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Ford 2010 Econoline Owner'S Manual Download Page 83

Special Operating Conditions Log

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Scheduled Maintenance: E-Series

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2010 Econoline

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Supplement

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Summary of Contents for 2010 Econoline

Page 1: ...Information 101 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Ford may change the contents without notice and without incurring obligation Copyright 2009 Ford Motor Company Table of Conten...

Page 2: ...complete vehicle information also refer to the Owner s Guide included with the vehicle It also describes equipment and gives specifications for equipment that was in effect when this guide was approved for printing and should be considered a permanent part of the vehicle Some aftermarket products may cause severe engine transmission and or exhaust system damage refer to the warranty information in...

Page 3: ...he symbol Warnings remind you to be especially careful to reduce the risk of personal injury NEW VEHICLE BREAK IN Your vehicle does not need an extensive break in Try not to drive continuously at the same speed for the first 1 000 miles 1 600 km of new vehicle operation Vary your speed to allow parts to adjust themselves to other parts Drive your new vehicle at least 500 miles 800 km before towing...

Page 4: ... system and fuel injection system are controlled through the Powertrain Control Module PCM and Fuel Injection Control Module FICM 6 0L engine only Fuel is drawn from the fuel tank by a frame mounted electric fuel pump The fuel pump provides pressurized fuel to the engine and is electronically controlled by the fuel pump PCM relay The fuel pump contains a pressure relief valve for overpressure prot...

Page 5: ... the PCM The GPCM energizes the glow plugs immediately after the ignition is placed in the ON position then determines how long the glow plugs will be on according to the EOT and BARO sensors The required time for the glow plugs to be energized decreases as the engine oil temperature and barometric pressure increase Engine cooling system The engine cooling system contains an engine oil cooler and ...

Page 6: ... the temperature of the turbocharger Engine governed speed The engine governor is controlled by the PCM The PCM controls fuel input to limit maximum engine speed It will not however prevent engine overspeeding resulting from downshifting at high vehicle speed or by descending steep grades at too high a vehicle speed for the selected transmission gear If your vehicle is equipped with a manual trans...

Page 7: ...WARNING LIGHTS E Series F Super Duty w manual transmission Instrument Cluster 7 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 8: ...on Note Some warning lights are reconfigurable telltale RTT indicator lights and will illuminate in the message center display and function the same as the warning light Instrument Cluster 8 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 9: ...our tank Your vehicle s fuel system is equipped with a fuel filter water separator to remove water from the fuel The water in fuel light will illuminate when the FCM HFCM has a significant quantity of water in it If the light illuminates when the engine is running stop the vehicle as soon as safely possible shut off the engine then drain the FCM HFCM Refer to Draining the FCM HFCM and changing the...

Page 10: ...nance and Specifications chapter for more information GAUGES Engine boost gauge F Super Duty only Indicates the amount of pressure in the engine Driving with your pointer continuously at the high end of the scale may damage the engine Instrument Cluster 10 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 11: ...ch pedal and place the gearshift in the neutral position The clutch must be fully depressed in order to operate the starter Do not press the accelerator during starting If your vehicle is equipped with an automatic transmission ensure the gearshift lever is in P Park and the parking brake is fully set before you turn the key Do not press the accelerator during starting Engine driven cooling fan fa...

Page 12: ...injury WARNING Do not add gasoline gasohol or alcohol to diesel fuel This practice creates a serious fire hazard and causes engine performance problems 1 Turn the key to on without turning the key to start Do not start the engine until the glow plug pre heat indicator turns off 2 When the glow plug pre heat indicator turns off turn the key to start then release the key as soon as the engine starts...

Page 13: ...gh the ignition is still in the on position initiating normal accessory delay period The ignition must be moved to the off position to reset the system before restarting the vehicle Note The engine idle shutdown idle timer will not start if The engine is operating in power take off PTO mode The engine coolant temperature is below 60 F 16 C The exhaust emission control device DPF is regenerating ST...

Page 14: ...ow it is recommended that the fuel level in your tank should not be allowed to drop below 1 4 full This will help prevent air from entering the fuel system and stalling the engine In cold weather below 32 F 0 C the engine will slowly increase to a higher idle speed if left idling in P Park As the engine warms up the engine sound level will decrease due to the activation of PCM controlled sound red...

