Ford Automobile Owner'S Manual Download Page 222

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Cutaway/commercial stripped chassis models

Dimension

Body style

E-250

E-350

E-450
Super Duty

E-550
Super Duty

(1) Overall
height

Refer to Body Builder for specifications.

(2) Track
(Front /
Rear)

1 763 mm
(69.4 in)/
1 689 mm
(66.5 in)

1 763 mm
(69.4 in)/
SRW 1689
mm (66.5
in),
DRW 1 859
mm (73.2 in)

1 763 mm
(69.4 in)/
1 973 mm
(77.7 in)

1 999 mm
(78.7 in)/
1 970 mm
(77.5 in)

(3) Overall
width

Refer to Body Builder for specifications.

(4)
Wheelbase

3 149.6 mm
(124 in)

3 505 mm
(138 in)
4 013 mm
(158 in)
4 470 mm
(176 in)

4 013 mm
(158 in)
4 470 mm
(176 in)

4 051 mm
(159.5 in)
4 508 mm
(177.5 in)
4 864 mm
(191.5 in)
5 321 mm
(209.5 in)
5 930 mm
(233.5 in)

(5) Overall
length

Refer to Body Builder for specifications.

VEHICLE IDENTIFICATION NUMBER

Complete Ford built vehicles

The vehicle identification number is attached to your vehicle in the
following places:

•

On the metal tag attached to the top of the instrument panel on the
driver’s side.

Maintenance and Specifications

222

Summary of Contents for Automobile

Page 1: ... cassette 17 AM FM stereo with CD 24 Climate Controls 50 Heater only 50 Manual heating and air conditioning 51 Lights 53 Headlamps 53 Turn signal control 54 Bulb replacement 55 Driver Controls 61 Windshield wiper washer control 61 Power windows 66 Mirrors 66 Speed control Cruise control 67 Locks and Security 71 Keys 71 Locks 71 Table of Contents 1 ...

Page 2: ...n operation 117 Trailer towing 124 Roadside Emergencies 137 Getting roadside assistance 137 Hazard flasher switch 138 Fuel pump shut off switch 139 Fuses and relays 140 Changing tires 147 Jump starting 155 Wrecker towing 160 Customer Assistance 161 Reporting safety defects U S only 169 Cleaning 170 Underbody preservation 174 Table of Contents 2 ...

Page 3: ... 224 Index 227 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Ford may change the contents without notice and without incurring obligation Copyright 2002 Ford Motor Company Table of Content...

Page 4: ...ord com In Canada www ford ca In Australia www ford com au In Mexico www ford com mx Additional owner information is given in separate publications This Owner s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle Furthermore due to printing cycles it may describe options before they are generally available Rememb...

Page 5: ...ng the first 1 600 km 1 000 miles of driving vary speeds frequently This is recommended to give the moving parts a chance to break in SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper to Bumper Coverage Safety Restraint Coverage Corrosion Coverage and 7 3L Power Stroke Diesel Engine Coverage In addition your vehicle is eligible for Emissions Defect and Emissions Pe...

Page 6: ...ury Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and is turned OFF Notice to owners of diesel powered vehicles Read the 7 3 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for information regarding correct operation and maintenance of your diesel powered light truck Notice to owner...

Page 7: ...n the rear edge of the driver s door You can determine whether the ambulance manufacturer followed Ford s recommendations by directly contacting that manufacturer Ford Ambulance Preparation Package is only available on certain 7 3L Diesel engine equipped vehicles Notice to owners of natural gas fueled vehicles Before you drive your vehicle be sure to read the Dedicated Natural Gas Vehicle suppleme...

Page 8: ...Seat Child Seat Installation Warning Child Seat Lower Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lamps Front Fuse Compartment Fuel Pump Reset Windshield Wash Wipe Windshield Defrost Demist Rear Window Defrost Demist Introduction 8 ...

Page 9: ...ol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning Introduction 9 ...

Page 10: ...the brake system warning light is functional it will momentarily illuminate when the ignition is turned to the ON position when the engine is not running or in a position between ON and START or by applying the parking brake when the ignition is turned to the ON position If the brake system warning light does not illuminate at this time seek service immediately from your dealership Illumination af...

Page 11: ...illuminated or continues to flash a malfunction has been detected have the system serviced immediately Normal braking is still functional unless the brake warning light also is illuminated Air bag readiness If this light fails to illuminate when ignition is turned to ON continues to flash or remains on have the system serviced immediately A chime will also sound when a malfunction in the supplemen...

Page 12: ...apter If the light flashes steadily have the system serviced immediately Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on If the indicators stay on or flash faster check for a burned out bulb High beams Illuminates when the high beam headlamps are turned on Key in ignition warning chime Sounds when the key is left in the ignition in the OFF LOCK or ACC ...

Page 13: ...At normal operating temperature the needle will be in the normal range between H and C If it enters the red section the engine is overheating Stop the vehicle as soon as safely possible switch off the engine and let the engine cool Never remove the coolant reservoir cap while the engine is running or hot Instrument Cluster 13 ...

Page 14: ...icle s electrical system checked as soon as possible Engine oil pressure gauge Indicates engine oil pressure The needle should stay in the normal operating range between L and H If the needle falls below the normal range stop the vehicle turn off the engine and check the engine oil level Add oil if needed If the oil level is correct have your vehicle checked at your dealership or by a qualified te...

Page 15: ...une Press to manually adjust the radio frequency down up 3 AM FM Press to choose a frequency band in radio mode 4 Memory preset buttons To set a station Select frequency band AM FM1 FM2 tune to a station press and hold a preset button until sound returns AM FM 1 2 3 4 Entertainment Systems 15 ...

Page 16: ...vels or to move the audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hour press and hold CLK until CLOCK SET appears in the display Press SEEK to decrease or increase the hours To set the minute press and hold CLK until CLOCK SET appears in the display Press TUNE to decrease or increase the minutes VOL PUSH ON TONE CLK VOL PUSH ON TONE CLK Entertainment Sy...

Page 17: ... set the hour press and hold CLK Then press SEEK to decrease or increase the hours To set the minute press and hold CLK and press TUNE to decrease or increase the minutes SCAN BASS TREB BAL FADE SIDE EJ REW FF 1 2 TAPE AMS SEEK TUNE AM FM CLK 1 2 3 4 5 6 FM1 ST 13 14 15 16 17 1 2 3 4 VOL PUSH ON 12 11 10 9 6 5 8 7 CLK Entertainment Systems 17 ...

Page 18: ...hange tape direction 6 REW rewind Press to rewind the tape FF fast forward Press to advance the tape 7 Memory preset buttons To set a station Select frequency band AM FM1 FM2 tune to a station press and hold a preset button until sound returns 8 Dolby威 noise reduction Works in tape mode only Reduces tape noise and hiss press to activate deactivate 9 Scan Press SCAN to hear a brief sampling of all ...

Page 19: ... to increase or decrease volume levels 13 AM FM Press to choose a frequency band in radio mode 14 Bass Press to decrease increase the bass output 15 Treble Press to decrease increase the treble output 16 EJ Eject Press to eject a tape 17 Cassette door Insert a cassette into the cassette door EJ Entertainment Systems 19 ...

Page 20: ...volume Press to turn ON OFF turn to increase decrease volume 2 Scan Press to hear a brief sampling of all listenable stations tape selections or CD tracks Press again to stop 3 CD Door Insert a CD with the label side up SCAN Entertainment Systems 20 ...

Page 21: ...CD and CD changer play if equipped 7 Mute Press to MUTE playing media press again return to playing media 8 Auto Press to set first six strongest stations if available into AM FM1 or FM2 memory buttons press again to return to normal stations 9 Clock Press and hold to set the clock Press the SEEK to decrease hours or SEEK to increase hours Press the TUNE to decrease minutes or TUNE to increase min...

Page 22: ...ton until sound returns 12 Shuffle CD Press to play tracks in random order 13 Compression CD Press to bring soft and loud passages together for a more consistent listening level 14 Dolby威 noise reduction Works in tape mode only Reduces tape noise and hiss press to activate deactivate 15 Side 1 2 Works in tape mode only Press to play reverse side of the tape 16 Fast Forward FF Press for a slow adva...

Page 23: ...o decrease increase the bass output Treble Press TREB then press SEL to decrease increase the treble output 20 Tune Works in radio mode only Press TUNE to change frequency down up 21 Seek Press and release SEEK for previous next strong station selection or track 22 AM FM Press to select AM FM1 FM2 frequency band REW 1 SEL SEEK TUNE SEEK TUNE Entertainment Systems 23 ...

Page 24: ...ings soft and loud CD passages together for a more consistent listening level Press the COMP control until COMP ON is displayed 4 Mute Press to MUTE playing media press again return to playing media 5 Eject Press to eject a CD Press and hold to eject all loaded discs If disc is not removed it will reload into the system Works with the ignition on or off LOAD EJ SHUF MUTE SEL BAL BASS FADE TREB SCA...

Page 25: ...EL to shift sound to the left right speakers Fade Press FADE then press SEL to shift sound to the rear front speakers 9 Menu Press MENU and SEL to access clock mode RDS on off Traffic announcement mode and Program type mode 10 Memory presets To set a station Select frequency band AM FM1 FM2 tune to a station press and hold a preset button until sound returns 11 CD Press to select CD mode 12 AM FM ...

Page 26: ...to increase or decrease volume levels 14 Load Press to load a CD Press and hold to load up to six discs 15 Shuffle Press to play tracks and CDs in random order 16 Scan Press SCAN to move up the radio frequency band SCAN automatically finds a station plays it for five seconds then moves to the next station Press again to stop CD Press SCAN for a brief sampling of CD tracks Press again to stop 17 Di...

