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Ford 2007 F-650, Owner'S Manual

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Ford 2007 F-650 Owner'S Manual Download Page 148

Fuse/Relay

Location

Fuse Amp

Rating

Fuse Description

209

—

Stoplamps relay (Caterpillar and Cummins)

ECM ISO relay (V8 engines)

301

—

Fuel heater/Fuel transfer pump relay

302

—

Park lamps relay

303

—

Blower motor relay

304

—

Air ABS relay

Hydraulic modulator relay

401

—

Not used

501

—

Not used

502

—

Not used

503

—

Not used

* Mini fuse **Maxi fuse

Trailer tow relays (if equipped)

Fuse/Relay

Location

Fuse Amp

Rating

Description

1

30A*

Trailer tow ABS feed

2

30A*

Trailer tow park/marker lamps

 

2007 F-650/750

(f67)

Supplement
USA

(fus)

Roadside Emergencies

147

Summary of Contents for 2007 F-650

Page 1: ...2 20 AM www carburetor manual com Would you like some Free Manuals http carburetor manual com free shop manual club t 13 html Also visit http freeshopmanual com for more Free Manuals Also Visit my web...

Page 2: ...CD 38 AM FM stereo with in dash six CD 43 Climate Controls 49 Heater only 49 Manual heating and air conditioning 50 Lights 52 Headlamps 52 Turn signal control 53 Interior lamps 54 Bulb replacement 54...

Page 3: ...r towing 152 Customer Assistance 156 Getting assistance outside the U S and Canada 158 Ordering additional owner s literature 159 Reporting safety defects U S only 159 Cleaning 160 Cleaning your vehic...

Page 4: ...cal including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Ford may...

Page 5: ...k The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it For more information on Ford Motor Company and its products visit the followin...

Page 6: ...ed Warning symbols on your vehicle When you see this symbol it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind Protecting the env...

Page 7: ...ctronic controls Service Data Recording Service data recorders in your vehicle are capable of collecting and storing diagnostic information about your vehicle This potentially includes information abo...

Page 8: ...rnment authorities or other third parties acting with lawful authority Other parties may seek to access the information independently of Ford Motor Company and Ford of Canada Cell phone use The use of...

Page 9: ...Lower Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Powertrain Malfunction Speed Control Master Lighting Switch Hazard Warning Flasher Fog Lamps...

Page 10: ...erature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter P...

Page 11: ...l injury from a slip and fall when entering exiting and or climbing on this vehicle Always use the steps and assist handles before climbing Do not skip any steps or assist handles Use three point cont...

Page 12: ...e the fluid is within the minimum and maximum fluid level range as marked on the reservoir Do not remove pressure cap until the coolant has cooled Power steering fluid Verify that the fluid level is b...

Page 13: ...fresh air filter for cleanliness Exercise great caution when working on vehicle equipped with an automatic fan clutch The fan starts in motion only after the engine coolant reaches a predetermined te...

Page 14: ...tic transmission should be in N Neutral When the WAIT TO START indicator light in the instrument cluster turns off turn the key to START Oil pressure builds Make sure engine oil pressure is building t...

Page 15: ...air compressor or governor cut out pressure approximately 120 psi 827 kPa 2 Cut off the engine and turn the key back to ON without starting the engine 3 Without the brake pedal applied note the air p...

Page 16: ...lluminate and are clean Make sure headlights function on both high and low beams Make sure reflectors are clean and unbroken and of proper color red on rear amber elsewhere Make sure the running light...

Page 17: ...suspension could result in property damage personal injury or death Front brakes Hoses Check for cracked worn or frayed hoses Make sure all couplings are secured Chambers Make sure brake chambers are...

Page 18: ...ent window remove the rubber fill plug and check for proper level If a wheel must be changed obtain expert tire service help Mounting and un mounting of tires should only be performed by a qualified t...

Page 19: ...s are not cut cracked chafed or worn Listen for audible air leaks Make sure air and electrical lines are not tangled crimped or pinched or being dragged against any truck parts Electrical line insulat...

Page 20: ...structure Safety latch Make sure safety latch is engaged Release arm Make sure safety latch is in the engaged position and that any safety latch is in place Kingpin Apron Make sure kingpin is not ben...

Page 21: ...en pulled by hand the push rod should not move more than approximately one inch 2 5 cm Drum Make sure there are no cracks dents or holes and no loose or missing bolts Make sure brake linings are not w...

Page 22: ...nd tie downs Transmission If your vehicle is equipped with an automatic transmission regularly check the transmission s neutral start switch The engine should only start in the N Neutral or P Park pos...

Page 23: ...r starting the vehicle have the respective system inspected immediately Some of the warning lights shown are optional based on vehicle equipment your vehicle may not have some of the warning lights sh...

Page 24: ...pump system failure Stop the vehicle safely as soon as possible and seek service immediately Brake system warning light To confirm the brake system warning light is functional this light will momenta...

Page 25: ...ilter water separator has a significant quantity of water in it If the light illuminates when the engine is running stop the vehicle as soon as safely possible shut off the engine then drain the fuel...

Page 26: ...o blink this may indicate a failure in the parking brake system Seek service from your dealer immediately Trailer ABS brake system Illuminates briefly when the engine is powered up and only when a PLC...

Page 27: ...your safety belt Range inhibit Illuminates when the transmission is not engaged in the selected gear The warning light will go off when the gearshift lever is adjusted in to the appropriate gear Refer...

Page 28: ...your vehicle may not have some of the gauges shown in this section Speedometer Indicates the current vehicle speed Tachometer Indicates the engine speed in revolutions per minute Driving with your ta...

Page 29: ...o the passenger side fuel tank The passenger side fuel tank must have fuel in it at all times otherwise the vehicle may stall and may be difficult to re start The fuel gauge reads the fuel level only...

Page 30: ...gnition is in the ON position If the pointer moves and stays outside the normal operating range as indicated by arrows have the vehicle s electrical system checked as soon as possible Transmission tem...

Page 31: ...asures the vacuum inside the air cleaner The more the air cleaner is restricted dirty clogged the higher the vacuum reading Change the air filter when the gauge reads 25 inches After installation of t...

Page 32: ...ng buzzer will sound and a warning light will illuminate in the instrument cluster Do not drive the vehicle when the low air pressure buzzer is sounding or the warning light is lit These warnings indi...

Page 33: ...down up 3 AM FM Press to choose a frequency band in radio mode 4 Memory preset buttons To set a station Select frequency band AM FM tune to a station press and hold a preset button until sound return...

