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Ford Aviator 2020, Emergency Response Manual

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5.

Access the aux 12v battery located in the loadspace compartment.

a.

Position the rear compartment storage cover upward.

b.

Remove the rear compartment filler trim panel.

c.

Remove the rear compartment storage/cupholder assembly.

2-4

Battery High Voltage System Depower

Section 2: Battery High Voltage System Depower

2020 Explorer / Aviator Hybrid Vehicle Emergency Response Guide - 04/2019

Summary of Contents for Aviator 2020

Page 1: ...2020 EMERGENCY RESPONSE GUIDE Explorer Aviator Hybrid and Plug in Hybrid SORUHU YLDWRU EULG 9HKLFOH PHUJHQF 5HVSRQVH XLGH...

Page 2: ...ronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor C...

Page 3: ...Aviator Plug in Hybrid PHEV Identification Vehicle Exterior 0 2 Explorer Hybrid Vehicle FHEV Identification Underhood Underbody 0 3 Aviator Plug in Hybrid PHEV Identification Underhood Underbody 0 4 V...

Page 4: ...ehicle s extended electrical range Both vehicle systems incorporate a generator that charges the High Voltage battery during cruising and braking The information in this guide will allow response to e...

Page 5: ...ehicle FHEV Identification Underhood Underbody The Explorer FHEV High Voltage components are identified by the orange cabling and high voltage labels on components Introduction 0 3 Introduction 2020 E...

Page 6: ...ion Underhood Underbody The Aviator PHEV High Voltage components are identified by the orange cabling and high voltage labels on components 0 4 Introduction Introduction 2020 Explorer Aviator Hybrid V...

Page 7: ...of the VIN identify the vehicle as either FHEV or PHEV Example VIN Vehicle VIN Positions 5 6 and 7 1FM5K7FW7LSX00166 Explorer FHEV K7F 1FM5K8FY8LSX00376 Aviator PHEV K8F Introduction 0 5 Introduction...

Page 8: ...onnect Features 1 2 High Voltage Battery Packs 1 2 High Voltage Warning Decals 1 3 Component Location and Identification FHEV Vehicles 1 3 Component Location and Identification PHEV Vehicles 1 5 SECTI...

Page 9: ...S ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH WARNING FIRES IN...

Page 10: ...nd self contained breathing apparatus to safeguard against thermal electrical respiratory and skin eye hazards High Voltage Warning Decals On hybrid vehicles WARNING decals are located on High Voltage...

Page 11: ...OMPONENT LOCATION DESCRIPTION FUNCTION 1 4 High Voltage Electrical System Information Section 1 High Voltage Electrical System Information 2020 Explorer Aviator Hybrid Vehicle Emergency Response Guide...

Page 12: ...s Cooling System MESC hoses attached To convert DC power to AC and provide to electric motor and DC to AC to charge the HV battery 6 DC DC Converter Located under the hood on the passenger side next t...

Page 13: ...OMPONENT LOCATION DESCRIPTION FUNCTION 1 6 High Voltage Electrical System Information Section 1 High Voltage Electrical System Information 2020 Explorer Aviator Hybrid Vehicle Emergency Response Guide...

Page 14: ...r Located in front of the engine It has an orange high voltage wire attached to it using an interlock connector Provides electric A C operation Replaces the belt driven A C compressor 8 Inverter Syste...

Page 15: ...ontents PAGE Section 2 Battery High Voltage System Depower 2 2 Battery High Voltage System Depower 2 2 SECTION 2 Battery High Voltage System Depower 2020 Explorer Aviator Hybrid Vehicle Emergency Resp...

Page 16: ...ROVIDED THROUGH HIGH VOLTAGE CABLES TO ITS COMPONENTS AND MODULES THE HIGH VOLTAGE CABLES AND WIRING ARE IDENTIFIED BY ORANGE HARNESS TAPE OR ORANGE WIRE COVERING ALL HIGH VOLTAGE COMPONENTS ARE MARKE...

Page 17: ...v battery alone does not necessarily disable the 12v power in the vehicle The vehicle must be keyed off and unplugged if the vehicle is a plug in hybrid to ensure the DC DC converter is not powering t...

Page 18: ...artment storage cover upward b Remove the rear compartment filler trim panel c Remove the rear compartment storage cupholder assembly 2 4 Battery High Voltage System Depower Section 2 Battery High Vol...

Page 19: ...e terminal 6 Remove the bolt and position the negative aux 12v battery cable aside Be sure to cover the battery cable with electrical tape to prevent the cable from making contact with the battery ter...

Page 20: ...2 6 Battery High Voltage System Depower Section 2 Battery High Voltage System Depower 2020 Explorer Aviator Hybrid Vehicle Emergency Response Guide 04 2019...

Page 21: ...Section 3 High Voltage Charge Cord Lock Manual Release 3 2 High Voltage Charge Cord Lock Manual Release 3 2 SECTION 3 High Voltage Charge Cord Lock Manual Release 2020 Explorer Aviator Hybrid Vehicle...

Page 22: ...on outlined in the steps below 1 If equipped remove the padlock or combination lock installed on the charging coupler 2 If equipped press the release button on the charging coupler 3 While holding the...

Page 23: ...ing release button if equipped and the unlock switch on the vehicle Doing this may allow a malfunctioning cord latch to release If this fails to work proceed to the following steps Stuck On Plug Proce...