Page 15: ...ohol based cetane improvers from a reputable manufacturer Maintain the engine cooling system properly Do not shut the engine down after an extensive idling period 10 minutes or more Drive the vehicle for several miles with the engine at normal operating temperatures under a moderate load to burn off any accumulated carbon and varnish Consider using an engine block heater For extended idle times us...

Page 16: ...witches will allow the operator to elevate the idle rpm for extended idle periods as well as aftermarket equipment such as PTO operation This feature must be configured even if ordered from the factory See your authorized dealer for required upfitting Operation in snow Vehicle operation in heavy snowfall or extreme rain conditions may feed excessive amounts of snow water into the air intake system...

Page 17: ...ly cold conditions below 0 F 18 C The winter grille cover installs over the outside of the grille of your vehicle and restricts the air flowing to the engine compartment by covering the radiator grille openings Usage guidelines The winter grille cover should only be used while operating your vehicle in extremely cold temperatures or in heavy snow for extended periods of time In these temperatures ...

Page 18: ...nstalling or removing the winter grille cover refer to the Usage guidelines listed previously When you first attempt to fit the winter grille cover it may appear to be undersized This is due to the nature of the special vinyl which will stretch during installation to ensure a tight fit For this reason the initial installation of the winter grille cover is best performed when the cover is warm Engi...

Page 19: ...arting the engine TRAILER TOWING Refer to your Owner s Guide for full details on towing a trailer Trailer towing tables E Series Engine Rear axle ratio Maximum GCWR lbs kg Maximum trailer weight lbs kg E 350 Regular Van 9500 GVWR 6 0L 3 55 16000 7257 9500 4309 6 0L 4 10 20000 9072 10000 4536 E 350 Extended RV Van 9500 GVWR 6 0L 3 55 16000 7257 9400 4264 6 0L 4 10 20000 9072 10000 4536 E 350 Regula...

Page 20: ... 4536 158 Wheelbase 10000 GVWR E 350 Cutaway with Dual Rear Wheels DRW 6 0L 4 10 20000 9072 10000 4536 158 Wheelbase 11500 GVWR E 350 Cutaway with Dual Rear Wheels DRW 6 0L 4 10 20000 9072 10000 4536 158 Wheelbase 12500 GVWR E 350 Cutaway with Dual Rear Wheels DRW 6 0L 4 10 20000 9072 10000 4536 176 Wheelbase 10000 GVWR E 350 Cutaway with Dual Rear Wheels DRW 6 0L 4 10 20000 9072 10000 4536 176 Wh...

Page 21: ...gine Rear axle ratio Manual transmission Automatic transmission F 250 F 350 Single Rear Wheel SRW Pick up 6 4L 3 31 23000 10433 6 4L 3 55 23000 10433 23000 10433 F 350 Single Rear Wheel SRW Chassis Cab 6 4L 3 73 23000 10433 F 350 Dual Rear Wheel DRW Pick up 6 4L 3 73 4 10 23500 10659 6 4L 3 73 23500 10659 6 4L 4 10 26000 11793 F 350 Dual Rear Wheel DRW Chassis Cab 6 4L 3 73 4 10 23500 10659 23500 ...

Page 22: ...rket weight distributing system which includes draw bar hitch ball spring bars and snap up brackets The vertical tongue load of the trailer is distributed between the truck and the trailer by this system Hitch Type Maximum Gross Trailer Weight lb kg Maximum Tongue Weight lb kg F 250 350 DRW Pick ups 2 5 ID without adapter requires 2 5 drawbar Weight carrying 8000 3629 800 363 Weight distributing 1...

Page 23: ...th adapter requires 2 drawbar Weight carrying 6000 2721 600 272 Weight distributing 12500 5670 1250 567 WARNING Towing trailers beyond the maximum tongue weight exceeds the limit of the towing system and could result in vehicle structural damage loss of vehicle control and personal injury Trailer hitch adapter is available from Ford dealers Part number 5C3Z 19H282 A Driving 23 2010 Econoline eco S...

