section Blocked or plugged holes or removal mo...

Page 60: ...e Warranty Guide are applicable to complete chassis cabs over 10 000 lbs 4 536 kg GVWR Tampering with noise control system prohibited Federal law prohibits the following acts or the causing thereof 1...

Page 61: ...ediate explosive damage to the engine and possible personal injury If you fuel your vehicle at a truck stop you may notice that the fuel nozzle may shut off every 5 10 seconds This is due to the flow...

Page 62: ...ral in order for the starter to operate Try operating the starter switch several times Should the switch be corroded this operation may clean the contacts or make the switch temporarily operable until...

Page 63: ...ugh a fuse may occasionally burn out from vibration Insert a second fuse If this fuse immediately burns out and you cannot locate the cause return your vehicle to your dealer for a circuit check WARNI...

Page 64: ...aintenance and Specifications chapter for more information MOTORCRAFT PART NUMBERS Item Ford Part Number Engine oil filter FL 2051 Foam pre filter FA 1907 Air filter FA 1902 Fuel filter kit 2 included...

Page 65: ...lant additive 48 0 oz 1 4L per addition if required Motorcraft Specialty Orange Engine Coolant Revitalizer VC 12 Engine cooling system cleaner 1 quart 946 mL Motorcraft Coolant System Iron Cleaner VC...

Page 66: ...2C171 E CXO 0W30 LAS12 WSS M2C171 D Diesel Exhaust Fluid DEF Pick up 5 gallons 18 9L Motorcraft Diesel Exhaust Fluid PM 27 G WSS M99C130 A Diesel Exhaust Fluid DEF Chassis Cab 6 gallons 22 7L Cetane B...

Page 67: ...gallons 106 0L Fuel tank Chassis cab aft of axle 40 gallons 151 4L Fuel tank Dual tanks 40 gallon 151 4L and 28 gallon 106 0L Automatic transmission fluid Refer to Owner s Guide Use only the recommend...

Page 68: ...ENGINE DRIVEBELT ROUTING Single Alternator Dual Alternator Maintenance and Specifications 68 2011 Diesel eco Supplement 5th Printing USA fus...

Page 69: ...esale value To ensure the proper performance of your vehicle and its emission control systems it is imperative that scheduled maintenance be completed at the designated intervals For your convenience...

Page 70: ...Ford approved chemicals or additives are not required for factory recommended maintenance In fact Ford Motor Company recommends against the use of such additive products unless specifically recommend...

Page 71: ...ire rotations to repairs like brake service check out the value your dealers can offer Owner checks and services Certain basic maintenance checks and inspections should be performed by the owner or a...

Page 72: ...ery connections clean if necessary Body and door drain holes clean if necessary Door rubber weatherstrips for wear lubricate if necessary Engine and secondary cooling system concentration freeze point...

Page 73: ...Oil Life Monitor after each engine oil and filter change refer to the Instrument Cluster chapter of the Owner s Guide If your message center is prematurely reset or becomes inoperative you should perf...

Page 74: ...and examples 7500 10000 12000 16000 300 400 ULSD Biodiesel Normal No or moderate load towing Flat to moderately hilly roads No extended idling 5000 7499 8000 11999 200 299 ULSD Biodiesel Severe Modera...

Page 75: ...teering linkage ball joints suspension tie rod ends driveshaft front axle U joints 4WD vehicles Perform multi point inspection recommended Inspect automatic transmission fluid level Inspect brake pads...

Page 76: ...ate steering linkage ball joints suspension tie rod ends driveshaft front axle U joints 4WD vehicles Perform multi point inspection recommended Inspect automatic transmission fluid level Inspect brake...

Page 77: ...e message center Inspect engine and secondary cooling system concentration freeze point protection additive strength corrosion inhibitor coolant level and hoses Every 22 500 miles 36 000 km or as indi...

Page 78: ...2 Initial inspection at 90 000 miles 144 000 km then every 15 000 miles 24 000 km thereafter until replacement at 150 000 miles 240 000 km 3 Initial replacement at 100 000 miles 160 000 km then again...

Page 79: ...E RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO...

Page 80: ...ATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE...

Page 81: ...ATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE...

Page 82: ...les 96 000 km or 2 400 engine hours Flush and refill engine coolant do not add engine coolant additive Perform the services noted in the preceding table at the specified time mileage km period either...

Page 83: ...dd engine coolant additive Perform the services noted in the preceding table at the specified time mileage km period either within 3 000 miles 4 800 km of the OIL CHANGE REQUIRED message appearing in...

Page 84: ...coolant do not add engine coolant additive Perform the services noted in the preceding table at the specified time mileage km period either within 3 000 miles 4 800 km of the OIL CHANGE REQUIRED messa...

Page 85: ...nsfer case fluid 4WD vehicles Perform the services noted in the preceding table at the specified time mileage km period either within 3 000 miles 4 800 km of the OIL CHANGE REQUIRED message appearing...

Page 86: ...ed in the preceding table at the specified time mileage km period either within 3 000 miles 4 800 km of the OIL CHANGE REQUIRED message appearing in the message center or when the time mileage km read...

Page 87: ...al wear is observed Inspect brake system pads and rotors Every 7 500 miles 12 000 km or 300 engine hours Change engine oil and filter Inspect and lubricate U joints Every 15 000 miles 24 000 km 6 mont...

Page 88: ...y 15 000 miles 24 000 km 6 months 600 engine hours or as indicated by message center Replace engine and frame mounted fuel filters Every 30 000 miles 48 000 km Replace wheel bearing grease grease seal...

Page 89: ...0 ppm sulfur Change engine oil and filter Every 5 000 miles 8 000 km or 6 months if using high sulfur fuel with less than 500 ppm sulfur Change engine oil and filter Reset your Intelligent Oil Life Mo...

Page 90: ...CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A COD...

Page 91: ...ATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE...

Page 92: ...l driving conditions on all commercial applications For trucks operated at or near maximum Gross Vehicle Weights the rear axle fluid should be changed every 50 000 miles 80 000 km In addition this 50...

Page 93: ...DE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE RO HOURS DATE MILEAGE DEALER VALIDATION P A CODE R...

Page 94: ...9 coolant 65 diesel 2 3 refill capacities 65 service points 20 starting after a collision 16 Engine fan 8 Engine oil 4 42 44 65 filter specifications 64 refill capacities 65 specifications 43 65 Exhau...

Page 95: ...ial notice 2 ambulance conversions 2 diesel powered vehicles 2 Speed control 5 Starting your vehicle 4 8 62 jump starting 17 T Towing trailer towing 15 Transmission lubricant specifications 65 Index 9...

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