Page 27: ...1 Your AutoVision威 system is automatically activated when the vehicle ignition and the audio system are ON 2 If a movie is desired insert a VHS cassette into the VCP and the video should start playing 3 Press the MEDIA control to toggle to any other desired media source Entertainment Systems 27 ...

Page 28: ...e rentals and your favorite home videocassettes It also allows you to plug in and play a variety of standard video games Please review this user manual to become familiar with the AutoVision威 features and controls as well as the very important safety information Should you have any questions regarding your AutoVision威 System please feel free to call the toll free assistance hotline at 1 877 848 64...

Page 29: ...epped on or interfere with the operation of seats and or compartments Disconnect video games and video equipment power cords and or cables when not in use Avoid touching auxiliary input jacks with your fingers Do not blow on them or allow them to get wet or dirty Do not clean any part of the AutoVision威 system with benzene paint thinner or any other solvent Federal Communication Commission FCC Com...

Page 30: ...erature sensor circuit Excessively high or low temperatures may cause damage to the VCP When the temperature of the VCP becomes too high or low the temperature sensor circuit stops machine operation ejects the cassette and the WAIT indicator illuminates The lamp will remain illuminated until the system has returned to a safe operating temperature Humidity and moisture condensation Moisture in the ...

Page 31: ...res and in some severe cases blurred or interrupted pictures A variety of products are available at video stores to clean tape heads Use these products sparingly because some are abrasive to the video heads If normal head cleaning procedures do not resolve the problem have the system checked by a service technician Foreign substances Exercise care to prevent dirt and foreign objects from entering ...

Page 32: ...still playback FFWD fast forward or REW reverse mode for more than five minutes the tape protection circuit automatically returns the system to PLAY mode to avoid damage to the tape Your AutoVision System is also equipped with a Dew sensor circuit and a High low temperature sensor circuit For more information on these circuits please refer to Humidity and moisture condensation and Temperature extr...

Page 33: ...de If in STOP mode the tape will rewind at a high speed 5 FAST FORWARD CUE button Press to enter forward picture search mode when in PLAYBACK mode If in STOP mode the tape will fast forward at a high speed 6 STOP button Press to stop the tape 7 HEADPHONE VOLUME UP DOWN KEYS button For home use only please refer to the In Home Use section 8 EJECT button Located inside the videocassette cover Press ...

Page 34: ...ume when in PLAYBACK mode 3 STILL ADVANCE frame advance button Press to temporarily suspend playback Press again to make the tape advance one frame at a time 4 RETRACKING button Press to activate Auto Tracking in the playback mode 5 TRACKING button Press for manual tape tracking 6 TRACKING button Press for manual tape tracking 1 5 8 10 3 2 6 9 4 7 Entertainment Systems 34 ...

Page 35: ... short time Slide battery cover off as shown on remote control to access the batteries The remote control unit uses two AAA batteries The need for battery replacement is usually indicated if the remote control only functions at extremely close distances to the entertainment center or not at all When replacing batteries use two new batteries alkaline recommended and install with correct orientation...

Page 36: ... is ON This enables rear seat passengers to play a videocassette or listen to any of the available media sources Once the headphone mode is activated the symbol will appear in the radio display Press the memory preset controls 3 and 5 simultaneously on the front audio controls to disable the AutoVision威 controls They will remain disabled until the front seat passengers enable them again by simulta...

Page 37: ...el Using headphones Personal Audio Feature The Personal Audio Feature allows the rear seat passengers to listen to one media source radio TAPE CD CDDJ VCP or AUX while the front seat passengers listen to another To activate press the control and plug a 3 5mm headphone into the headphone jack With the headphones ON the rear speakers will not operate Press the MEDIA control to toggle to the desired ...

Page 38: ... OFF the headphones are enabled The rear seat passengers have control over the desired volume levels Media select Press the MEDIA control to toggle between AM FM1 FM2 TAPE CD CDDJ VCP and AUX modes When selected the media source will illuminate AM AM radio frequency band FM1 FM2 FM radio frequency bands TAPE cassette tape if equipped CD single cd player if equipped CDDJ compact disc changer if equ...

Page 39: ...nctions depending on which mode is enabled In radio mode AM FM1 FM2 Press the control to find the next listenable station down the frequency band Press the control to find the next listenable station up the frequency band In tape mode press the SEEK control to access the previous or the next selection In CD mode press the SEEK control to access the previous or the next track In CDDJ mode press the...

Page 40: ...e decrease the brightness of the screen General operation When the engine is not running use the system sparingly otherwise it will run the battery down Do not leave the videocassette in the VCP overnight or for long periods of time When the ignition is turned ON audio is through the headphones as LOW volume Press the control to increase volume To listen through the vehicle s speaker system press ...

Page 41: ...P and console covers Removing cassette 1 Open the console cover open the VCP cover and press the STOP button 2 Press the EJECT button Do not insert any foreign substances into the cassette compartment After removing the cassette from the VCP close the door When the engine is turned OFF the cassette is ejected from the compartment To play a video game 1 Connect the video line from your video game d...

Page 42: ...ADV key while in playback mode The playback picture becomes still 2 Press the STILL F ADV key again Each time the control is pressed the pictures are played back one frame at a time The still playback feature can also be used in REW reverse mode If still playback or frame to frame playback is engaged for five minutes or longer the VCP will automatically begin playback to protect the tape Automatic...

Page 43: ... auxiliary jack is color coded for identification purposes They are as follows YELLOW 1 video input WHITE 2 left channel audio input RED 3 right channel audio input Press the MEDIA control until AUX is illuminated in the control panel This will allow you to view the video and listen to the audio from the auxiliary input To listen to another audio source while viewing video from the auxiliary input...

Page 44: ...and audio sources are automatically switched to VCP This will override any other selections currently made Indications on the VCP The operation and status of the VCP can be checked by the indications appearing on the LED display 1 The Power indicator flashes on during POWER ON and will blink when in emergency mode 2 The HI FI indicator illuminates when a HI FI tape is loaded 3 The HP1 indicator il...

Page 45: ...e system during power on Illuminates when a videocassette is ejected from the system Flashes during emergency mode Illuminates during power on when there is not a videocassette present in the system Illuminates during power off when there is not a cassette present in the system Illuminates when the videocassette is in REW rewind mode Illuminates when the videocassette is in FF fast forward mode En...

Page 46: ...luminates when the videocassette is in REV review mode Illuminates when the videocassette is in CUE mode Flashes separately when the videocassette is in ENCORE mode Displays when the thermostat detects an extremely high or low temperature or the dew sensor is activated for high humidity Entertainment Systems 46 ...

Page 47: ...stall the VCP in your vehicle insert the VCP into the console and push lightly until the VCP clicks into place To use the AutoVision威 system in your home you will need a DC 12V power converter rated for 1 5 amps min and Patch cords with RCA style connectors These parts are available in your local electronics store or call toll free 1 877 848 6434 for assistance Auxiliary jacks for home use 1 VIDEO...

Page 48: ... are AM 530 540 1700 1710 kHz FM 87 7 87 9 107 7 107 9 MHz RADIO RECEPTION FACTORS There are three factors that can effect radio reception Distance strength The further you travel from an FM station the weaker the signal and the weaker the reception Terrain Hills mountains tall buildings power lines electric fences traffic lights and thunderstorms can interfere with your reception Station overload...

Page 49: ... sources for extended periods of time Insert more than one disc into each slot of the CD changer magazine Clean using a circular motion CD units are designed to play commercially pressed 12 cm 4 75 in audio compact discs only Due to technical incompatibility certain recordable and re recordable compact discs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a sc...

Page 50: ...vents and floor vents Distributes outside air through the windshield defroster vents Operating tips To reduce fog build up on the windshield during humid weather place the air flow selector in the position To reduce humidity build up inside the vehicle during cold or warm weather do not drive with the air flow selector in the OFF position Under normal weather conditions do not leave the air flow s...

Page 51: ...n on each control MAX A C Uses recirculated air to cool the vehicle Air flows from the instrument panel vents only A C Uses outside air to cool the vehicle Air flows from the instrument panel vents only Distributes outside air through the instrument panel vents O OFF Outside air is shut out and the fan will not operate Distributes outside air through the instrument panel vents and the floor vents ...

Page 52: ...o increase airflow to the outer instrument panel vents close the vents located in the middle of the instrument panel Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop AUXILIARY SYSTEM IF EQUIPPED Your vehicle may be equipped with auxiliary climate controls which allow you to control the airflow level in the rear of the vehicle...

Page 53: ...dlamp control is in the OFF parking lamp or autolamp position Always remember to turn on your headlamps at dusk or during inclement weather The Daytime Running Lamp DRL system does not activate with your tail lamps and generally may not provide adequate lighting during these conditions Failure to activate your headlamps under these conditions may result in a collision High beams Push the lever tow...

Page 54: ...on the interior lamps rotate the dimmer control fully counterclockwise The dome lamp will not illuminate if the control switch is in the OFF position AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician TURN SIGNAL CONTROL Push down to a...

Page 55: ...pen While the switch is in rear door bypass mode the dome lamps will light as normal when any other door is open or the headlamp control is rotated fully conterclockwise If the switch is not in the bypass position opening the rear doors will light the dome lamp as normal Front and rear courtesy reading lamps The dome portion of the lamp the center light can be turned on when the headlamp control i...