Page 24: ...atteries are installed the transmission must relearn its shift strategy As a result the transmission may have firm and or soft shifts This operation is considered normal and will not affect function or durability of the transmission Over time the adaptive learning process will fully update transmission operation 1 Use only a 12 volt supply to start your vehicle 2 Do not disconnect the batteries of...

Page 25: ...ight and level 5 Turn the heater fan on in both vehicles to protect from any electrical surges Turn all other accessories off Connecting the jumper cables 1 Connect the positive jumper cable to the positive jumper stud located on the passenger side frame rail of the disabled vehicle Note In the illustrations lightning bolts are used to designate the assisting boosting battery Roadside Emergencies ...

Page 26: ...e positive cable to the positive terminal of the assisting battery 3 Connect the negative cable to the negative terminal of the assisting battery Roadside Emergencies 26 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 27: ...rk may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of moving parts or any fuel delivery system brake system or exhaust system parts Jump starting 1 Start the engine of the booster vehicle and run the engine at moderately increased speed 2 Start the engine of the disabled vehicle 3 Once the disabled vehicle has been started run both engines for an ad...

Page 28: ...e jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connection of the booster vehicle s battery Roadside Emergencies 28 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 29: ...ve jumper stud of the disabled vehicle Reinstall the cap onto the jumper stud After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idle conditions Roadside Emergencies 29 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 30: ...spray a hot engine with cold water to avoid cracking the engine block or other engine components Spray Motorcraft Engine Shampoo and Degreaser ZC 20 on all parts that require cleaning and pressure rinse clean Never wash or rinse the engine while it is running water in the running engine may cause internal damage Cover the highlighted areas to prevent water damage when cleaning the engine E Series ...

Page 31: ... holes need to be kept clear of mud debris or foreign material to maintain proper function of the exhaust system Clean and remove debris or foreign material if present as needed Spraying with a hose during regular washing of vehicle should help keep holes clean and clear of debris or foreign material Cleaning 31 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 32: ...ARNING The normal operating temperature of the exhaust system is very high Never work around or attempt to repair any part of the exhaust system until it has cooled Use special care when working around the diesel oxidation catalytic converter and or the diesel particulate filter DPF The diesel oxidation catalytic converter and or the DPF heats up to a high temperature after only a short period of ...

Page 33: ...assembly out of view 5 Power steering fluid reservoir 6 Brake fluid reservoir 7 Engine coolant reservoir 8 Air filter assembly 9 Engine oil dipstick 10 Power distribution box The Fuel Conditioner Module FCM is located on the driver side of the vehicle next to the transmission case Maintenance and Specifications 33 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 34: ...d 5 Engine oil fill 6 Engine oil filter 7 Engine mounted fuel filter assembly 8 Engine oil dipstick 9 Fuel coolant reservoir 10 Brake fluid reservoir 11 Power distribution box behind engine coolant reservoir 12 Engine coolant reservoir 13 Power steering fluid reservoir Maintenance and Specifications 34 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 35: ...L IS REQUIRED UNITED STATES CANADA PUERTO RICO U S VIRGIN ISLANDS AND OTHER LOCALES Use only Ultra Low Sulfur 15 ppm Sulfur Maximum number 1 D or 2 D diesel fuel also known as ULSD in your 6 4L diesel engine The engine and exhaust system were designed to only use this fuel Look for the ULTRA LOW SULFUR HIGHWAY DIESEL FUEL 15 ppm Sulfur Maximum label on fuel pumps when purchasing your fuel Using lo...

Page 36: ...ured for use with high sulfur diesel fuel will only be made available for sale in countries where ULSD fuel is not available or mandated by the government Vehicles originally sold in a ULSD fuel market that are subsequently exported to non ULSD fuel markets will need to be retrofitted at the customer s expense in order to be reliably operated on non ULSD fuel Vehicles equipped with a 6 0L engine t...

Page 37: ...use of biodiesel Biodiesel use may affect the recommended oil change intervals Refer to the Special operating conditions section in the schedule maintenance guide for more information about oil change intervals and other maintenance when operating on biodiesel Biodiesel fuel is a product that has been converted from renewable fuel sources including vegetable oil animal fat and cooking oil Raw or r...