Page 34: ...or to move the audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hour press and hold CLK until CLOCK SET appears in the display Press SEEK to decrease or incr...

Page 35: ...through all of the text in the current field before changing to the next field TEXT must be pressed within 3 seconds of the previous press to proceed to the next last text display The last text field...

Page 36: ...front speakers 9 Menu Press MENU and SEL to access AUTOSET and Setting the clock Autoset Press MENU until AUTOSET appears in the display Press SEL to toggle ON OFF Allows you to set the strongest loca...

Page 37: ...previous MP3 directory 14 FF Fast forward In CD MP3 mode press until desired selection is reached 15 REW Rewind In CD MP3 mode press until desired selection is reached 16 SAT if equipped Your radio co...

Page 38: ...on 21 COMP Compression Brings soft and loud CD passages together for a more consistent listening level when in CD mode Press COMP to turn the feature ON OFF 22 Scan Press SCAN to hear a brief sampling...

Page 39: ...de paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD to become jammed It is recommended that homemade CDs be identified with permanent felt tip marker...

Page 40: ...e compression brings soft and loud passages together for a more consistent listening level Press MENU until COMPRESS is displayed Use TEXT SEL to toggle on off Dolby In tape mode press MENU until DOLB...

Page 41: ...Press again to toggle status 11 TEXT SEL The filename song title artist or album text may be viewed while playing an MP3 selection Press TEXT to scroll through the text fields The display will scroll...

Page 42: ...press to activate fast forward Press FF again to return to play 16 Rewind REW In CD mode press and hold to reverse CD In tape mode press to rewind Press REW again to return to play 17 Memory preset b...

Page 43: ...satellite kit only available in the continental United States For information regarding SIRUS Satellite Radio please call toll free 888 539 SIRIUS 888 539 7474 or visit the SIRIUS website at www siri...

Page 44: ...rough the text fields The display will scroll all of the text in the current field before changing to the next field TEXT must be pressed within 3 seconds of the previous button press to proceed to th...

Page 45: ...eject all loaded discs 6 Bass Press BASS then press SEL to decrease increase the bass output Treble Press TREB then press SEL to decrease increase the treble output 7 Select Use with Bass Treble Bala...

Page 46: ...less than six strong stations the system will store the last one in the remaining presets Setting the clock Press MENU until SELECT HOUR or SELECT MINUTE is displayed Use SEL to manually increase or...

Page 47: ...ad Press to load a CD Press LOAD and a memory preset to load to a specific disc slot Press and hold to load up to six discs 21 CD Press to enter CD mode CD units are designed to play commercially pres...

Page 48: ...24 CD slot Insert a CD label side up GENERAL AUDIO INFORMATION Radio frequencies AM and FM frequencies are established by the Federal Communications Commission FCC and the Canadian Radio and Telecommu...

Page 49: ...periods of time Insert more than one disc into each slot of the CD changer magazine Clean using a circular motion CD units are designed to play commercially pressed 4 75 inch 12 cm audio compact disc...

Page 50: ...air through the windshield defroster vents Operating tips To reduce fog build up on the windshield during humid weather place the air flow selector in the position To reduce humidity build up inside...

Page 51: ...Controls the direction of the airflow in the vehicle See the following for a brief description on each control MAX A C Uses recirculated air to cool the vehicle Air flows from the instrument panel ven...

Page 52: ...interfere with the airflow to the back seats Remove any snow ice or leaves from the air intake area at the base of the windshield To aid in side window defogging demisting in cold weather 1 Select 2 S...

Page 53: ...time Running Lamps DRL if equipped Turns the headlamps on with a reduced output To activate the ignition must be in the ON position and the headlamp control is in the OFF parking lamp or autolamp posi...

Page 54: ...ened AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualifie...

Page 55: ...lamps instrument panel and control lamps each day Using the right bulbs Function Number of bulbs Trade number Headlamps 2 4652 Front turn signal lamps 2 1157 Front sidemarker Park lamps 2 amber 194 Br...

Page 56: ...the parking lamp assembly away from the headlamp bulb 3 Remove the four screws and the retaining bracket from the headlamp bulb 4 Pull the headlamp bulb out of the housing disconnect the electrical co...

Page 57: ...embly 4 Carefully pull the bulb straight out of the socket and push in the new bulb 5 To complete installation follow the removal procedure in reverse order Replacing front clearance and identificatio...

Page 58: ...y Follow the same steps to replace any of these bulbs 1 Make sure the headlamp control is in the position and the turn signals are off then remove the four screws and the lamp lens from lamp assembly...

Page 59: ...for slow intervals Push the control on the end of the stalk to activate washer Push and hold for a longer wash cycle The washer will automatically shut off after ten seconds of continuous use TILT ST...

Page 60: ...accessories into the cigarette lighter Use the power point POWER WINDOWS IF EQUIPPED Do not leave children unattended in the vehicle and do not let children play with the power windows They may seriou...

Page 61: ...fully Depress again to stop window operation Window lock The window lock feature allows only the driver to operate the power windows To lock out all the window controls except for the driver s press t...

Page 62: ...ust the auxiliary convex mirrors Convex mirrors are a ball stud design for precise adjustment to maximize viewing area Power side view mirrors if equipped The ignition can be in any position to adjust...

Page 63: ...ll not burn This is a normal condition Do not remove ice from the mirrors with a scraper or attempt to readjust the mirror glass if it is frozen in place These actions could cause damage to the glass...

Page 64: ...is feature is especially useful to the driver when towing a trailer SPEED CONTROL IF EQUIPPED To turn speed control on Press CRUISE RPM If the vehicle is moving speed control will be enabled if the ve...

Page 65: ...arily slower or faster than the set speed this is normal Speed control cannot reduce the vehicle speed if it increases above the set speed on a downhill If your vehicle speed is faster than the set sp...

Page 66: ...set speed by 1 mph 1 6 km h or engine RPM in idle mode To set a lower set speed Press and hold RESUME If the vehicle is moving this will decrease vehicle speed if the vehicle is stationary this will...

Page 67: ...iously programmed set speed or engine RPM Pressing OFF will erase the previously programmed engine RPM To return to a previously set speed Press RESUME For RESUME to operate the vehicle speed must be...

Page 68: ...s are available from your dealer You should always carry a second key with you in a safe place in case you require it in an emergency POWER DOOR LOCKS IF EQUIPPED Press U to unlock all doors and L to...