Page 56: ...mber Back up lamps 2 3156K License plate lamp 1 168 Stop tail turn side marker lamp 2 3357 K High mount brakelamp 2 912 Cargo lamp 1 211 2 Dome lamp standard 1 912 Map reading lamp 2 211 2 Roofmarker 5 194 All replacement bulbs are clear in color except where noted To replace all instrument panel lights see your dealer Replacing headlamp bulbs aerodynamic 1 Make sure headlamp switch is in the OFF ...

Page 57: ...b only by its plastic base and do not touch the glass The oil from your hand could cause the bulb to break the next time the headlamps are operated NOTE If the bulb is accidentally touched it should be cleaned with alcohol before being used To install the new bulb follow the removal procedures in reverse order Replacing headlamp bulbs low series 1 Make sure headlamp switch is in the OFF position a...

Page 58: ...p control is in the OFF position and then open the hood 2 Remove two screws and pull lamp assembly away from the vehicle 3 Rotate the bulb socket counterclockwise and remove 4 Carefully pull the bulb straight out of the socket To complete installation follow the removal procedures in reverse order Replacing roof marker bulbs 1 Remove the screw and lens from the lamp assembly 2 Carefully pull the b...

Page 59: ... from the lamp assembly by turning counterclockwise 3 Carefully pull the bulb straight out of the socket To install the new bulb follow the removal procedure in reverse order Replacing license plate lamp bulbs 1 Turn the headlamp switch to OFF and then remove the two screws and the license plate lamp assembly from the rear door 2 Remove bulb socket from lamp assembly by turning counterclockwise 3 ...

Page 60: ...ssembly 3 Carefully pull the bulb straight out of the socket and push in the new bulb To install the lamp follow the removal procedures in reverse order Replacing brake tail backup lamp bulbs Chassis or cutaway cab 1 Make sure the headlamp switch is in the OFF position 2 Remove the four screws and the lamp from the lamp assembly 3 Carefully pull the bulb straight out of the socket and push in the ...

Page 61: ...three times with washer fluid a long push and hold the wipers and washer fluid will be activated for up to ten seconds Changing the wiper blades 1 Pull the wiper arm away from the vehicle Turn the blade at an angle from the wiper arm Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm 2 Attach the new wiper to the wiper arm ...

Page 62: ... steering wheel in position Never adjust the steering wheel when the vehicle is moving OVERHEAD CONSOLE IF EQUIPPED The appearance of your vehicle s overhead console will vary according to your option package Storage compartment if equipped Press the OPEN control to open the storage compartment The door will open slightly and can be moved to full open The storage compartment may be used to secure ...

Page 63: ... GARAGE control as needed 5 Press the GARAGE control to activate the transmitter Electronic compass temperature display if equipped Outside air temperature The outside temperature display is contained in the overhead console The temperature display can be turned off and on by pressing the SELECT control on the overhead console The temperature can be displayed in Centigrade or Fahrenheit by pressin...

Page 64: ... magnetic zone you are in by referring to the zone map 2 Turn the ignition to the ON position 3 Press and hold the SELECT control until VAR appears in the display then release The display should show the current zone number 4 Press the SELECT control until the desired zone number appears The display will flash and then return to normal operation The zone is now updated Compass calibration adjustme...

Page 65: ...ted to cellular phones pagers portable email devices in vehicle communications systems telematics devices and portable two way radios A driver s first responsibility is the safe operation of the vehicle The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road Wait until it is safe to operate Mobile Communications Equipment AUXILIARY POWER POINT ...

Page 66: ...ndow POWER SIDE VIEW MIRRORS IF EQUIPPED To adjust your mirrors 1 Select to adjust the left mirror or to adjust the right mirror 2 Move the control in the direction you wish to tilt the mirror 3 Return to the center position to disable the adjust function Spotter mirror if equipped Move the mirror manually to increase side and rear visibility Driver Controls 66 ...

Page 67: ...et you can maintain a speed of 48 km h 30 mph or more without keeping your foot on the pedal Speed control does not work at speeds below 48 km h 30 mph Do not use the speed control in heavy traffic or on roads that are winding slippery or unpaved Setting speed control The controls for using your speed control are located on the steering wheel for your convenience 1 Press the ON control and release...

Page 68: ...elease it This will automatically return the vehicle to the previously set speed The RES control will not work if the vehicle speed is not faster than 48 km h 30 mph Increasing speed while using speed control There are two ways to set a higher speed Press and hold the SET ACCEL control until you get to the desired speed then release the control You can also use the SET ACCEL control to operate the...

Page 69: ...ACCEL control Turning off speed control There are two ways to turn off the speed control Depress the brake pedal or the clutch pedal if equipped This will not erase your vehicles previously set speed Press the speed control OFF control Note When you turn off the speed control or the ignition your speed control set speed memory is erased Indicator light if equipped This light comes on when either t...

Page 70: ...ns excessive speed and abrupt maneuvers in these vehicles Failure to drive cautiously could result in an increase risk of loss of vehicle control vehicle rollover personal injury and death CARGO ORGANIZER IF EQUIPPED Your vehicle comes equipped with a cargo organizer located on the floor of the cargo area To open lift the cargo organizer up to the upright position pull the front panel away from th...

Page 71: ...PPED Press U to unlock all doors and L to lock all doors Memory lock If you lock your doors with the power lock switch or the remote transmitter while the sliding door is open the door will automatically lock after it is closed Back cargo door lock if equipped The passenger side rear cargo door has a power door lock control mounted on the inside of the door When this lock is pressed all doors will...

Page 72: ...ition If there is a problem with the remote entry system make sure to take ALL remote entry transmitters with you to the dealership this will aid in troubleshooting the problem Unlocking the doors 1 Press and release to unlock the driver s door Note The interior lamps and puddle lamps if equipped will illuminate 2 Press and release again within three seconds to unlock all the doors Locking the doo...

Page 73: ...attery Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery 4 Snap the two halves back together Note Replacement of the battery will not cause the remote transmitter to become deprogrammed from your vehicle The remote transmitter should operate normally after battery replacement Replacing lost remote entry transmitters If you would like to have your r...

Page 74: ...ep 6 to program each additional remote entry transmitter 9 Turn the ignition to the OFF position after you have finished programming all of the remote entry transmitters 10 The doors will lock then unlock to confirm that the programming mode has been exited Illuminated entry The interior lamps illuminate when the remote entry system is used to unlock the door s or sound the personal alarm The illu...

Page 75: ... pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop Adjusting the front manual seat Never adjust the driver s seat or seatback when the vehicle is moving Always drive and ride with your seatback upright and the lap belt snug and low across the hips Lift handle to move seat forward or backward Seating and Safety Restraints 75 ...

Page 76: ... seat Turn the lumbar support control clockwise to increase firmness Turn the lumbar support control counterclockwise to increase softness Adjusting the front power seat if equipped The control is located on the outboard side of the seat cushion Press to raise or lower the front portion of the seat cushion Seating and Safety Restraints 76 ...

Page 77: ...trol to move the seat forward backward up or down Quick release captains chair To remove the seat 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward Seating and Safety Restraints 77 ...

Page 78: ...ts that would prevent proper seat engagement Never attempt to adjust the seat while the vehicle is in motion 1 Position the seat to the floor mount 2 Engage the four pins into the floor mount hole and push the seat toward the left side of the vehicle to fully engage 3 Pull the seat latch handle downward to lock the seat in position 4 Make sure the safety belt is not twisted then insert the seat be...

Page 79: ...l by using the snaps attached to the seat belt webbing and the trim panel REAR BENCH SEAT To remove the seats 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward 2nd row passenger side only Stow the tongue end of the detachable anchor 2nd row only Seating and Safety Restraints 79 ...

Page 80: ...rikers 3 Engage the LH RH latch rod hook ends in the front striker locking holes 4 Rotate the LH RH latch handles forward and at the same time slide the seat assembly forward to engage the strikers Continue forward movement until the seat reaches the end of its travel 5 Make sure the safety belt is not twisted then insert the seat belt tongue into detachable anchor until you hear a click and feel ...

Page 81: ...e is in a seat and using a safety belt properly In a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair 1 Use the shoulder belt on the outside shoulder only Never wear the shoulder belt ...

Page 82: ...passenger and rear seat outboard safety belts have two types of locking modes described below Vehicle sensitive mode This is the normal retractor mode which allows free shoulder belt length adjustment to your movements and locking in response to vehicle movement For example if the driver brakes suddenly or turns a corner sharply or the vehicle receives an impact of approximately 8 km h 5 mph or mo...

Page 83: ...position if equipped Children 12 years old and under should be properly restrained in the rear seat whenever possible Refer to Safety restraints for children or Safety seats for children later in this chapter How to use the automatic locking mode Buckle the combination lap and shoulder belt Grasp the shoulder portion and pull downward until the entire belt is pulled out Allow the belt to retract A...

Page 84: ...ilure to replace the Belt and Retractor assembly could increase the risk of injury in collisions Safety belt pretensioner Your vehicle is equipped with safety belt pretensioners at the driver and front passenger seating positions The safety belt pretensioner is a device which removes excess webbing from the safety belt system The safety belt pretensioner uses the same crash sensor system as the fr...

Page 85: ...lt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision Lap belts Adjusting the center lap belt The lap belt does not adjust automatically The lap belt should fit snugly and as low as possible around the hips not across the waist Insert the tongue into the correct buckle the buckle closest to the direction the tongue is coming from To lengthen the...

Page 86: ... buckled while the indicator light is illuminated and the warning chime is sounding The safety belt warning light and warning chime turn off The driver s safety belt is buckled before the ignition switch is turned to the ON position The indicator chime will remain off and the safety belt warning lamp will illuminate for 4 8 seconds BeltMinder The BeltMinder feature is a supplemental warning to the...