Page 38: ...ranty may be void from using additives that do not meet or exceed Ford specifications Note This ultra low sulfur formulation is designed to meet the emissions standards for the 6 4L engine and is backward compatible as well i e can be used in Ford 6 9L 7 3L and 6 0L diesel engines Fueling tips If the engine fails to start in 30 seconds turn the key to the off position and wait 30 seconds before tr...

Page 39: ...terclockwise until it spins off 3 Pull to remove the cap from the fuel filler pipe 4 To install the cap align the tabs on the cap with the notches on the filler pipe 5 Turn the filler cap clockwise 1 4 of a turn until it clicks at least once If you must replace the fuel filler cap replace it with a fuel filler cap that is designed for your vehicle The vehicle warranty may be void for any damage to...

Page 40: ... to exceed this level the water may be passed through to the engine and may cause FIE Fuel Injection Equipment damage DRAINING THE HFCM AND CHANGING THE ENGINE AND VEHICLE FUEL FILTERS Your vehicle is equipped with two fuel filters one is mounted on top of the engine On F Super Duty the second filter inside the HFCM is mounted inside the frame rail under the driver side floorboard near the transmi...

Page 41: ...ain lever to the outward position Allow the HFCM FCM to drain for approximately 25 seconds or until clean fuel is observed Rotate the lever towards the housing until it is firmly seated 4 Verify that the drain valve is closed and latched then remove the container from under the vehicle 5 Restart the engine and check WATER IN FUEL indicator light it should not be illuminated If it continues to illu...

Page 42: ...nterclockwise 2 Remove and discard the old fuel filter element 3 Carefully clean the mating surfaces Removal HFCM filter 1 Remove the fuel filter cap by turning counterclockwise Maintenance and Specifications 42 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 43: ...t 3 Carefully clean the mating surfaces Removal Engine mounted fuel filter E Series F Super Duty 1 Remove the fuel filter cap by turning counterclockwise Maintenance and Specifications 43 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 44: ...h the filter bowl seal or drain Make sure the drain lever is pointing rearward and stowed against the HFCM case Using a fuel which has more than average impurities may require the fuel filter to be replaced more frequently than the service interval specifies ENGINE OIL Checking the engine oil level Because it is normal to add some oil between oil changes check your engine oil level each time you s...

Page 45: ...lity are used in your diesel engine and it is changed at the recommended interval For normal or severe service use Motorcraft oil or an equivalent oil conforming to Ford specification WSS M2C171 E or API service categories CJ 4 or CJ 4 SM It is important to use these oils because they are compatible with the emission control equipment of your vehicle to meet the more stringent emission standards T...

Page 46: ... duty driving and trailer towing A symbol has been developed by the American Petroleum Institute API to help you select the proper engine oil It will be included on the oil container you purchase The top section of the symbol shows the oil performance by the API designation This should match the owner guide recommendation The center section will show the SAE viscosity grade Maintenance and Specifi...

Page 47: ...rain valve Note The filter should be changed before reinstalling the oil pan drain plug 2 Reinstall and tighten the oil filter cap WARNING Do not handle a hot oil filter with bare hands WARNING Continuous contact with USED motor oil has caused cancer in laboratory mice Protect your skin by washing with soap and water Engine lubrication for severe service operation The following severe service oper...

Page 48: ...ry 500 miles 800 km or two weeks whichever comes first Change the air filter when the gauge reads near the change filter line and the chamber is filled with yellow Engine performance and fuel economy are adversely affected when the maximum restriction is reached Blowing out the air filter element with compressed air is not recommended as the compressed air may damage the filter paper Note It is no...

Page 49: ...move the air filter and reset the air filter restriction gauge Wet The air filter will dry after about 15 30 minutes at highway speeds At the earliest opportunity open the hood and reset the air filter restriction gauge Air filter replacement When replacing the air filter element use the Motorcraft air filter element listed in Motorcraft part numbers later in this chapter WARNING To reduce the ris...

Page 50: ...rical connector Slide out the red lock press tab and remove the electrical connector 4 Disconnect the three latches and remove the air filter cover 5 Remove the air filter 6 To install reverse the removal procedure Maintenance and Specifications 50 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 51: ...talled properly the air filter housing cover will not properly seat and the toggle clamps may not latch 4 Replace the air filter housing cover push the auxiliary tube against the air filter and close the toggle clamps DIESEL EXHAUST SYSTEM OXIDATION CATALYST DIESEL PARTICULATE FILTER SYSTEM F SUPER DUTY ONLY Your vehicle is equipped with a diesel particulate filter DPF which is coupled to a diesel...