Page 69: ...stop 40 20 40 split bench seat if equipped Lift the track release bar to move the seat forward or backward Ensure the seat is re latched into place Pull the handle on the side of the seat up to recli...

Page 70: ...lumbar support control toward the front of the vehicle For less lumbar support turn the lumbar support control toward the rear of the vehicle Easy Aire seat if equipped Move handle to the left to mov...

Page 71: ...rol to adjust seatback Pump handle to raise seat height Push handle full down to lower To reduce the risk of excess slack in the belt system always adjust the seat height before fastening the seat bel...

Page 72: ...side of the seat cushion Press to raise or lower the front portion of the seat cushion Press to raise or lower the rear portion of the seat cushion Press the control to move the seat forward backward...

Page 73: ...height Press down on the switch to lower the seat height To reduce the risk of excess slack in the belt system always adjust the seat height before fastening the seat belt Press up on the switch to i...

Page 74: ...lit 60 40 seat Each seat cushion can be flipped up into the seatback position 1 Pull the control to release the seat cushion 2 Rotate the seat cushion up until it locks into the vertical storage posit...

Page 75: ...ions Always drive and ride with your seatback upright and the lap belt snug and low across the hips To reduce the risk of injury make sure children sit where they can be properly restrained All occupa...

Page 76: ...ver use a single belt for more than one person Combination lap and shoulder belts 1 Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from until yo...

Page 77: ...e belt when not in use Vehicle sensitive mode The vehicle sensitive retractor allows free shoulder belt length adjustment to your movements and locks in response to vehicle movement For example if the...

Page 78: ...SuperCab Crew Cab 2007 F 650 750 f67 Supplement USA fus Seating and Safety Restraints 77...

Page 79: ...ety belt extension only if the safety belt is too short for you when fully extended Do not use extensions to change the fit of the shoulder belt across the torso Safety belt maintenance Inspect the sa...

Page 80: ...minates 1 2 minutes and the warning chime sounds 4 8 seconds The driver s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding The safety belt warning ligh...

Page 81: ...efore the ignition switch is turned to the ON position The BeltMinder feature will not activate The following are reasons most often given for not wearing safety belts All statistics based on U S data...

Page 82: ...MORE people Children and younger brothers sisters imitate behavior they see I have an air bag Air bags offer greater protection when used with safety belts Frontal air bags are not designed to inflat...

Page 83: ...BeltMinder system activated for yourself and others who may use the vehicle To reduce the risk of injury do not deactivate activate the BeltMinder feature while driving the vehicle BeltMinder activati...

Page 84: ...to use safety restraints for children in the U S and Canada If small children generally children who are four years old or younger and who weigh 40 lb 18 kg or less ride in your vehicle you must put t...

Page 85: ...em Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 lb 18 kg and are around 4 years of age Although the lap shoulder belt will provide some protection thes...

Page 86: ...ovable shield remove the shield and use the lap shoulder belt If a seating position has a low seat back and no head restraint a backless booster seat may place your child s head top of ear level above...

Page 87: ...children to ride Follow all instructions provided by the manufacturer of the booster seat Never put the shoulder belt under a child s arm or behind the back because it eliminates the protection for th...

Page 88: ...tal unbuckling Place seat back in upright position Ford recommends the use of a child safety seat having a top tether strap Install the child safety seat in a seating position with a tether anchor For...

Page 89: ...n under 12 are safer when properly restrained in the rear seat to the extent this is possible 2 While holding the shoulder and lap belt portions together route the tongue through the child seat accord...

Page 90: ...e placing the child in the seat forcibly tilt the seat forward and back to make sure the seat is securely held in place To check this grab the seat at the belt path and attempt to move it side to side...

Page 91: ...alled to the inside of the back panel of your vehicle The anchor bracket must be installed using the instructions provided with the tether anchorage hardware kit Tether anchorage hardware kits part nu...

Page 92: ...air may cause the engine speed to increase uncontrollably and over speed If this situation occurs mechanical damage fire explosion personal injury or death could result Turning off the ignition key wi...

Page 93: ...ter could cause an explosion and result in property damage and or personal injury 3 When the WAIT TO START light turns off turn the key to START when the engine starts release the key If the engine do...

Page 94: ...f 32 F 0 C or lower read the following instructions Make sure that the batteries are of sufficient size and are fully charged Check other electrical components to make sure they re in optimum conditio...

Page 95: ...d or radiator shutters where conditions warrant Winter fronts The use of winter fronts or other air restrictive devices mounted in front of the radiator on vehicles with chassis mounted charge air coo...

Page 96: ...ransmission that will let the engine easily start the load without slipping the clutch Accelerate smoothly and evenly rapid acceleration increases fuel consumption without increasing engine performanc...

Page 97: ...wheels and turn the front wheels to one side so that if the vehicle rolls the front tires will act against the curb to stop the vehicle The front wheels will be more effective at stopping a rolling v...

Page 98: ...that are equipped with an override feature allow the operator to restart the engine so the vehicle can be moved the engine should not be operated any longer than necessary A decal located in front of...

Page 99: ...ected by a qualified service technician Know the required stopping distances for all driving conditions that may be encountered For longer brake lining life take full advantage of engine braking power...

Page 100: ...ese conditions with caution and only to seek service repair and remove the vehicle from the roadway If braking performance or pedal response becomes very poor even when the pedal is strongly applied t...

Page 101: ...ransmission P Park if equipped or N Neutral for vehicles with automatic transmission Use of wheel chocks is also recommended in hilly or off road usage Unexpected and possible sudden vehicle movement...

Page 102: ...stopping distance will increase greatly and the handling of your vehicle will be adversely affected POWER PARK AIR OPERATED PARKING BRAKE OPTION IF EQUIPPED This feature uses a brake chamber mounted o...

Page 103: ...ch pedal 4 Select the appropriate drive gear 5 Push the yellow dash mounted parking brake knob Hold the brake pedal down while moving the gearshift lever from position to position If the brake pedal i...

Page 104: ...the power spring applies the brake and unless air pressure can be re established the spring brake must be released as follows in order to move the vehicle Block the wheels to help prevent the vehicle...

Page 105: ...n approximately 100 125 psi 690 862 kPa The air compressor governor cut in and cut out pressure settings are preset at the factory and are not adjustable When air pressure is insufficient below 60 psi...