Page 24: ...nt damage to the fender 3 Using a flat blade screwdriver and a hammer knock out the four bezel clips Pry the retaining tabs away from the sheet metal and pull the charge port housing out at each corne...

Page 25: ...e Cord Lock Manual Release 2020 Explorer Aviator Hybrid Vehicle Emergency Response Guide 09 2019 NOTICE Use caution to not damage the electrical connector when removing the bezel from the fender 4 Pos...

Page 26: ...Manual Release 2020 Explorer Aviator Hybrid Vehicle Emergency Response Guide 09 2019 5 Pull outward on the manual release pull ring to manually retract the High Voltage charge port lock actuator pin...

Page 27: ...d Safety Precautions 4 2 Supplemental Restraint System Components Explorer Vehicles 4 3 Supplemental Restraint System Components Aviator Vehicles 4 7 Reinforcements and High Strength Steel 4 10 SECTIO...

Page 28: ...ted away from your body Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment WARNING Never disassemble or tamper with seat belt de...

Page 29: ...Driver airbag 4 Driver knee airbag 5 Passenger knee airbag 6 Passenger airbag includes canister vent Supplemental Restraint System and Structural Reinforcement Component Location 4 3 Section 4 Supple...

Page 30: ...onsole includes PAD passenger airbag deactivation indicator 3 RCM restraints control module 4 Driver and passenger C pillar side impact sensors 4 4 Supplemental Restraint System and Structural Reinfor...

Page 31: ...assenger front door side impact sensor Item Description 1 Driver seatbelt buckle includes buckle sensor Supplemental Restraint System and Structural Reinforcement Component Location 4 5 Section 4 Supp...

Page 32: ...tbelt buckle switch 7 Third row driver side seatbelt buckle includes seatbelt buckle switch 8 Second row center seatbelt buckle if equipped includes seatbelt buckle switch 9 Second row driver side out...

Page 33: ...airbag 4 Passenger knee airbag 5 Passenger airbag includes canister vent 6 Driver and passenger side airbag Supplemental Restraint System and Structural Reinforcement Component Location 4 7 Section 4...

Page 34: ...e 4 Clockspring 5 Driver front door side impact sensor 6 Driver and passenger front impact severity sensors 7 Seat position sensors 4 8 Supplemental Restraint System and Structural Reinforcement Compo...

Page 35: ...actor includes retractor pretensioner 2 Driver seatbelt buckle includes buckle sensor 3 Front passenger seatbelt buckle includes buckle sensor and Belt Tension Sensor BTS Supplemental Restraint System...

Page 36: ...ow driver side outer seatbelt retractor includes retractor pretensioner Reinforcements and High Strength Steel WARNING ALWAYS ASSUME THE VEHICLE S HIGH VOLTAGE SYSTEM IS POWERED UP Cutting crushing or...

Page 37: ...milar Supplemental Restraint System and Structural Reinforcement Component Location 4 11 Section 4 Supplemental Restraint System and Structural Reinforcement Component Location 2020 Explorer Aviator H...

Page 38: ...proaching a Damaged Vehicle 5 2 High Voltage System Do Not Cut Zones 5 3 If The High Voltage Battery Case Has Been Ruptured 5 3 Moving Damaged Vehicles Tow Truck Drivers 5 4 Electric and Hybrid Electr...

Page 39: ...SPECIAL HANDLING PRECAUTIONS INSPECT THE VEHICLE CAREFULLY FOR LEAKING BATTERY FLUIDS SPARKS FLAMES AND GURGLING OR BUBBLING SOUNDS CONTACT EMERGENCY SERVICES IMMEDIATELY IF ANY OF THESE PROBLEMS ARE...

Page 40: ...E Do not touch any broken or damaged High Voltage orange cables Treat severed cables as if they contain High Voltage If the vehicle is submerged in water varying degrees of arcing shorting within the...

Page 41: ...to take to safely recover or transport the vehicle Always approach the vehicle from the sides to stay out of potential travel path It may be difficult to determine if the vehicle is running due to la...

Page 42: ...orage 6 2 Damaged Vehicle Guidance for Ford Motor Company Electric and Hybrid Electric Vehicles Equipped with High Voltage Batteries 6 2 Vehicle Storage 6 2 SECTION 6 Damaged Vehicle Guidance and Stor...

Page 43: ...e vehicle is running due to lack of engine noise Place vehicle into park P set the parking brake turn off the vehicle activate hazard lights and remove the keys to a distance at least 5 m 16 ft from t...

Page 44: ...AREA SUCH AS A TUNNEL OR GARAGE VENTILATE THE VEHICLE INTERIOR BY OPENING VEHICLE WINDOWS OR DOORS VENTILATE THE WORKING AREA FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN SERIOUS PERSONAL INJURY...

Page 45: ...6 4 Damaged Vehicle Guidance and Storage Section 6 Damaged Vehicle Guidance and Storage 2020 Explorer Aviator Hybrid Vehicle Emergency Response Guide 04 2019...

Page 46: ...reproduced in its entirety and distributed for emergency responder use only It may not be excerpted for any purpose Damaged Vehicle Guidance and Storage 6 5 Section 6 Damaged Vehicle Guidance and Sto...

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