Page 52: ...ressure restriction fall back to normal levels Filter service maintenance Over time a slight amount of ash will build up in the DPF which is not removed during the regeneration process The DPF may need to be removed for ash cleaning at approximately 120 000 miles 193 000 km or greater actual mileage can vary greatly depending upon engine vehicle operating conditions and replaced with a new or rema...

Page 53: ...Do not modify or remove the tail pipe section Blocked or plugged holes or removal modification of the system could result in elevated exhaust gas temperatures which may result in vehicle property damage or personal injury WARNING The normal operating temperature of the exhaust system is very high Never work around or attempt to repair any part of the exhaust system until it has cooled Use special ...

Page 54: ...ampering with noise control system prohibited Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in ...

Page 55: ...ay shut off every 5 10 seconds This is due to the flow rates being designed for larger heavy duty trucks You may have to fuel at a slower rate don t depress the nozzle trigger fully Do not run your diesel vehicle out of fuel as this will allow air to enter the fuel system which will make restarting difficult The engine is designed to run roughly as the fuel tank nears Empty This is a warning to th...

Page 56: ...rating the starter switch several times Should the switch be corroded this operation may clean the contacts or make the switch temporarily operable until you can reach the dealer If all electrical connections are tight and you need assistance to start refer to Jump starting in the Roadside Emergencies chapter of your Owner s Guide F Super Duty or refer to the Jump starting section in the Roadside ...

Page 57: ...though a fuse may occasionally burn out from vibration Insert a second fuse If this fuse immediately burns out and you cannot locate the cause return your vehicle to your dealer for a circuit check WARNING Replacement fuses and circuit breakers must always be the same rating as the original equipment shown Never replace a fuse or circuit breaker with one of a higher rating Higher rated fuses or ci...

Page 58: ...engine and frame rail mounted FD 4606 Fuel filter kit F Super Duty 2 included engine and frame rail mounted FD 4609 Battery 2 Required BXT 65 750 Always use the authorized Motorcraft air filter listed Failure to use the correct air filter may result in severe engine damage Maintenance and Specifications 58 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 59: ...est strip Acustrip 3 way Antifreeze Test Strip Fuel coolant F Super Duty 3 2 0 quarts 1 9L Motorcraft Premium Engine Coolant VC 7 B WSS M97B51 A1 Engine oil includes filter change 15 0 quarts 14 2L 2 Motorcraft Motor Oil 15W40 Super Duty Motorcraft Motor Oil 10W30 Super Duty XO 15W40 QSD XO 10W30 QSD WSS M2C171 E Cetane Booster Performance Improver Motorcraft Cetane Booster Performance Improver PM...

Page 60: ...damage 4 Ensure the correct automatic transmission fluid is used Transmission fluid requirements are indicated on the dipstick blade or the dipstick handle Check the container to verify the fluid being added is of the correct type Refer to your scheduled maintenance information to determine the correct service interval 5 Indicates only approximate dry fill capacity Some applications may vary based...

Page 61: ...eduled Maintenance F Super Duty chapter GENERAL MAINTENANCE INFORMATION Why maintain your vehicle This guide describes the scheduled maintenance required for your vehicle Carefully following this schedule helps protect against major repair expenses resulting from neglect or inadequate maintenance and may also help to increase the value of your vehicle when you sell or trade it It is your responsib...

Page 62: ... your vehicle at the lowest overall cost to you and recommends against maintenance schedules that deviate from the scheduled maintenance information Ford strongly recommends the use of genuine Ford replacement parts Parts other than Ford Motorcraft or Ford authorized remanufactured parts that are used for maintenance replacement or for the service of components affecting emission control must be e...

Page 63: ...operative after sale and delivery to an ultimate purchaser In Canada modifications of the emissions control system could create liability under applicable federal or provincial laws Genuine Ford Parts and Service When planning your maintenance services consider your Ford dealership for all your vehicle s needs Get the most from your service and maintenance visits There are a lot of reasons why you...