Page 106: ...brakes for proper adjustment at the intervals listed in the Scheduled Maintenance Guide chapter Do not manually adjust the automatic slack adjusters to correct excessive pushrod stroke as it may resu...

Page 107: ...you are unsure of the air reservoir locations or the draining procedure Parking brake Do not use the gearshift selector in place of the parking brake unexpected and possible sudden vehicle movement ma...

Page 108: ...s and remains illuminated when the ignition is turned ON until the parking brake is released Releasing spring brake with air pressure The air system in all vehicles with spring actuated rear wheel par...

Page 109: ...the wheels to help prevent the vehicle from moving Unexpected and possibly sudden vehicle movement may occur if these precautions are not taken Impact wrenches should not be used as they may damage th...

Page 110: ...IF EQUIPPED Note The exhaust brake is a retarding device intended to help control vehicle speed it is not a vehicle stopping device An exhaust brake is an optional auxiliary braking system that assis...

Page 111: ...brake off Starting engine Before starting the engine make sure that the exhaust brake switch is in the OFF position Do not turn the exhaust brake on until the engine has reached normal operating tempe...

Page 112: ...s not recommended for use on slippery or low traction road surfaces Under these conditions a loss of vehicle control could occur Exhaust brake operating characteristics When you remove your feet from...

Page 113: ...ed off before shutting off the engine Note Installing an exhaust or auxiliary brake does not necessarily protect the engine from exceeding maximum governed speed The primary brakes should be used to n...

Page 114: ...ply valve delivers air to the trailer supply and will automatically pop out shutting off the trailer supply if pressure is decreased to approximately 35 psi 249 kPa The parking brake controls the spri...

Page 115: ...psi 483 kPa the trailer air supply 1 red knob may be pushed in and should stay in charging the trailer air system and releasing the trailer brakes The parking brake 2 yellow knob can now be pushed in...

Page 116: ...h both knobs pushed in normal driving position the parking brakes for both the tractor and trailer can be applied by pulling the parking brake knob 2 out exhausting air from the tractor spring brakes...

Page 117: ...duced to approximately 35 psi 249 kPa the trailer air supply 1 knob will automatically pop out applying the emergency or parking brakes on the trailer If the trailer air supply 1 knob is manually held...

Page 118: ...der panic conditions or on loose gravel bumps wet or snowy roads is normal and indicates proper functioning of the vehicle s ABS If the vehicle has continuous vibration or shudder in the steering whee...

Page 119: ...leave enough room between your vehicle and the vehicle in front of you to stop We recommend that you familiarize yourself with this braking technique However avoid taking any unnecessary risks TRACTIO...

Page 120: ...can cause you to lose control of your vehicle increasing the risk of severe personal injury or property damage The occurrence of a Traction Control event is an indication that at least some of the ti...

Page 121: ...the vehicle will remain at normal ride height Tractor trailer connections To reduce the risk of personal injury use extreme caution when making brake and light connections Inclement weather and accum...

Page 122: ...ssible property damage and personal injury AUTOMATIC TRANSMISSION OPERATION IF EQUIPPED Main transmission auxiliary transmission transfer case and power take off PTO control shift patterns can be foun...

Page 123: ...ing properly Do not rely solely on the parking mechanism of the transmission 4 Turn the engine off when you leave the vehicle Never leave the vehicle unattended when the engine is running Allison 2500...

Page 124: ...ift the transmission out of P Park Hold the brake pedal down while shifting out of P Park then release the parking brake Allison 3000 Series push button shifter To shift the transmission into R Revers...

Page 125: ...clutch while coasting Re engaging the clutch after coasting may not only cause a great shock to the clutch but the whole drivetrain Internal engine damage and or clutch and flywheel failure can resul...

Page 126: ...cting Depress the clutch pedal immediately and shift into the desired gear then release the clutch pedal MANUAL TRANSMISSION OPERATION IF EQUIPPED Note Continued use of a damaged or worn clutch prolon...

Page 127: ...er into gear When more power is required shift to a lower gear and accelerate the engine near the governed speed Shifting with a synchronized transmission With the clutch pedal depressed use 2 Second...

Page 128: ...while pressing lightly on the accelerator Operating the Eaton FS 5406A FS 5406N FS 6406A and FSO 6406A 6 speed transmissions These 6 speed transmissions are equipped with six forward gears and one re...

Page 129: ...TAKE OFF PTO OPERATION Vehicles equipped with an Allison automatic transmission except 3000 Series applications and vehicles equipped with a Caterpillar engine The PTO can be operated while the vehicl...

Page 130: ...igher gear occur When operating the PTO while the vehicle is moving the PTO may be disengaged whenever it is no longer required When there is no load on the PTO gear it can be pulled out of engagement...

Page 131: ...ngs Exceeding these ratings by overloading can cause component failure resulting in property damage personal injury or death Rear axles with locking or limited slip differentials If your vehicle is eq...

Page 132: ...than 25 mph 40 km h and while the wheels are not slipping The differential must not be locked when the vehicle is traveling down steep grades and traction is minimal Note Never use the differential lo...

Page 133: ...These ranges can also be used to provide additional steps between transmission shifts when driving on steep grades and or fuel economy may be factors Note Do not shift between ranges when the speed c...

Page 134: ...ower part of the switch while the transmission is in N Neutral then release and apply the accelerator Shifting the axle from HI to LO range vehicle stopped Place the transmission in N Neutral then pre...

Page 135: ...peed axle as a high end ratio extender stay in the LO range for normal upshifts and only shift the axle to HI on the freeway for greater road speed Transmission 5 speed 1st 2nd 3rd 4th 5th 6th Speed T...

Page 136: ...king may induce wheel lockup with loss of vehicle control and the possibility of accident and serious injury especially on wet or slippery road surfaces TRAILER TOWING Towing a trailer places an addit...

Page 137: ...ailer and make sure it is properly attached to your vehicle See your dealer or a reliable trailer dealer if you require assistance Hitches Do not use hitches that clamp onto the vehicle s bumper or at...

Page 138: ...you are towing on long steep grades Consult your local motor vehicle speed regulations for towing a trailer To eliminate excessive transmission shifting use a lower gear This will also assist in trans...

Page 139: ...ailable on your automatic transmission or N Neutral manual transmissions and automatic transmissions without a P Park position Vehicles with trailers should not be parked on a grade If you must park o...

Page 140: ...ctor protection valve Pull against the trailer for an additional check of proper hook up Do not pull hard enough to damage or strain the equipment 6 Set the tractor parking brakes and fully raise the...