Page 87: ...e ignition switch is turned to the ON position The BeltMinder feature will not activate The following are reasons most often given for not wearing safety belts All statistics based on U S data Reasons given Consider Crashes are rare events 36700 c rashes occur every day The more we drive the more we are exposed to rare events even for good drivers 1 in 4 of us will be seriously injured in a crash ...

Page 88: ...MORE people Children and younger brothers sisters imitate behavior they see I have an air bag Air bags offer greater protection when used with safety belts Frontal airbags are not designed to inflate in rear and side crashes or rollovers I d rather be thrown clear People who are ejected are 40 times more likely to DIE Safety belts help prevent ejection WE CAN T PICK OUR CRASH Do not sit on top of ...

Page 89: ... NOT START THE ENGINE 2 Wait at least one minute after the safety belt warning light turns off Steps 3 5 must be completed within 60 seconds or the procedure will have to be repeated 3 Buckle then unbuckle the safety belt three times ending with the safety belt unbuckled This can be done before or during BeltMinder warning activation 4 Turn on the parklamps headlamps turn off the parklamps headlam...

Page 90: ...ct the safety belt systems periodically to make sure they work properly and are not damaged Inspect the safety belts to make sure there are no nicks tears or cuts Replace if necessary All safety belt assemblies including retractors buckles front seat belt buckle assemblies buckle support assemblies slide bar if equipped shoulder belt height adjusters if equipped shoulder belt guide on seatback if ...

Page 91: ...pper body injuries Air bags DO NOT inflate slowly there is a risk of injury from a deploying air bag All occupants of the vehicle including the driver should always properly wear their safety belts even when an air bag SRS is provided Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints Seating and Safety Restraints 91 ...

Page 92: ...or over the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury Do not attempt to service repair or modify the air bag supplemental restraint systems or its fuses See your Ford or Lincoln Mercury dealer Modifying or adding equipment to the front end of the vehicle including frame bumper front end body structure and tow hooks...

Page 93: ...e the seat all the way back How does the air bag supplemental restraint system work The air bag SRS is designed to activate when the vehicle sustains a longitudinal deceleration sufficient to cause the air bag sensors to close an electrical circuit that initiates air bag inflation The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system Rather...

Page 94: ... It is extremely important that occupants be properly restrained as far away from the air bag module as possible while maintaining vehicle control The SRS consists of driver and passenger air bag modules which include the inflators and air bags one or more impact and safing sensors a readiness light and tone a diagnostic module and the electrical wiring which connects the components The diagnostic...

Page 95: ...es including pretensioners See your local dealership or qualified technician Air bags MUST BE disposed of by qualified personnel SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children Also see Air bag supplemental restraint system SRS in this chapter for special instructions about using air bags Important child restraint preca...

Page 96: ...ng forward facing safety seats in the 2nd row and using top tether straps for added protection For more information on top tether straps see Attaching safety seats with tether straps in this section Any booster seat that places the vehicle s lap belt or shoulder belt around a shield above and ahead of the child s hips should not be used in this vehicle Do not use a forward facing safety seat or an...

Page 97: ...that the lap belt rests low across the hips and the knees bend comfortably Booster seats also make the shoulder belt fit better and more comfortably for growing children When children should use booster seats Children need to use booster seats from the time they outgrow the toddler seat until they are big enough for the vehicle seat and lap shoulder belt to fit properly Generally this is when they...

Page 98: ...der belts Those with a high back If with a backless booster seat you cannot find a seating position that adequately supports your child s head a high back booster seat would be a better choice Both can be used in any vehicle in a seating position equipped with lap shoulder belts if your child is over 40 lbs The shoulder belt should cross the chest resting snugly on the center of the shoulder The l...

Page 99: ...hind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision Never use pillows books or towels to boost a child They can slide around and increase the likelihood of injury or death in a collision SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and wei...

Page 100: ...tton to prevent accidental unbuckling For the front passenger seat place seat back in upright position Put the safety belt in the automatic locking mode Refer to Automatic locking mode passenger side front and outboard rear seating positions if equipped Ford recommends the use of a child safety seat having a top tether strap Install the child safety seat in a seating position which is capable of p...

Page 101: ...t An air bag can kill or injure a child in a child seat If you must use a forward facing child seat in the front seat move seat all the way back Children 12 and under should be properly restrained in the rear seat whenever possible 2 Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together Seating and Safety Restraints 101 ...

Page 102: ...to the direction the tongue is coming from for that seating position until you hear a snap and feel the latch engage Make sure the tongue is latched securely by pulling on it 5 To put the retractor in the automatic locking mode grasp the shoulder portion of the belt and pull downward until all of the belt is extracted 6 Allow the belt to retract The belt will click as it retracts to indicate it is...

Page 103: ...retractor is in the automatic locking mode you should not be able to pull more belt out If the retractor is not locked unbuckle the belt and repeat steps two through nine Check to make sure the child seat is properly secured before each use Attaching safety seats with tether straps Children should be placed in the rear in an appropriate child safety seat that is properly secured to the vehicle Whe...

Page 104: ... seat all the way back Front passenger seating position The tether can be attached directly to the rear of the front seat 1 Position the child safety seat on the front right hand passenger seat 2 Adjust the front right hand passenger seat full forward 3 Route the child safety seat tether strap over the back of the front right hand passenger seat as shown Seating and Safety Restraints 104 ...

Page 105: ...o the full rearward position 6 Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat 7 Tighten the child safety seat tether strap according to the manufacturer s instructions Seating and Safety Restraints 105 ...

Page 106: ...afety tether strap over the back of the left hand or right hand second row bucket seat 3 Clip the tether strap hook to the seat pedestal at the location shown 4 Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat 5 Tighten the child safety seat tether strap according to the manufacturer...

Page 107: ...nd outboard position as desired For third row or fourth row 3 Passenger bench seat place the child safety seat on the center position 2 Route the child safety tether strap over the back of 3 Passenger bench seat 3 Clip the tether strap hook to the tether bracket mounted under rear rail of seat cushion frame 4 Refer to the instructions in this section under installing child safety seats in combinat...

Page 108: ...ld safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle This type of child seat eliminates the need to use seat belts to attach the child seat For forward facing child seats the tether strap must also be attached to the proper tether anchor See Attaching safety seats with tether straps in this chapter Your vehicle may b...

Page 109: ...nts LATCH anchors represents tether strap anchors Never attach two LATCH child safety seats to the same anchor In a crash one anchor may not be strong enough to hold two child safety seat attachments and may break causing serious injury or death Seating and Safety Restraints 109 ...

Page 110: ...eat off the vehicle seat cushion when the child is seated in it Keep the tether strap just snug without lifting the front of the child seat Keeping the child seat just touching the vehicle seat gives the best protection in a severe crash Each time you use the safety seat check that the seat is properly attached to the lower anchors and tether anchor Try to tilt the child seat from side to side Als...

Page 111: ...king brake 4 ON all electrical circuits operational Warning lights illuminated Key position when driving 5 START cranks the engine Release the key as soon as the engine starts Preparing to start your vehicle Engine starting is controlled by the powertrain control system This system meets all Canadian Interference Causing Equipment standard requirements regulating the impulse electrical field stren...

Page 112: ...s inside your vehicle have your dealer inspect your vehicle immediately Do not drive if you smell exhaust fumes Important safety precautions When the engine starts the idle RPM runs faster to warm the engine If the engine idle speed does not slow down automatically have the vehicle checked Before starting the vehicle 1 Make sure all occupants buckle their safety belts For more information on safet...

Page 113: ...N without turning the key to 5 START 2 Turn the key to 5 START then release the key as soon as the engine starts Excessive cranking could damage the starter Note If the engine does not start within five seconds on the first try turn the key to 3 OFF wait 10 seconds and try again If the engine still fails to start press the accelerator to the floor and try again this will allow the engine to crank ...

Page 114: ...or adjust the heating or air conditioning to bring in fresh air BRAKES Occasional brake noise is normal If a metal to metal continuous grinding or continuous squeal sound is present the brake linings may be worn out and should be inspected by a qualified service technician If the vehicle has continuous vibration or shudder in the steering wheel while braking the vehicle should be inspected by a qu...

Page 115: ...ance Parking brake To set the parking brake 1 press the parking brake pedal down until the pedal stops The BRAKE warning lamp will illuminate and will remain illuminated until the parking brake is released To release pull the lever 2 Always set the parking brake fully and make sure that the gearshift is securely latched in P Park STEERING To prevent damage to the power steering system Never hold t...

Page 116: ...of vehicles In a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Your vehicle has larger tires and increased ground clearance giving the vehicle a higher center of gravity than a passenger car Vehicles with a higher center of gravity such as utility and four wheel drive vehicles handle differently than vehicles with a lower center of gravit...

Page 117: ... These drivers will gain valuable experience handling the van This experience will help make each trip safer The van should be operated at a safe speed which in some conditions may be less than the posted speed limit Further all occupants should be properly restrained Most people killed in rollover crashes in 15 passenger vans were unbelted Occupants can dramatically reduce their risk of being kil...

Page 118: ...l you verify that the brakelamps are working Always set the parking brake fully and make sure the gearshift is latched in P Park Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle If the parking brake is fully released but the brake warning lamp remains illuminated the brakes may not be working properly See your dealer or a qualified service technician Unders...