Page 64: ... indicated Service information and supporting specifications are provided in the Owner s Guide Any adverse condition should be brought to the attention of your dealer or qualified service technician as soon as possible for the proper service advice The owner maintenance service checks are generally not covered by warranties so you may be charged for labor parts or lubricants used Maximum oil chang...

Page 65: ... the end of this section Check every month Check function of all interior and exterior lights Check tires for wear and adjust air pressure including spare tire Check that holes in the tail pipe of the exhaust system are clear of debris the holes slots are functional F Super Duty Check engine oil level Check windshield washer fluid level Check and drain fuel filter water separator Check every six m...

Page 66: ...Wheel Lug Nut Torque Specification in your Owner s Guide for the proper lug nut torque specification Multi point inspection recommended at every visit Check and top up fluid levels brake coolant recovery reservoir fuel coolant recovery reservoir F Super Duty manual and automatic transmission power steering window washer Inspect tires for wear and check air pressure including spare Check exhaust sy...

Page 67: ...r is noted Inspect air filter restriction gauge replace filter as required Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 15 000 miles 24 000 km Change engine oil and replace oil filter Replace engine and frame mounted fuel filters Rotate tires inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise vehicles with dual rear ...

Page 68: ... and lubricate steering linkage ball joints suspension tie rod ends driveshaft and U joints lubricate if equipped with Zerk fittings Check engine cooling system level coolant strength anti freeze anti corrosion and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Inspect automatic transmission fluid level Perform mul...

Page 69: ...ngth anti freeze anti corrosion and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 52 500 miles 84 000 km Change engine oil and replace oil filter Rotate tires inspect tires for wear and measure tread depth and inspect wheel ends ...

Page 70: ...tie rod ends driveshaft and U joints lubricate if equipped with Zerk fittings Check engine cooling system level coolant strength anti freeze anti corrosion and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 67 500 miles 108 000 km...

Page 71: ...ngth anti freeze anti corrosion and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 82 500 miles 132 000 km Change engine oil and replace oil filter Rotate tires inspect tires for wear and measure tread depth and inspect wheel ends...

Page 72: ...tors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Inspect accessory drive belt s Inspect automatic transmission fluid level Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 97 500 miles 156 000 km Change engine oil and replace oil filter Change rear axle lubricant E 450 equipped with DANA axles only Rotate tires i...

Page 73: ...ing system level coolant strength anti freeze anti corrosion and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 112 500 miles 180 000 km Change engine oil and replace oil filter Rotate tires inspect tires for wear and measure trea...

Page 74: ...iveshaft and U joints lubricate if equipped with Zerk fittings Check engine cooling system level coolant strength anti freeze anti corrosion and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Inspect accessory drive belt s Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 127 500...

Page 75: ...gth anti freeze anti corrosion and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 142 500 miles 228 000 km Change engine oil and replace oil filter Rotate tires inspect tires for wear and measure tread depth and inspect wheel ends...

Page 76: ...ise vehicles with dual rear wheels should only rotate if unusual wear is noted Inspect air filter restriction gauge replace filter as required Inspect and lubricate steering linkage ball joints suspension tie rod ends driveshaft and U joints lubricate if equipped with Zerk fittings Check engine cooling system level coolant strength anti freeze anti corrosion and hoses Inspect brake pads shoes roto...

Page 77: ... whichever comes first Check nitrite level for strength added Supplemental Coolant Additive VC 8 if required Refer to Engine cooling system in the Introduction chapter Every 30 000 miles 48 000 km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 45 000 miles 72 000 km or 1800 hours of operation whichever comes first Flush refill engine coolant refer ...

Page 78: ...is mounted FCM fuel filter Every 15 000 miles 24 000 km or 600 hours of engine operation whichever comes first Check nitrite level for strength added Supplemental Coolant Additive VC 8 if required Refer to Engine cooling system in the Introduction chapter Every 30 000 miles 48 000 km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 45 000 miles 72 00...

Page 79: ...system in the Introduction chapter Every 45 000 miles 72 000 km or 1800 hours of operation whichever comes first Flush refill engine coolant refer to Motorcraft Engine Coolant Change Record Do not add Supplemental Coolant Additive Note For vehicles that operate under severe service conditions such as frequent or extended idle over 10 minutes per hour of normal driving maintenance requirements need...