Page 141: ...e nearest authorized dealer more than 35 miles 56 3 km from the disablement location the member shall be responsible for any mileage costs in excess of 35 miles 56 3 km Trailers shall be covered up to...

Page 142: ...a safety hazard for other motorists Note With extended use the flasher may run down your battery FUSING If electrical components in the vehicle are not working a fuse may have blown Blown fuses are i...

Page 143: ...ake chime 5 15A Back up lamps DRL relays Blend door actuator Heated seat module Trailer ABS relay Exhaust brake Climate mode switch 6 Not used 7 Not used 8 5A Radio GEM 9 5A Switch illumination Headla...

Page 144: ...DRL 22 15A Air solenoid 4 pack Air horn Air suspension dump Differential lock axle and Two speed axle 23 10A Electronic flasher 24 15A Vacuum pump Air dryer ABS Fuel heater Fuel transfer pump relay H...

Page 145: ...nnect the battery before servicing high current fuses Fuse Relay Location Fuse Amp Rating Fuse Description 1 15A Park lamps Roof lamps 2 30A Power seat driver 3 30A Power seat passenger 4 15A Washer p...

Page 146: ...dy builder prep trailer socket stop 6 0L Power Stroke engine only 16 5A ABS Run feed 17 Not used 18 10A Fuel transfer pump duel fuel tanks only 19 Not used 20 10A Engine ECM power relay 6 0L Power Str...

Page 147: ...ion Box fuses 8 9 10 11 Starter motor relay 116 30A Body builder prep left right turn relays Back up lamps 117 20A Body builder prep trailer socket stop Caterpillar and Cummins engines only 118 60A Hy...

Page 148: ...02 Park lamps relay 303 Blower motor relay 304 Air ABS relay Hydraulic modulator relay 401 Not used 501 Not used 502 Not used 503 Not used Mini fuse Maxi fuse Trailer tow relays if equipped Fuse Relay...

Page 149: ...Your vehicle has two inline fuses located in on the battery cables by the battery A 10A fuse for the transmission control module and a 40A fuse for the engine control module Refer to Automatic transmi...

Page 150: ...damage the glow plugs injector driver module and PCM 2 Do not disconnect the battery of the disabled vehicle as this could damage the vehicle s electrical system 3 Park the booster vehicle close to t...

Page 151: ...om the battery and the carburetor fuel injection system Do not use fuel lines engine rocker covers or the intake manifold as grounding points Do not connect the end of the second cable to the negative...

Page 152: ...es before disconnecting the jumper cables Removing the jumper cables Remove the jumper cables in the reverse order that they were connected 1 Remove the jumper cable from the ground metal surface Note...

Page 153: ...le be unloaded prior to being towed to reduce any abnormal load to the vehicle components resulting from the towing procedures Before towing be sure to fully release the parking brake The spring actua...

Page 154: ...towed even a short distance without suspending rear wheels or removing the axle shaft or propeller shaft Note In the event the chassis is equipped with a tandem axle and the vehicle is to be towed fro...

Page 155: ...lding a 11 2 inch diameter brass drift or hammer against the axle shaft center and hitting it with a five or six pound hammer Note Do not use a chisel or wedge to loosen the axle shafts and dowels Use...

Page 156: ...heel end 4 If tapered dowels are required install them at each stud and into the flange of the axle shaft Use a punch or drift and hammer if needed 5 Install the fasteners and tighten to correct torqu...

Page 157: ...isfied with the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved...

Page 158: ...be required to either replace the vehicle with one substantially identical or repurchase the vehicle and reimburse the buyer in an amount equal to the actual price paid or payable by the consumer less...

Page 159: ...ine damage Ford Motor Company Ford of Canada is not responsible for any damage caused by use of improper fuel In the United States using leaded fuel may also result in difficulty importing your vehicl...

Page 160: ...LY If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addi...

Page 161: ...ect deposits because they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellent...

Page 162: ...from your dealer ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal When washing Take care when using a power washer to clean the...

Page 163: ...ean the instrument panel with a damp cloth then dry with a dry cloth Avoid cleaners or polish that increase the gloss of the upper portion of the instrument panel The dull finish in this area helps pr...

Page 164: ...products may cause premature wearing of the clear protective coating UNDERBODY Flush the complete underside of your vehicle frequently Keep body and door drain holes free from packed dirt FORD CAR CA...

Page 165: ...t Premium Car Wash Concentrate U S only ZC 17 B Motorcraft Premium Glass Cleaner Canada only CXC 100 Motorcraft Premium Liquid Wax ZC 53 A Motorcraft Professional Strength Carpet Upholstery Cleaner ZC...

Page 166: ...ntilated area do not work on the brakes or the clutch unless the proper precautions are taken to avoid inhaling friction material dust do not wear loose fitting clothing hanging jewelry watches or rin...

Page 167: ...and intends on performing the vehicle maintenance and service he is strongly urged to purchase a service manual Take care when performing any maintenance system check or service on your vehicle Some...

Page 168: ...nflation pressure for the tire size load range ply rating and steer axle loading typical for their operation each steer axle tire will equal 1 2 steer axle loading Special applications may warrant a s...

Page 169: ...il wrung until nearly dry Dispose of used rags with care to avoid getting dust in the air Use an approved respirator when emptying vacuum cleaners and handling used rags 5 Worker clean up Wash your ha...

Page 170: ...ailer is just as important as the tractor Proper brake balance on trucks and tractor trailers is essential for effective braking Once a year the entire brake system must be inspected Check the followi...

Page 171: ...ty of applications and conditions If you are uncertain of the proper schedule and procedures for your vehicle contact your dealer Inspect the brake lining every maintenance interval Establish inspecti...

Page 172: ...rance to the hose to avoid an abrasion to the new hose Examine all connections for leaks Repair or replace brake line tubes hoses or fittings as required Driveline parking brake Parking brake adjustme...

Page 173: ...o excess material is on the inside of the pipes that can be pulled into the engine If the service condition of the pipes hoses or clamps is questionable replace the defective part s Be sure that prior...

Page 174: ...s be checked for tightness every 60 000 miles 96 000 km or annually whichever occurs first DO NOT OVERTIGHTEN Power steering Whenever the power steering s hydraulic system has been drained and refille...

Page 175: ...mponents or possible personal injury may occur To open the hood 1 Set the parking brake shift into N Neutral automatic transmission or 1 First manual transmission and turn the engine off 2 Lift upward...