Page 119: ...position for the best fuel economy Transmission operates in gears one through four Overdrive can be deactivated by pressing the transmission control switch on the end of the gearshift lever This will illuminate the O D OFF lamp and activate Drive Drive not shown Drive is activated when the transmission control switch is pressed This position allows for all forward gears except overdrive O D OFF la...

Page 120: ...rategy The adaptive learning strategy is maintained by power from the battery When the battery is disconnected or a new battery is installed the transmission must relearn its adaptive strategy Optimal shifting will resume within a few hundred kilometers miles of operation If the shift quality does not improve within a few hundred kilometers miles of operation or if the downshifts and other throttl...

Page 121: ...d or snow it may be rocked out by shifting from forward and reverse gears stopping between shifts in a steady pattern Press lightly on the accelerator in each gear Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur Do not rock the vehicle for more than a minute or damage to the transmission and tires may occur or the engine may over...

Page 122: ...r center of gravity Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low slung sports cars are designed to perform satisfactorily under off road conditions Avoid sharp turns excessive speed and abrupt maneuvers in these vehicles Failure to drive cautiously could result in an increased risk of loss of vehicle control vehicle roll...

Page 123: ...ght for trailer towing and the weight of the driver from the GCWR for the towing vehicle Maximum Trailer Weight Maximum weight of a trailer the loaded vehicle including occupants and cargo is permitted to tow It is determined by subtracting the weight of the loaded trailer towing vehicle from the GCWR for the towing vehicle Trailer Weight Range Specified range of trailer weight from zero to the ma...

Page 124: ... and placement of the load hauling cargo and people may raise the center of gravity of the vehicle Calculating the load your vehicle can carry tow 1 Use the appropriate maximum GCWR chart in the Trailer Towing section in this chapter for your type of engine and rear axle ratio 2 Weigh your vehicle without cargo To obtain correct weights take your vehicle to a shipping company or an inspection stat...

Page 125: ...3084 6800 5 52 60 E 150 Regular Van Crew 6700 GVWR 4 2L 3 55 4536 10000 2178 4800 5 52 60 4 6L 3 55 5216 11500 2812 6200 5 52 60 5 4L 3 55 5443 12000 2994 6600 5 52 60 E 150 Regular Van Conversion 7000 GVWR 4 2L 3 55 4536 10000 2178 4800 5 52 60 4 6L 3 55 5216 11500 2858 6300 5 52 60 5 4L 3 55 5443 12000 3039 6700 5 52 60 E 150 Regular Van 7 and 8 passenger 7000 GVWR 4 2L 3 55 4536 10000 2132 4700...

Page 126: ...402 7500 5 52 60 E 250 Regular Van 8600 GVWR 4 2L 4 10 4990 11000 2540 5600 5 52 60 5 4L 3 73 5897 13000 3402 7500 5 52 60 E 250 Regular Van Crew 8600 GVWR 4 2L 4 10 4990 11000 2449 5400 5 52 60 5 4L 3 73 5897 13000 3311 7300 5 52 60 E 250 Extended Van 7300 GVWR 4 2L 3 73 4763 10500 2268 5000 5 52 60 E 250 Extended Van Conversion 7500 GVWR 5 4L 3 73 5897 13000 3266 7200 5 52 60 E 250 Extended Van ...

Page 127: ... Regular Van 9500 GVWR 5 4L 3 55 5443 12000 2858 6300 5 52 60 5 4L 4 10 5897 13000 3311 7300 5 52 60 6 8L 3 73 6804 15000 4173 9200 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Regular Van Crew 9500 GVWR 5 4L 3 55 5443 12000 2767 6100 5 52 60 5 4L 4 10 5897 13000 3221 7100 5 52 60 6 8L 3 73 6804 15000 4082 9000 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Extended Van 9400 GVWR 5...

Page 128: ...0 5 52 60 5 4L 4 10 5897 13000 3130 6900 5 52 60 6 8L 3 73 6804 15000 3992 8800 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Regular Wagon 8 passenger 8600 GVWR 5 4L 3 73 4 10 5897 13000 3175 7000 5 52 60 6 8L 3 73 6804 15000 3992 8800 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Regular Wagon 12 passenger 8600 GVWR 5 4L 3 73 4 10 5897 13000 3130 6900 5 52 60 E 350 Regular Wagon ...

Page 129: ...00 5 52 60 6 8L 3 73 6804 15000 3901 8600 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Extended Wagon 15 passenger 9100 GVWR 5 4L 3 55 5443 12000 2540 5600 5 52 60 5 4L 4 10 5897 13000 2994 6600 5 52 60 E 350 Extended Wagon 15 passenger 9300 GVWR 6 8L 3 73 6804 15000 3856 8500 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Cutaway 138 wheelbase single rear wheel 9600 GVWR 5 4L 4 10...

Page 130: ...dual rear wheel 11500 GVWR 5 4L 4 10 5897 13000 3538 7800 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Cutaway 176 wheelbase dual rear wheel 11500 GVWR 5 4L 4 10 4 56 5897 13000 3538 7800 5 52 60 6 8L 4 10 4 56 8391 18500 4536 10000 5 52 60 E 350 Cutaway 138 wheelbase dual rear wheel 10000 GVWR 5 4L 4 10 5897 13000 3583 7900 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Chassis Ca...

Page 131: ... 350 Chassis Cab 176 wheelbase dual rear wheel 11500 GVWR 5 4L 4 10 4 56 5897 13000 3538 7800 5 52 60 6 8L 4 10 4 56 8391 18500 4536 10000 5 52 60 E 250 Stripped Chassis Single rear wheel 8600 GVWR 4 2L 4 09 4990 11000 3311 7300 5 52 60 E 350 Stripped Chassis 138 wheelbase 9600 GVWR 5 4L 3 55 4 10 5897 13000 3992 8800 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Stripped Chassis 158 wheel...

Page 132: ...5897 13000 3856 8500 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Chassis Cab 158 wheelbase 11000 GVWR 5 4L 4 10 5897 13000 3856 8500 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Stripped Chassis 176 wheelbase 10000 GVWR 5 4L 4 10 5897 13000 3810 8400 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 450 Cutaway and Chassis Cab all wheelbases all GVWRs 6 8L 4 10 4 56 9072 20000 4...

Page 133: ...e as equipped follow the section Calculating the load your vehicle can tow carry earlier in this chapter Your vehicle s load capacity is designated by weight not by volume so you cannot necessarily use all available space when loading a vehicle Distribute the load so that only 10 to 15 of the total is on the tongue Tie down the load so that it does not shift and change the weight on the hitch Towi...

Page 134: ...r surge type trailer brakes are safe if installed properly and adjusted to the manufacturer s specifications The trailer brakes must meet local and Federal regulations Do not connect a trailer s hydraulic brake system directly to your vehicle s brake system Your vehicle may not have enough braking power and your chances of having a collision greatly increase The braking system of the tow vehicle i...

Page 135: ...s your vehicle will require more frequent service intervals Refer to your scheduled maintenance guide for more information Trailer towing tips Practice turning stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination When turning make wider turns so the trailer wheels will clear curbs and other obstacles Allow more distance for stopping with a trailer at...

Page 136: ... Rear axle lubricant quantities are not to be checked or changed unless a leak is suspected or repair required RECREATIONAL TOWING ALL WHEELS ON THE GROUND An example of recreational towing would be towing your vehicle on a trip behind a motorhome Follow these guidelines if you have the need for recreational towing your vehicle with all four wheels on the ground These guidelines are designed to en...

Page 137: ... dealership one tow per disablement Even non warranty related tows like accidents or getting stuck in the mud or snow are covered some exclusions apply such as impound towing or repossession Canadian customers refer to your Owner Information Guide for information on coverage period exact fuel amounts towing of your disabled vehicle emergency travel expense reimbursement travel planning benefits US...

Page 138: ...ontacting your Ford or Lincoln Mercury dealer Similarly in Canada for uninterrupted Roadside Assistance coverage you may purchase extended coverage prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582 or visit our website at www ford ca HAZARD FLASHER The hazard flasher is located on the steering column just behind the steering whee...

Page 139: ... to the engine when your vehicle has had a substantial jolt After an accident if the engine cranks but does not start this switch may have been activated Except for commmercial stripped chassis vehicles this switch is located in the passenger s footwell by the kick panel Roadside Emergencies 139 ...

Page 140: ...seconds and return the key to OFF 6 Make another check of leaks FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Blown fuses are identified by a broken wire within the fuse Check the appropriate fuses before replacing any electrical components Note Always replace a fuse with one that has the specified amperage rating Using a fuse with a higher am...

Page 141: ...A Yellow Yellow Yellow Blue Blue 25A Natural Natural 30A Green Green Green Pink Pink 40A Orange Green Green 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal Remove the panel cover to access the fuses To remove a fuse use the fuse puller tool provided on the fuse ...

Page 142: ...tch Diesel only 3 15A Main light switch RKE module Radio Instrument illumination VCP and video screens Overhead console 4 15A Power locks w RKE Illuminated entry Warning chime Modified vehicle Main light switch Courtesy lamps 5 20A RKE module Power lock switches Memory lock Power locks with RKE 1 2 3 4 5 7 6 8 9 10 11 42 43 44 13 12 14 15 16 17 19 18 20 21 22 23 25 24 26 27 28 29 31 30 32 33 34 35...

Page 143: ...flash to pass 11 15A Brake pressure switch Multi function switch hazards Brake lamp switch Brake lamps 12 15A Transmission Range TR sensor Backup lamps Auxiliary battery relay 13 15A Blend door actuator A C heater Function selector switch 14 5A Instrument cluster air bag and charge indicator 15 5A Trailer battery charge relay 16 30A Power seats 17 Not used 18 Not used 19 10A Air bag diagnostic mon...