Page 80: ...n sealed bearings Off road operation Every 5 000 miles 8 000 km or 6 months Change engine oil and replace filter Every 5 000 miles 8 000 km Check air filter restriction gauge replace air filter as required or when air filter restriction gauge indicates Rotate tires inspect tires for wear and measure tread depth and inspect wheel ends for endplay and noise Every 10 000 miles 16 000 km or 400 hours ...

Page 81: ...m or 400 hours of engine operation whichever comes first Change engine mounted fuel filter and chassis mounted FCM fuel filter Use of Biodiesel up to and including 5 Biodiesel B5 Every 5 000 miles 8 000 km or 200 hours of operation whichever comes first Change engine oil and replace filter Every 10 000 miles 16 000 km or 400 hours of operation which ever comes first Replace engine mounted fuel fil...

Page 82: ...N RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE Scheduled Maintenance E Series 82 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 83: ...N RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE Scheduled Maintenance E Series 83 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 84: ...spect wheels for endplay and noise vehicles with dual rear wheels should only rotate if unusual wear is noted Inspect air filter restriction gauge replace filter as required Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 10 000 miles 16 000 km Change engine oil and replace oil filter Rotate tires inspect tires for wear and measure tread depth and inspect whee...

Page 85: ...quired Lubricate steering linkage ball joints suspension tie rod ends drive shaft 4x4 front axle U joints and U joints lubri cate if equipped with Zerk fittings Inspect automatic transmission fluid level on all vehicles equipped with the Torqshift transmission Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 40 000 miles 64 000 km Change engine oil and replace ...

Page 86: ...ould only rotate if unusual wear is noted Inspect air filter restriction gauge replace filter as required Replace engine and frame mounted fuel filters Inspect fuel cooling system level strength and hoses Replace main accessory drive belt if equipped with dual alternators Check engine cooling system level coolant strength anti freeze anti corrosion and hoses Inspect brake pads shoes rotors drums b...

Page 87: ...ngine cooling system level coolant strength anti freeze anti corrosion and hoses Inspect brake pads shoes rotors drums brakes lines hoses and parking brake system Inspect exhaust system and heat shields Inspect and lubricate steering linkage ball joints suspension tie rod ends drive shaft 4x4 front axle U joints and U joints Perform multi point inspection recommended DEALER VALIDATION RO P A CODE ...

Page 88: ...tions for more information Change rear axle fluid DANA axles only Refer to Special Operating Conditions for more information Inspect and lubricate steering linkage ball joints suspension tie rod ends drive shaft 4x4 front axle U joints and U joints Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 110 000 miles 176 000 km Change engine oil and replace oil filter...

Page 89: ...t Change automatic transmission fluid and filter on all vehicles equipped with the Torqshift transmission Consult your dealer for particular requirements Inspect and lubricate steering linkage ball joints suspension tie rod ends drive shaft 4x4 front axle U joints and U joints Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 130 000 miles 208 000 km Change engi...

Page 90: ...depth and inspect wheels for endplay and noise vehicles with dual rear wheels should only rotate if unusual wear is noted Inspect air filter restriction gauge replace filter as required Replace accessory drive belt if not replaced in the last 100 000 miles 160 000 km Change engine coolant and fuel coolant refer to Motorcraft Engine Coolant Change Record Replace front wheel bearing and wheel bearin...

Page 91: ... added Supplemental Coolant Additive VC 8 if required Refer to Engine cooling system in the Introduction chapter Every 60 000 miles 96 000 km or 2400 hours of engine operation whichever comes first Flush refill engine coolant refer to Motorcraft Engine Coolant Change Record Do not add Supplemental Coolant Additive Note For vehicles that operate under severe service conditions such as frequent or e...

Page 92: ... steering and suspension ball joints and tie rod ends if equipped with zerk fittings Every 10 000 miles 16 000 km 6 months or 400 hours of engine operation whichever comes first Change engine mounted fuel filter and chassis mounted HFCM fuel filter Every 30 000 miles 48 000 km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 60 000 miles 96 000 km Ch...