Page 176: ...Ford specification listed Refer to Lubricant specifications in this chapter Inspect the fluid level in the washer reservoir when insufficient fluid is sprayed State or local regulations on volatile o...

Page 177: ...ed Maintenance Guide chapter for the appropriate intervals for checking the engine oil Check the engine oil level consistently and accurately If your vehicle is equipped with a Cummins or Caterpillar...

Page 178: ...ed Engine oil and filter recommendations If your vehicle is equipped with a Cummins or Caterpillar engine refer to the appropriate engine operator s manual for information on the engine oil If your ve...

Page 179: ...n energy conserving oil be sure it meets Ford specification WSS M2C171 D or API service category designation CI 4 SL and is of the proper viscosity grade for the temperature range in which you expect...

Page 180: ...valent This filter protects your engine by filtering harmful abrasive or sludge particles BATTERY Your vehicle is equipped with two or three maintenance free batteries which are mounted in a covered t...

Page 181: ...h can cause personal injury Therefore do not allow flames sparks or lighted substances to come near the battery When working near the battery always shield your face and protect your eyes Always provi...

Page 182: ...ntifreeze Tester 014 R1060 The level of coolant should be maintained at the full mark in the coolant reservoir If the level falls below add coolant per the instructions in the Adding engine coolant se...

Page 183: ...only water to fill the cooling system When adding coolant make sure it is a 50 50 mixture of engine coolant and distilled water Add the mixture to the coolant reservoir when the engine is cool until...

Page 184: ...t add extra inhibitors or additives to the coolant These can be harmful and compromise the corrosion protection of the engine coolant Do not mix with recycled coolant unless from a Ford approved recyc...

Page 185: ...of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford approved recycling process is not yet available Used engine coolant should be dispo...

Page 186: ...ling system and engine protection Fan clutches Your vehicle s cooling system is equipped with a viscous fan clutch The fan clutch helps control cooling increase performance improve fuel economy and re...

Page 187: ...rain position and allow water to drain out Note Drain until the water fuel mixture becomes only fuel 4 Turn the drain valve to the closed position 5 Restart the engine and check WATER IN FUEL indicato...

Page 188: ...er separator Fuel filter replacement 6 0L Power Stroke engine Removal 1 Remove the fuel filter cap by turning counterclockwise 2 Remove and discard the old fuel filter element 3 Carefully clean the ma...

Page 189: ...lter water separator as recommended in the Scheduled Maintenance Guide chapter or sooner if it becomes plugged Vehicles operated on fuel with more than average impurities may require replacement of th...

Page 190: ...haling too much fuel vapor of any kind can lead to eye and respiratory tract irritation In severe cases excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury Av...

Page 191: ...e gasohol or alcohol to diesel fuel This practice creates a serious fire hazard and engine performance problems Use low sulfur less than 0 05 by weight fuel as required by the EPA for emission complia...

Page 192: ...for an excessive period of time You may need to crank the engine for a longer time than normal If the engine fails to start in 30 seconds turn the ignition to the OFF position and wait for two minutes...

Page 193: ...serve is the small amount of usable fuel remaining in the fuel tank after the fuel gauge indicates empty The amount of Empty Reserve varies and should not be relied upon to increase driving range When...

Page 194: ...y keeping records during summer and winter will show how temperature impacts fuel economy In general lower temperatures give lower fuel economy Driving style good driving and fuel economy habits Give...

Page 195: ...ing System Check the fan for damage to blades replace if damaged with the recommended parts Inspect for fan to shroud interference and any damage to shroud such as cracks and holes The fan ratio shoul...

Page 196: ...smission or 1 First manual transmission and turn the engine off 2 Open the hood 3 Clean the top of the power steering fluid reservoir 4 Remove the dipstick from the reservoir and wipe the dipstick cle...

Page 197: ...enance Guide chapter for the service interval 1 Clean the reservoir caps before removal to prevent dirt or water from entering the reservoir 2 Visually inspect the fluid level the level should be at t...

Page 198: ...ata Sheet MSDS For 24 hour MEDICAL EMERGENCY INFORMATION on Ford Motorcraft products call 1 800 959 3673 FORD Failure to follow these instructions may result in personal injury 1 Set the parking brake...

Page 199: ...ycling automotive fluids Automatic transmission fluid Refer to your Allison Automatic Transmission Operator s Manual for scheduled intervals for transmission fluid checks and changes Your transmission...

Page 200: ...mission fluid may cause internal transmission component damage Manual transmission fluid Refer to the Scheduled Maintenance Guide chapter for transmission fluid level checks and fluid change intervals...

Page 201: ...8 Clean and install the filler plug securely CHASSIS MOUNTED CHARGE AIR COOLER Inspect charge air cooler daily With the engine off visually inspect the charge air cooler core assembly for debris and c...

Page 202: ...modification should be made to any vehicle control system without first contacting your dealer SUSPENSION INSPECTION Note Do not adjust air suspension height to any setting other than the specified s...

Page 203: ...ive way causing the vehicle to fall and result in property damage personal injury or death Always use floor stands to support the vehicle FRAME AND TOW HOOKS Your vehicles chassis is manufactured with...

Page 204: ...uts to 200 ft lb 271 N m using a diagonal pattern 5 Re torque the nuts to 400 ft lb 542 N m using a diagonal pattern For vehicles equipped with 14ACC 14 ADN and 14ADP axles do not use Step 6 6 Re torq...

Page 205: ...lubricant level should be up to the bottom of the filler plug opening 6 If necessary add enough lubricant through the filler plug opening so that the lubricant level is at the bottom of the opening 7...

Page 206: ...re are two venting methods a slit or small hole in the rubber check vent or the window You can use either of these methods to prevent pressure build up Normal maintenance Over a period of time if not...

Page 207: ...checked for alignment Rotate the wheel with a piece of chalk attached to a steady firm surface and placed to just barely clear the outside surface of the tire bead seat This procedure will point out t...

Page 208: ...t tire and wheel in position over studs and push it back as far as possible Use care so that the threads on studs are not damaged 2 Position the outer rear tire and wheel in place over the studs and p...

Page 209: ...approximately 50 miles 80 km check the nuts for tightness Some natural seating of parts may be encountered and the torque on the nuts will drop Retighten all nuts to specifications Once a week inspect...

Page 210: ...or lock rings of different types manufacturers or sizes Never use cracked bent or badly rusted parts Never re inflate flat tires on vehicle use the spare tire Never add air until each side ring or loc...