Page 144: ...stic monitor 39 20A Power point 1 40 30A Modified vehicle 41 30A Modified vehicle 42 Not used 43 20A C B Power windows 44 Not used Either Fuse 21 or Circuit breaker 43 will be present for power windows Power distribution box The power distribution box is located in the engine compartment The power distribution box contains high current fuses that protect your vehicle s main electrical systems from...

Page 145: ... used 3 Not used 4 10A Powertrain Control Module PCM Keep Alive Memory Instrument cluster Voltmeter 5 10A Right trailer turn signal 6 10A Left trailer turn signal 7 20A Clearance lamps 8 60A I P fuses 4 5 10 11 16 22 23 28 32 38 9 30A PCM power relay Engine compartment fuse 4 10 60A Auxiliary battery relay Engine compartment fuses 14 22 A B 3 2 1 4 6 5 7 15 14 13 12 11 10 9 8 23 22 21 20 19 18 17 ...

Page 146: ... 37 39 40 41 19 60A 4WABS module 20 20A Electric brake controller 21 50A Modified vehicle power 22 40A Trailer battery charge relay Modified vehicles 23 60A Ignition switch Fuse panel 24 30A Natural gas tank valves NGV only 25 20A NGV module NGV only 26 10A A C clutch 4 2L only 27 15A DRL module Horn relay 28 PCM diode 29 Not used A Marker lamps relay B Stop lamp relay C Trailer backup lamps relay...

Page 147: ...de of the road The use of tire sealants is not recommended and may compromise the integrity of your tires The use of tire sealants may also affect your tire pressure monitoring system if equipped Spare tire information The spare tire for your vehicle is stowed under the rear of your vehicle except cutaway and stripped chassis models To remove the spare tire 1 Open the rear doors and remove the thu...

Page 148: ...er with the spare removed turn the jack handle clockwise until all slack is removed Tire change procedure Preparing to change the tire To prevent the vehicle from moving when you change a tire be sure the parking brake is set then block in both directions the wheel that is diagonally opposite other side and end of the vehicle to the tire being changed 1 Park on a level surface 2 Activate the warni...

Page 149: ...is lifted even if the parking brake is applied Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted If the vehicle slips off the jack you or someone else could be seriously injured 6 Remove the spare tire and jack from the storage location non chassis cab vehicles jack is located in the rear right hand side of the cargo area Roadside Emergenci...

Page 150: ...ut wrench about one half turn counterclockwise Do not remove the wheel lug nuts until you raise the tire off the ground Replacing the tire 1 Assemble the jack handle sections together and lock into the jack Use the jack handle to slide the jack under the vehicle To lessen the risk of personal injury do not put any part of your body under the vehicle while changing a tire Do not start the engine wh...

Page 151: ... Never use the front or rear differential as a jacking point Rear axle jacking points All models except E 450 and E 550 Rear axle jacking points E 450 and E 550 Roadside Emergencies 151 ...

Page 152: ...the springs Do not place the jack under or on the steering linkage Slide the notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle Make sure the valve is closed by turning it clockwise Insert the jack handle into the pump linkage Use an up and down motion with the jack handle to raise the wheel completely off the ground If your vehicle has sin...

Page 153: ... while the vehicle is being driven 6 Install any wheel covers ornaments or hub caps Make sure they are screwed or snapped in place 7 Stow the jack handle and lug wrench 8 Unblock the wheels On vehicles equipped with single rear wheels retighten the lug nuts to the specified torque at 800 km 500 miles of operation after any wheel change or any time the lug nuts are loosened On vehicles equipped wit...

Page 154: ...he retainer through the wheel center Pull on the cable to align the components at the end of the cable 3 Turn the jack handle clockwise until the tire is raised to its stowed position underneath the vehicle The effort to turn the jack handle increases significantly and the spare tire carrier ratchets or slips when the tire is raised to the maximum tightness Tighten to the best of your ability to t...

Page 155: ...ry is disconnected or a new battery is installed the transmission must relearn its shift strategy As a result the transmission may have firm and or soft shifts This operation is considered normal and will not affect function or durability of the transmission Over time the adaptive learning process will fully update transmission operation 1 Use only a 12 volt supply to start your vehicle 2 Do not d...

Page 156: ... to the positive terminal of the discharged battery Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Connect the other end of the positive cable to the positive terminal of the assisting battery Roadside Emergencies 156 ...

Page 157: ...the second cable to the negative terminal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan blades belts moving parts of both engines or any fuel delivery system parts Jump starting 1 Start the engine of the booster vehicle and run the engine at moderately increased speed 2 Start the engine of the disabled ve...

Page 158: ...hey were connected 1 Remove the jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connection of the booster vehicle s battery Roadside Emergencies 158 ...

Page 159: ...tery 4 Remove the jumper cable from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idle conditions Roadside Emergencies 159 ...

Page 160: ...w with a slingbelt Ford Motor Company has not approved a slingbelt towing procedure If your vehicle is equipped with an air dam and must be towed from the front it is recommended that your vehicle be towed by wheel lift or flatbed equipment to prevent damage to the air dam If the vehicle is towed by other means or incorrectly vehicle damage may occur Roadside Emergencies 160 ...

Page 161: ...s or are unsatisfied with the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the Sales Manager or Service Manager at the dealership 3 If the inquiry or concern cannot be resolved at the dealership level please contact the Ford Customer Relationship Cente...

Page 162: ... 1 800 521 4140 TDD for the hearing impaired 1 800 232 5952 www ford com In Canada Customer Relationship Centre Ford Motor Company of Canada Limited P O Box 2000 Oakville Ontario L6J 5E4 1 800 565 3673 FORD www ford ca In order to help you service your Ford or Lincoln Mercury vehicle please have the following information available when contacting a Customer Relationship Center Your telephone numbe...

Page 163: ...he following Benefits during the warranty period depending on the plan you purchase such as reimbursement for rentals coverage for certain maintenance and wear items Protection against covered repair costs after your Bumper to Bumper Warranty expires You may purchase Ford ESP from any participating Ford and Lincoln Mercury and Ford of Canada dealer There are several plans available in various time...

Page 164: ...Ford dealership sales disputes between customer and dealer except those associated with warranty repairs or concerns with the vehicle s performance as designed a request for reimbursement of consequential expenses unless a service or product concern is being reviewed items not covered by the New Vehicle Limited Warranty including maintenance and wear items alleged personal injury property damage c...

Page 165: ... your application The toll free phone number of the DSB s independent administrator Your dealership and a Ford Motor Company representative will then be asked to submit statements To properly review your case the Board needs the following information Legible copies of all documents and maintenance or repair orders relevant to the case The year make model and Vehicle Identification Number VIN liste...

Page 166: ... mails you a decision letter and a form on which to accept or reject the Board s decision The decisions of the Board are binding on Ford and in some cases on the dealer but not on consumers who are free to pursue other remedies available to them under state or federal law To request a DSB Brochure Application For a brochure application speak to your dealer or write call to the Board at the followi...

Page 167: ...ANCE OUTSIDE THE U S AND CANADA Before exporting your vehicle to a foreign country contact the appropriate foreign embassy or consulate These officials can inform you of local vehicle registration regulations and where to find unleaded fuel If you cannot find unleaded fuel or can only get fuel with an anti knock index lower than is recommended for your vehicle contact a district or owner relations...

Page 168: ...elminc com Items in this catalog may be purchased by credit card check or money order Obtaining a French owner s guide French Owner s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada Limited Service Publications P O Box 1580 Station B Mississauga Ontario L4Y 4G3 IN CALIFORNIA U S ONLY California Civil Code Section 1793 2 d requires that if a manufacturer or its...

Page 169: ...he repair of the nonconformity at the following address Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE B Dearborn MI 48126 REPORTING SAFETY DEFECTS U S ONLY If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Ford Motor Com...

Page 170: ...ine diesel fuel bird droppings and insect deposits because they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellents can damage any painted surface if these substances come in contact with your vehicle wash off as soon as possible If your vehicle is equipped with running board...

Page 171: ...wheel rims or covers Some automatic car washes may cause damage to the finish on your wheel rims or covers Chemical strength cleaners or cleaning chemicals in combination with brush agitation to remove brake dust and dirt could wear away the clearcoat finish over time Do not use hydrofluoric acid based or high caustic based wheel cleaners steel wool fuels or strong household detergent To remove ta...

Page 172: ...7A 19520 AA WINDOWS AND WIPER BLADES The windshield rear window and wiper blades should be cleaned regularly If the wiper does not wipe properly substances on the windshield rear window or the wiper blades may be the cause These may include hot wax treatments used by commercial car washes tree sap or other organic contamination To clean these items please follow these tips The windshield or rear w...

Page 173: ...ect repellent and suntan lotion in order to avoid possible damage to the painted surfaces INTERIOR TRIM Clean the interior trim areas with a damp cloth then dry by wiping with a dry soft clean cloth Do not use household or glass cleaners as these may damage the finish INTERIOR For fabric carpets cloth seats and safety belts Remove dust and loose dirt with a vacuum cleaner Remove light stains and s...

Page 174: ...Mercury dealer has many quality products available to clean your vehicle and protect its finishes These quality products have been specifically engineered to fulfill your automotive needs they are custom designed to complement the style and appearance of your vehicle Each product is made from high quality materials that meet or exceed rigid specifications For best results use the following product...