Page 93: ...first Change engine mounted fuel filter and chassis mounted HFCM fuel filter Every 20 000 miles 32 000 km or 800 hours of engine operation whichever comes first Check nitrite level for strength added Supplemental Coolant Additive VC 8 if required Refer to Engine cooling system in the Introduction chapter Every 60 000 miles 96 000 km Change transfer case fluid 4x4 only Every 60 000 miles 96 000 km ...

Page 94: ...riving maintenance requirements need to be adjusted This needs to be considered when determining vehicle service intervals Operating in dusty conditions such as unpaved or dusty roads Every 5 000 miles 8 000 km Check air filter restriction gauge replace air filter as required or when air filter restriction gauge indicates Inspect and lubricate steering and suspension ball joints and tie rods if eq...

Page 95: ... km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 50 000 miles 80 000 km Check front axle lubricant 4x4 only Change rear axle lubricant if equipped with a Dana rear axle some F 350s all 450 550 Every 50 000 miles 80 000 km Change transfer case fluid 4x4 only As required Inspect and lubricate steering and suspension ball joints and tie rod ends if ...

Page 96: ...el for strength added Supplemental Coolant Additive VC 8 if required Refer to Engine cooling system in the Introduction chapter Every 30 000 miles 48 000 km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 60 000 miles 96 000 km Change transfer case fluid 4x4 only Every 60 000 miles 96 000 km or 2400 hours of engine operation whichever comes first Fl...

Page 97: ...ental Coolant Additive VC 8 if required Refer to Engine cooling system in the Introduction chapter Every 30 000 miles 48 000 km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 50 000 miles 80 000 km Change rear axle lubricant if equipped with a Dana rear axle some F 350s all 450 550 Every 50 000 miles 80 000 km Change transfer case fluid 4x4 only Ev...

Page 98: ...ed HFCM fuel filter Use of non Ultra Low Sulfur Diesel ULSD fuel Vehicles operated where ultra low sulfur diesel fuel is not required not available Every 2 500 miles 4 000 km or 3 months If using high sulfur fuel with more than 3000 ppm sulfur Change engine oil and replace filter Every 5 000 miles 8 000 km or 6 months If using high sulfur fuel with less than 3000 ppm sulfur Change engine oil and r...

Page 99: ...RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE Scheduled Maintenance F Super Duty 99 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 100: ...O P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE Scheduled Maintenance F Super Duty 100 2010 Econoline eco Supplement supplement 1st Printing USA fus ...

Page 101: ...d anytime an axle has been submerged in water E 450 F 450 and F 550 Axle Maintenance Replace rear axle lubricant every 100 000 miles 160 000 km under normal driving conditions on all F 450 and F 550 commercial applications For F 450 and F 550 trucks operated at or near maximum Gross Vehicle Weights the rear axle lubricant should be replaced every 50 000 miles 80 000 km In addition this 50 000 mile...

Page 102: ... schedule for services performed MOTORCRAFT COOLANT CHANGE RECORD E SERIES ONLY Current mileage goes here Add 45 000 miles to the current miles 45 000 Next change due at this mileage Or Today s date goes here Add 3 years 00 00 03 Date of next change whichever comes first Dealer Stamp P A CODE R O Motorcraft Engine Coolant 6 years or 105 000 miles 170 000 km change Motorcraft Engine Coolant whichev...

Page 103: ...s 45 000 Next change due at this mileage Or Today s date goes here Add 3 years 00 00 03 Date of next change whichever comes first Dealer Stamp P A CODE R O Current mileage goes here Add 45 000 miles to the current miles 45 000 Next change due at this mileage Or Today s date goes here Add 3 years 00 00 03 Date of next change whichever comes first Dealer Stamp P A CODE R O Scheduled Maintenance Spec...

Page 104: ...e due at this mileage Or Today s date goes here Add 3 years 00 00 03 Date of next change whichever comes first Dealer Stamp P A CODE R O Current mileage goes here Add 50 000 miles to the current miles 50 000 Next change due at this mileage Or Today s date goes here Add 3 years 00 00 03 Date of next change whichever comes first Dealer Stamp P A CODE R O Motorcraft Engine Coolant 6 years or 100 000 ...

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