Page 211: ...d Keep lubricant away from Hex nut and rim clamp contact surfaces Cap nut ball face and ball seat on the disc wheel Flange nut washer surface and flat on the disc wheel TIRE WHEEL RIM SELECTION AND IN...

Page 212: ...23800 10795 110 758 12R22 5 H 8 25 14400 6531 120 827 27120 12301 120 827 9 00 14780 6704 120 827 27120 12301 120 827 245 75R22 5 G 6 75 7 50 9350 4241 110 758 17640 8001 110 758 255 70R22 5 H 6 75 10...

Page 213: ...uipped according to Federal Occupational Safety and Health Administration OSHA regulations For example during any procedure involving tire inflation the technician or individual must utilize a remote...

Page 214: ...out of the trajectory as indicated in the illustration Under some circumstances the trajectory may deviate from the suspected path 2007 F 650 750 f67 Supplement USA fus Maintenance and Specifications...

Page 215: ...craft SAE 75W 140 Motorcraft Synthetic Rear Axle Lubricant XY 75W140 QL SAE 75W 80 40 F to 80 F 40 C to 27 C SAE 75W 140 40 F to 100 F 40 C to 38 C SAE 75W 140 40 F and above 40 C and above Motorcraft...

Page 216: ...t Synthetic Rear Axle Lubricant XY 75W140 QL SAE 75W 140 40 F to 100 F 40 C to 38 C SAE 80W 15 F to 70 F 26 C to 21 C Motorcraft SAE 80W 90 Premium Rear Axle Lubricant XY 80W90 QL SAE 90W 10 F to 100...

Page 217: ...r axles With chassis load on axle force grease through thrust bearings then with axle lifted clear of the floor force grease between kingpin and bushing surfaces Motorcraft Premium Long Life Grease XG...

Page 218: ...GC LB NLGI 2 lithium complex based moly grease or multi purpose lithium complex grease Motorcraft Premium Long Life Grease XG 1 C Clutch Release bearing shafts fork GC LB NLGI 2 lithium complex based...

Page 219: ...washer Washer fluid WSB M8B16 A2 Motorcraft Premium Windshield Washer Concentrate ZC 32 A Transmission Eaton Fuller Petroleum oil Engine oil API SL or API CF MIL L 2104E or MIL L 46152E SAE 50 above...

Page 220: ...API CF MIL L 2104E or MIL L 46152E SAE 50 above 0 F 18 C SAE 40 below 0 F 18 C Mineral gear oil API GL 1 rust and oxidation inhibited EP gear oils are not acceptable SAE 90 above 0 F 18 C SAE 80 belo...

Page 221: ...oil API SL or API CF MIL L 2104E or MIL L 46152E SAE 50 above 10 F 12 C SAE 40 below 10 F 12 C Mineral gear oil API GL 1 rust and oxidation inhibited SAE 90 above 10 F 12 C SAE 80W below 10 F 12 C Syn...

Page 222: ...Super Duty Motor Oil XO 30 QSD Mineral gear oil with rust and oxidation inhibitor API GL 1 Do not use multi weight and GL 5 EP gear oils they may cause transmission failure or damage SAE 90 above 10 F...

Page 223: ...Synthetic Rear Axle Lubricant XY 75W140 QL SAE 75W 80 40 F to 80 F 40 C to 27 C SAE 75W 140 40 F to 100 F 40 C to 38 C SAE 80W 90 15 F to 100 F 26 C to 38 C Motorcraft SAE 80W 90 Premium Rear Axle Lu...

Page 224: ...Synthetic Rear Axle Lubricant XY 75W140 QL SAE 75W 140 40 F to 100 F 40 C to 38 C SAE 80W 15 F to 70 F 26 C to 21 C SAE 75W 140 40 F and above 40 C and above Motorcraft SAE 75W 140 Motorcraft Synthet...

Page 225: ...ncluding synthetic lubricants Do not mix conventional and synthetic lubricants SAE 75W 140 Above 40 F Above 40 C Motorcraft SAE 75W 140 Motorcraft Synthetic Rear Axle Lubricant XY 75W140 QL SAE 85W 14...

Page 226: ...or equivalent Cab latch pivots Door check hinges latches and strikers Seat adjuster slides GC LB NLGI 2 lithium complex based moly grease or equivalent or multi purpose lithium complex grease Motorcra...

Page 227: ...10 F 12 C Motorcraft SAE 15W 40 Super Duty Motor Oil XO 15W40 QSD SAE 10W 30 10 F to 90 F 23 C to 32 C Motorcraft SAE 10W 30 Super Duty Motor Oil XO 10W30 QSD SAE 0W 30 below 0 F 18 C Motorcraft SAE 0...

Page 228: ...0 13 2 21060D 21000 9525 Single rear axle single reduction with driver controlled locking differential 28 0 13 2 M210T 21000 9525 Single rear axle two speed 16 0 33 0 23090S 23000 10432 Single rear a...

Page 229: ...your vehicle Power steering system Steering gear Power steering fluid volume TAS40 17 6 pints TAS66 18 4 pints Transmission Description Pints Liters Allison 3000 3500 5 speed and 6 speed automatics 5...

Page 230: ...Single steel rectangular 35 132 F 650 Low Profile F 650 Dock Height standard F 750 Pick up and Delivery standard F 750 Severe Service standard Single steel rectangular 45 170 F 650 Dock Height F 750...

Page 231: ...RH 246 LH F 650 Low Profile F 650 Dock Height F 750 Pick up and Delivery F 750 Severe Service Dual steel rectangular 65 65 246 246 F 650 Dock Height F 750 Pick up and Delivery F 750 Severe Service Dua...

Page 232: ...s conforming to Ford specifications Motorcraft parts are designed and built for best performance in your vehicle Using these parts for replacement is your assurance that Ford Built quality stays in yo...

Page 233: ...lushing In many cases fluid discoloration is a normal operating characteristic of the chemical compound and in itself does not demonstrate that a fluid needs to be changed Oils and fluids identified i...

Page 234: ...d 4 X 4 Automatic Transmission Engine Cooling and Cabin Heating Steering and Suspension Charge Start Battery Wheel Alignment Anti Lock Brake System EMISSIONS CONTROL SYSTEM To ensure the emissions con...

Page 235: ...dual owners under the laws of some states In Canada modification of the emissions control system could create liability under applicable Federal or Provincial laws NOISE EMISSIONS WARRANTY PROHIBITED...