Page 175: ...ite Glass Cleaner Canada only CXC 100 Motorcraft Spot and Stain Remover ZC 14 Motorcraft Detail Wash ZC 3 A Motorcraft Tire Detailer ZC 28 Motorcraft Triple Clean ZC 13 Motorcraft Ultra Clear Spray Glass Cleaner not available in Canada ZC 23 Motorcraft Engine Shampoo and Degreaser ZC 20 May be sold with the Motorcraft name Cleaning 175 ...

Page 176: ... built to provide the best performance in your vehicle PRECAUTIONS WHEN SERVICING YOUR VEHICLE Do not work on a hot engine Make sure that nothing gets caught in moving parts Do not work on a vehicle with the engine running in an enclosed space unless you are sure you have enough ventilation Keep all open flames and other lit material away from the battery and all fuel related parts Working with th...

Page 177: ...e the auxiliary latch that is located in the center top of the grill 3 Lift the hood and secure it with the prop rod IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 7 3 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for diesel engine component locations HOOD Maintenance and Specifications 177 ...

Page 178: ...level is low In very cold weather do not fill the reservoir completely Only use a washer fluid that meets Ford specification WSB M8B16 A2 Refer to Lubricant specifications in this chapter State or local regulations on volatile organic compounds may restrict the use of methanol a common windshield washer antifreeze additive Washer fluids containing non methanol antifreeze agents should be used only...

Page 179: ...engine oil Refer to the scheduled maintenance guide for the appropriate intervals for checking the engine oil 1 Make sure the vehicle is on level ground 2 Turn the engine off and wait a few minutes for the oil to drain into the oil pan 3 Set the parking brake and ensure the gearshift is securely latched in P Park 4 Open the hood Protect yourself from engine heat 5 Locate and carefully remove the e...

Page 180: ...d only certified engine oil of the recommended viscosity Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening 3 Recheck the engine oil level Make sure the oil level is not above the MAX mark on the engine oil level indicator dipstick 4 Install the indicator and ensure it is fully seated 5 Fully install the engine oil filler cap by turning the filler cap clockwi...

Page 181: ...reatments They are unnecessary and could under certain conditions lead to engine damage which is not covered by your warranty Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance guide Ford production and aftermarket Motorcraft oil filters are designed for added engine protection and long life If a replacement oil filter is used that does not ...

Page 182: ...make sure it is reinstalled after the battery has been cleaned or replaced For longer trouble free operation keep the top of the battery clean and dry Also make certain the battery cables are always tightly fastened to the battery terminals If you see any corrosion on the battery or terminals remove the cables from the terminals and clean with a wire brush You can neutralize the acid with a soluti...

Page 183: ...e is electronically controlled by a computer some control conditions are maintained by power from the battery When the battery is disconnected or a new battery is installed the engine must relearn its idle and fuel trim strategy for optimum driveability and performance To begin this process 1 With the vehicle at a complete stop set the parking brake 2 Put the gearshift in P Park turn off all acces...

Page 184: ...in a responsible manner Follow your local authorized standards for disposal Call your local authorized recycling center to find out more about recycling automotive batteries Disconnecting dual batteries if equipped The primary battery is located under the hood The auxiliary battery is located on the passenger side frame rail L E A D R E T U R N RECYCLE Maintenance and Specifications 184 ...

Page 185: ...round cable 2 Disconnect the auxiliary battery frame ground Remove the ground bolt Pull the cable away from the frame and make sure that the cable does not contact the frame Connect 1 Reconnect the auxiliary battery frame ground Maintenance and Specifications 185 ...

Page 186: ...e cable remains energized after disconnection Make sure the tool does not contact any ground surface 1 Disconnect the secondary positive cable from the primary battery terminal 2 Wrap the secondary positive cable with a non conductive material to insulate Maintenance and Specifications 186 ...

Page 187: ...ground surface 1 Reconnect the primary battery positive cable 2 Reconnect the primary battery ground cable 3 Unwrap the secondary positive cable and reconnect to the primary battery terminal ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the scheduled maintenance guide The coolant Maintenance and Specificati...

Page 188: ... filled with a 50 50 engine coolant and water concentration If the concentration of coolant falls below 40 or above 60 the engine parts could become damaged or not work properly A 50 50 mixture of coolant and water provides the following Freeze protection down to 36 C 34 F Boiling protection up to 129 C 265 F Protection against rust and other forms of corrosion Enables calibrated gauges to work pr...

Page 189: ...lant on hot engine parts Do not put engine coolant in the windshield washer fluid container If sprayed on the windshield engine coolant could make it difficult to see through the windshield The cooling system in your vehicle is filled with either green colored Motorcraft Premium Engine Coolant meeting Ford specification ESE M97B44 A or yellow colored Motorcraft Premium Gold Engine Coolant meeting ...

Page 190: ...process see Use of Recycled engine coolant section For vehicles with overflow coolant systems with a non pressurized cap on the coolant recovery system add coolant to the coolant recovery reservoir when the engine is cool Add the proper mixture of coolant and water to the cold full level For all other vehicles which have a coolant degas system with a pressurized cap or if it is necessary to remove...

Page 191: ... have your dealer check the engine cooling system Your cooling system may have a leak Operating an engine with a low level of coolant can result in engine overheating and possible engine damage Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolant produced by Ford approved processes in vehicles originally equipped with Motorcraft Premium Engine Coolant green co...

Page 192: ...ncentrations below 40 will decrease the corrosion protection characteristics of the engine coolant and may cause engine damage Decreased engine coolant concentrations below 40 will decrease the freeze protection characteristics of the engine coolant and may cause engine damage Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle will provide adequate prot...

Page 193: ...e engine temperature cools the engine can be re started Take your vehicle to a service facility as soon as possible to minimize engine damage When fail safe mode is activated You have limited engine power when in the fail safe mode so drive the vehicle with caution The vehicle will not be able to maintain high speed operation and the engine will run rough Remember that the engine is capable of com...

Page 194: ...xcessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision which may result in possible personal injury Automotive fuels can cause serious injury or death if misused or mishandled Gasoline may contain benzene which is a cancer causing agent Observe the following guidelines when handling automotive fuel Extinguish all smoking materials ...

Page 195: ...or skin contact could cause an adverse reaction In sensitive individuals serious personal injury or sickness may result If fuel is splashed on the skin promptly wash skin thoroughly with soap and water Consult a physician immediately if you experience an adverse reaction When refueling always shut the engine off and never allow sparks or open flames near the filler neck Never smoke while refueling...

Page 196: ...k or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used The fuel system may be under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound wait until it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you or others If you do not use the proper fuel filler cap excessive pressure or vacuum in the fu...

Page 197: ...to become more pronounced If the problems persist see your dealer or a qualified service technician It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating Aftermarket products could cause damage to the fuel system Repairs to correct the effects of using an aftermarket product in your fuel may not be cov...

Page 198: ...actual fuel economy is you the driver You must gather information as accurately and consistently as possible Fuel expense frequency of fill ups or fuel gauge readings are NOT accurate as a measure of fuel economy We do not recommend taking fuel economy measurements during the first 1 600 km 1 000 miles of driving engine break in period You will get a more accurate measurement after 3 000 km 5 000 ...

Page 199: ...letely and record the initial odometer reading in kilometers or miles 2 Each time you fill the tank record the amount of fuel added in liters or gallons 3 After at least three to five tank fill ups fill the fuel tank and record the current odometer reading 4 Subtract your initial odometer reading from the current odometer reading 5 Follow one of the simple calculations in order to determine fuel e...

Page 200: ...ifting of this type could result in reduced fuel economy Warming up a vehicle on cold mornings is not required and may reduce fuel economy Resting your foot on the brake pedal while driving may reduce fuel economy Combine errands and minimize stop and go driving Maintenance Keep tires properly inflated and use only recommended size Operating a vehicle with the wheels out of alignment will reduce f...

Page 201: ... sticker These numbers represent the Range of L 100 km MPG expected on the vehicle under optimum conditions Your fuel economy may vary depending upon the method of operation and conditions EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards To make sur...

Page 202: ...n Decal located on or near the engine This decal identifies engine displacement and gives some tune up specifications Please consult your Warranty Guide for complete emission warranty information Readiness for Inspection Maintenance I M testing In some localities it may be a legal requirement to pass an I M test of the on board diagnostics system If your Check Engine Service Engine Soon light is o...

Page 203: ...0 80 F 7 25 C 1 Check the fluid level on the dipstick It should be between the arrows in the FULL COLD range Do not add fluid if the level is within this range 2 If the fluid level is low start the engine 3 While the engine idles turn the steering wheel left and right several times 4 Turn the engine off For E 450 and E 550 vehicles with the Hydro Boost Brake System do not press the brake pedal aft...

Page 204: ...UID Checking automatic transmission fluid if equipped Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes Your transmission does not consume fluid However the fluid level should be checked if the transmission is not working properly i e if the transmission slips or shifts slowly or if you notice some sign of fluid leakage Automatic transmission fluid expa...

Page 205: ...ecked at normal operating temperature 66 C 77 C 150 F 170 F on a level surface The normal operating temperature can be reached after approximately 30 km 20 miles of driving You can check the fluid without driving if the ambient temperature is above 10 C 50 F However if fluid is added at this time an overfill condition could result when the vehicle reaches normal operating temperature The transmiss...

Page 206: ...rns and or possible damage Do not use supplemental transmission fluid additives treatments or cleaning agents The use of these materials may affect transmission operation and result in damage to internal transmission components AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element When changing the air filter element use o...

Page 207: ...d maximum section width For example Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set Tire Quality Grades apply to new pneumatic tires for use on passenger cars They do not apply to deep tread winter type snow tires space saver or temporary use spare tires tires with nominal rim diameters of 10 ...