Page 236: ...nt and baffle in air cleaner re indexing of air cleaner Exhaust System Removal or rendering inoperative exhaust system components including the catalytic converter muffler assembly inlet pipe outlet p...

Page 237: ...ation decal The following services are to be performed at scheduled intervals because they are considered essential to the life and performance of your vehicle Ford recommends that you perform mainten...

Page 238: ...ubjected to heavy use or adverse operating conditions such as Frequent brake applications while fully loaded Operation on hilly or mountainous terrain Frequent operation on dirt gravel or mud Some aft...

Page 239: ...ny emission control systems maintenance services performed on your vehicle Maintenance Record Warranty Start Date ______________________________________ Engine Displacement ___________________________...

Page 240: ...Steering system Check the power steering pump fluid level and check the system for leaks Check the entire vehicle for evidence of fluid leaks U S Department of Transportation Federal Highway Administ...

Page 241: ...he same or the equivalent part Also a noise emission control service Suspension system Tighten the front and rear spring U bolts to the specified torque Driveline and rear axle system Lubricate the U...

Page 242: ...appearance the system should be drained flushed and refilled with the prescribed solution of cooling system fluid and water Use only permanent type coolant that meets Ford specifications WSS M97B51 A...

Page 243: ...lamp At each engine start up Inspect the entire exhaust system including inlet pipe muffler outlet pipe and all exhaust clamps and fasteners for holes leakage breakage looseness and corrosive damage E...

Page 244: ...ain holes At least twice annually Clean windshield wiper blades As required Replace windshield wiper blades If wiping the blades with a clean cloth and mild detergent and washing with a cleaner does n...

Page 245: ...rease type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system hydraulic Master cylinder check leve...

Page 246: ...ricate Cooling system Coolant check level Coolant check freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coolant replace See engine manufactu...

Page 247: ...fill w synthetic at 500 000 miles 800 000 km Converted to synthetic at 250 000 miles 400 000 km Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthetic oil chan...

Page 248: ...ng grease type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system hydraulic Master cylinder check...

Page 249: ...rk lubricate Cooling system Coolant check level Coolant check freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coolant replace See engine man...

Page 250: ...actory fill w synthetic at 500 000 miles 800 000 km Converted to synthetic at 250 000 miles 400 000 km Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthetic oi...

Page 251: ...ype repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system hydraulic Master cylinder check fluid level...

Page 252: ...Cooling system Coolant check level Coolant check freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coolant replace See engine manufacturer s r...

Page 253: ...100 Kilometers x 1000 16 32 48 64 80 96 112 128 144 160 Months 3 6 9 12 15 18 21 24 27 30 Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Cab components Door hinges latches striker...

Page 254: ...grease type repack Tie rode ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system hydraulic Master cylinder check fl...

Page 255: ...lubricate Cooling system Coolant check level Coolant check freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coolant replace See engine manufa...

Page 256: ...272 288 304 320 Months 33 36 39 42 45 48 51 54 57 60 Eaton Fuller manual transmission synthetic oil change Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthet...

Page 257: ...bearing oil type change oil Wheel bearing grease type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake...

Page 258: ...lease bearing shafts forks Cooling system Coolant check level Coolant check freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coolant replace...

Page 259: ...40 45 50 Kilometers x 1000 8 16 24 32 40 48 56 64 72 80 Months 3 6 9 12 15 18 21 24 27 30 Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthetic oil change Cab...

Page 260: ...g oil type change oil Wheel bearing grease type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system...

Page 261: ...Release bearing shafts fork lubricate Cooling system Coolant check level Coolant check freeze protection Extended life coolant add extender See engine manufacturer s recommendation Extended life coola...

Page 262: ...6 104 112 120 128 136 144 152 160 Months 33 36 39 42 45 48 51 54 57 60 Eaton Fuller manual transmission synthetic oil change Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Da...

Page 263: ...ding R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp 2007 F 650 7...

Page 264: ...ding R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp 2007 F 650 7...

Page 265: ...ding R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp 2007 F 650 7...

Page 266: ...Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp 2007 F 650 750 f67 Supplement USA fus Scheduled Maintenance Guide 265...

Page 267: ...00 Months 6 12 18 24 30 36 42 48 54 60 66 72 Change engine oil and filter 1 Inspect belt Clean fuel filter pre strainer 2 Change fuel filter 2 3 Measure air intake restriction 4 5 Service the cooling...

Page 268: ...on 4 5 Service the cooling system Inspect electrical system Every 12 months 100 000 miles 160 000 km or 3 800 hours Pressurize air induction system every 12 months 1 If fuel is more than 0 05 but less...

Page 269: ...filter every three months 5 000 miles 8 000 km or 125 hours of engine service If the vehicle is used for stationary use change engine oil and filter every three months 5 000 miles or 200 hours of engi...

Page 270: ...er reading R O Dealer s Stamp See corresponding mileage in maintenance schedule for services performed MOTORCRAFT PREMIUM GOLD COOLANT CHANGE RECORD The charts below will help you calculate your next...

Page 271: ...e of next change whichever comes first Dealer Stamp P A CODE R O Current mileage goes here Add 45 000 miles to the current miles 45 000 Next change due at this mileage Or Today s date goes here Add 3...

Page 272: ...checking and adding 170 196 fluid specifications 214 parking 100 106 171 Bulbs 54 C Catalytic converter see Emission control 171 CD single premium 32 Cell phone use 7 Child safety restraints 84 child...

Page 273: ...ater 96 E Emergencies roadside jump starting 148 Emission control system 194 233 catalytic converter 171 Engine cleaning 161 coolant 181 lubrication specifications 214 Engine fan 185 Engine oil 176 ch...

Page 274: ...sitions of the ignition 91 L Lamps bulb replacement specifications chart 54 cargo lamps 53 daytime running light 52 headlamps 52 high beams 52 instrument panel dimming 53 interior lamps 54 replacing b...

Page 275: ...76 warning light and chime 22 79 Safety seats for children 86 Scheduled Maintenance Guide 231 Coolant Change Record 269 General Maintenance Information 231 Seat belts see Safety restraints 74 Seats 6...

Page 276: ...27 W Warning chimes 22 Warning lights see Lights 22 Warranty coverage 6 Washer fluid 175 Washing your vehicle 160 Water Driving through 96 Waxing your vehicle 160 Wheels 205 Windows power 59 Windshie...

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