Page 208: ...ation cornering hydroplaning or peak traction characteristics Temperature A B C The temperature grades are A the highest B and C representing the tire s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel Sustained high temperature can cause the material of the tire to degenerate and reduce tire ...

Page 209: ...inistration OSHA regulations For example during any procedure involving tire inflation the technician or individual must utilize a remote inflation device and insure that all persons are clear of the trajectory area WARNING An inflated tire and rim can be very dangerous if improperly used serviced or maintained To reduce the risk of serious injury never attempt to re inflate a tire which has been ...

Page 210: ...ted in the scheduled maintenance guide If you notice that the tires wear unevenly have them checked The following procedure applies to vehicles equipped with single rear wheels if your vehicle is equipped with dual rear wheels it is recommended that only the front wheels be rotated side to side Four tire rotation Five tire rotation Maintenance and Specifications 210 ...

Page 211: ...onal injury Make sure that all replacement tires are of the same size type speed rating load carrying capacity and tread design e g All Terrain Touring etc as originally offered by Ford Do not replace your tires with high performance tires or larger size tires Failure to follow these precautions may adversely affect the handling of the vehicle and increase the risk of loss of vehicle control vehic...

Page 212: ...The suspension insulation and bumpers will help prevent vehicle damage Do not remove these components from your vehicle when using snow tires and chains MOTORCRAFT PART NUMBERS Component1 4 2L V6 engine 4 6L V8 engine 5 4L V8 engine 6 8L V10 engine Air filter element FA 1634 FA 1634 FA 1634 FA 1634 Battery standard BXT 65 750 BXT 65 750 BXT 65 750 BXT 65 750 Battery auxiliary BH 65DC BH 65DC BH 65...

Page 213: ...fix Cylinders No 5 6 7 and 8 have a P suffix If a spark plug needs to be replaced use only spark plugs with the service part number suffix letter as shown on the engine decal REFILL CAPACITIES Fluid Ford Part Name Application Capacity Brake fluid Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid All Fill to line on reservoir Engine oil gasoline engine includes filter change Motorcraft SA...

Page 214: ... 0 quarts 1 row 22 6L 23 8 quarts 8 4 6L V8 engine with aux rear heat 25 7L 27 2 quarts 1 row 24 6L 26 0 quarts 8 5 4L V8 engine 27 4L 29 0 quarts 1 row 26 3L 27 8 quarts 8 5 4L V8 engine with aux rear heat 29 4L 31 0 quarts 1 row 28 3L 29 8 quarts 8 6 8L V10 engine 29 0L 30 6 quarts 1 row 27 9L 29 4 quarts 8 6 8L V10 engine with aux rear heat 31 0L 32 8 quarts 1 row 29 9L 31 6 quarts 8 Engine coo...

Page 215: ...0W 90 Premium rear axle lubricant Dana 10 5 inch M70 2U 3 1L 6 6 pints 3 Dana 10 5 inch M70 1HD 3 5L 7 5 pints 3 Dana 135 E 550 only 11 6L 24 5 pints 3 Fuel tank N A All regular and extended length vans and wagons 132 4L 35 0 gallons 138 inch wheelbase except E Super Duty 140 0L 37 0 gallons 158 inch wheelbase except E Super Duty 140 0L 37 0 gallons 5 176 inch wheelbase except E Super Duty 140 0L ...

Page 216: ...4 inch to 9 16 inch below bottom of fill hole Add 118 ml 4 oz of Additive Friction Modifier XL 3 or equivalent meeting Ford specification EST M2C118 A for complete refill of 8 8 inch and 9 75 inch Traction Lok axles 3 Fill Dana rear axles to 6 mm to 19 mm 1 4 inch to 3 4 inch below bottom of fill hole 4 Visteon Traction Lok axles require 118 ml 4 oz of Additive Friction Modifier XL 3 or equivalent...

Page 217: ...ooling system actual refill capacities will vary based on vehicle application and transmission fluid cooling system i e coolers size cooling lines auxiliary cooler capacities The amount of transmission fluid and fluid level should be set by the indication on the dipstick s normal operating range 8 If your vehicle is equipped with a single row radiator there will be a label on the top side of the r...

Page 218: ...Motorcraft Penetrating and Lock Lubricant Motorcraft XL 1 none Power steering fluid Motorcraft MERCON威 ATF XT 2 QDX MERCON威 Automatic transmission 4R100 1 Motorcraft MERCON威 ATF XT 2 QDX MERCON威 Automatic tranmission 4R70W 1 Motorcraft MERCON威V ATF XT 5 QM MERCON威V Disc brake caliper rails Motorcraft Silicone Brake Caliper Grease and Dielectric Compound XG 4 ESE M1C171 A Parking brake assembly E 4...

Page 219: ...ERCON威 V These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid However these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid MERCON威 and MERCON威 V type fluids are not interchangeable DO NOT mix MERCON威 and MERCON威 V Use of a transmission fluid that indicates dual usage MERCON威 and MERCON威 V in an aut...

Page 220: ...tion system EDIS Coil on plug Coil on plug Coil on plug Compression ratio 9 3 1 9 4 1 9 0 1 9 0 1 Refer to the 7 3 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for diesel engine information VEHICLE DIMENSIONS Van wagon models E 150 E 250 E 350 1 Overall height 2050 mm 80 7 in 2118 mm 83 4 in 2136 mm 84 1 in 2 Track front rear 1763 mm 69 4 in 1 702 mm 67 0 in 3 Overall ...

Page 221: ...3 2 1 4 5 Maintenance and Specifications 221 ...

Page 222: ...h Refer to Body Builder for specifications 4 Wheelbase 3 149 6 mm 124 in 3 505 mm 138 in 4 013 mm 158 in 4 470 mm 176 in 4 013 mm 158 in 4 470 mm 176 in 4 051 mm 159 5 in 4 508 mm 177 5 in 4 864 mm 191 5 in 5 321 mm 209 5 in 5 930 mm 233 5 in 5 Overall length Refer to Body Builder for specifications VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is att...

Page 223: ...struction pattern will appear Certification label for incomplete vehicles On completed derivations of incomplete vehicles the certification label is affixed at a location determined by a subsequent stage manufacturer of the completed vehicle In these cases the completed vehicle is manufactured in two or more stages by two or more separate manufacturers Maintenance and Specifications 223 ...

Page 224: ...ive in factory supplied materials or workmanship during the warranty period as well as any component damaged by the defective accessory The accessory will be warranted for whichever provides you the greatest benefit 12 months or 20 000 km 12 000 miles whichever occurs first or the remainder of your new vehicle limited warranty This means that genuine Ford accessories purchased along with your new ...

Page 225: ...latinum elliptical Speed control Tailgate table TracRac Trailer hitch Class III Trailer hitch bars and balls Trailer hitch wiring adaptor Protection and appearance equipment Air bag anti theft locks Battery warmer Carpet floor mats Cleaners waxes and polishes Door edge guards Flat splash guards Front end covers full Hood deflector Rear step bumpers Side window air deflectors For maximum vehicle pe...

Page 226: ...with FCC or CRTC regulations and should be installed only by a qualified service technician Mobile communications systems may harm the operation of your vehicle particularly if they are not properly designed for automotive use or are not properly installed When operated such systems may cause the engine to stumble or stall or cause the transmission to be damaged or operate improperly In addition s...

Page 227: ... disconnecting 184 jumping a disabled battery 155 maintenance free 182 replacement specifications 212 servicing 182 BeltMinder 86 Brakes 114 anti lock 114 115 anti lock brake system ABS warning light 114 fluid checking and adding 204 fluid refill capacities 213 fluid specifications 217 220 lubricant specifications 217 220 parking 115 shift interlock 117 Break in period 5 Bulbs 55 C Calculating loa...

Page 228: ...d 164 Utilizing the Mediation Arbitration Program 166 D Daytime running lamps see Lamps 53 Dipstick automatic transmission fluid 204 engine oil 179 Doors lubricant specifications 217 Driveline universal joint and slip yoke 204 Driving under special conditions 121 through water 121 E Emergencies roadside jump starting 155 Emission control system 201 Engine 220 cleaning 171 coolant 187 diesel 6 fail...

Page 229: ...6 Gas mileage see Fuel economy 198 Gauges 13 GAWR Gross Axle Weight Rating 122 calculating 124 definition 122 driving with a heavy load 122 location 122 GVWR Gross Vehicle Weight Rating 122 calculating 122 124 definition 122 driving with a heavy load 122 location 122 H Headlamps 53 aiming 54 bulb specifications 55 daytime running lights 53 flash to pass 54 high beam 53 replacing bulbs 56 57 turnin...

Page 230: ...l see Engine oil 179 P Parking brake 115 Parts see Motorcraft parts 212 Power distribution box see Fuses 144 Power door locks 71 Power point 65 Power steering 115 fluid checking and adding 203 fluid refill capacity 213 fluid specifications 217 220 Power Windows 66 Preparing to drive your vehicle 116 R Radio 15 17 20 24 Relays 140 147 Remote entry system illuminated entry 74 locking unlocking doors...

Page 231: ... 150 211 rotating 210 snow tires and chains 211 tire grades 208 treadwear 207 Towing 124 recreational towing 136 trailer towing 124 wrecker 160 Traction lok rear axle 116 Transmission 117 fluid checking and adding automatic 204 fluid refill capacities 213 lubricant specifications 217 220 Trunk 70 Turn signal 54 V Vehicle dimensions 220 Vehicle Identification Number VIN 222 Vehicle loading 122 Vent...

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