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Ford 2005 F-250 Super Duty, Owner'S Manual, Page: 3 / 304

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Ford 2005 F-250 Super Duty Owner'S Manual Download Page 3

Cleaning

238

Maintenance and Specifications

245

Engine compartment

247

Engine oil

249

Battery

253

Fuel information

261

Air filter(s)

278

Part numbers

280

Refill capacities

281

Lubricant specifications

283

Accessories

296

Index

299

All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.

Copyright © 2004 Ford Motor Company

Table of Contents

3

REVIEW COPY

2005 F250/350/450/550

(f23)

, Owners Guide (post-2002-fmt)

(own2002)

,

Market:

USA_English

(fus)

Summary of Contents for 2005 F-250 Super Duty

Page 1: ...4 Manual heating and air conditioning 35 Electronic automatic temperature control 37 Lights 40 Headlamps 40 Turn signal control 46 Bulb replacement 47 Driver Controls 55 Windshield wiper washer contro...

Page 2: ...160 Trailer towing 165 Recreational towing 174 Driving 175 Starting 175 Brakes 181 Transmission operation 184 Roadside Emergencies 211 Getting roadside assistance 211 Hazard flasher switch 212 Fuel p...

Page 3: ...ction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authori...

Page 4: ...following website In the United States www ford com In Canada www ford ca In Australia www ford com au In Mexico www ford com mx Additional owner information is given in separate publications This Ow...

Page 5: ...ificant steps towards this aim Information in this respect is highlighted in this guide with the tree symbol BREAKING IN YOUR VEHICLE Your vehicle does not need an extensive break in Try not to drive...

Page 6: ...cording Service data recorders in your vehicle are capable of collecting and storing diagnostic information about your vehicle This potentially includes information about the performance or status of...

Page 7: ...e recording modules Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent unless pursuant to court order or where required by law enforcement ot...

Page 8: ...lover personal injury or death Be sure to read Driving off road in the Driving chapter Using your vehicle with a snowplow For more information and guidelines for using your vehicle with a snowplow ref...

Page 9: ...paration Package is only available on certain 6 0L Diesel engine equipped vehicles Using your vehicle as a stationary power source PTO Refer to the Driving chapter for more information and guidelines...

Page 10: ...Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Powertrain Malfunction Speed Control Master Lighting Switch Hazard Warning Flasher Fog Lamps Front...

Page 11: ...olant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Ai...

Page 12: ...uster manual transmission Standard instrument cluster automatic transmission Harley Davidson instrument cluster REVIEW COPY 2005 F250 350 450 550 f23 Owners Guide post 2002 fmt own2002 Market USA_Engl...

Page 13: ...hapter If the light is blinking engine misfire is occurring which could damage your catalytic converter Drive in a moderate fashion avoid heavy acceleration and deceleration and have your vehicle serv...

Page 14: ...less the brake warning light also is illuminated Air bag readiness If this light fails to illuminate when ignition is turned to ON continues to flash or remains on have the system serviced immediately...

Page 15: ...ms Illuminates when the high beam headlamps are turned on Key in ignition warning chime Sounds when the key is left in the ignition in the OFF LOCK or ACCESSORY position and the driver s door is opene...

Page 16: ...g temperature the needle will be in the normal range between H and C If it enters the red section the engine is overheating Stop the vehicle as soon as safely possible switch off the engine and let th...

Page 17: ...o reset press and hold for less than 2 seconds With Full Message Center Press and release the message center INFO button until TRIP mode appears in the display Press the RESET button to reset Engine h...

Page 18: ...qualified technician Fuel gauge Indicates approximately how much fuel is left in the fuel tank when the ignition is in the ON position The fuel gauge may vary slightly when the vehicle is in motion o...

Page 19: ...riods of time with the gauge in the yellow area may cause internal transmission damage Altering the severity of the driving conditions is recommended to lower the transmission temperature into the nor...

Page 20: ...to adjust the treble setting Use SEEK SEEK Bass Press to adjust the bass setting Use SEEK SEEK Balance Press to adjust the audio between the left and right speakers Use SEEK SEEK Fade Press to adjust...

Page 21: ...the volume will come back on at a nominal listening level when the ignition switch is turned back on 7 CLK Clock Press to toggle between the clock and radio display To set the clock Press and hold CL...

Page 22: ...to set the strongest local radio stations without losing your original manually set preset stations for AM FM1 FM2 Press MENU to access Use SEEK to set When the six strongest stations are filled the s...

Page 23: ...disengage clock mode If your vehicle is equipped with an in dash clock refer to Setting the clock in the Driver Controls chapter 4 Aux Press to toggle between FES DVD and AUX modes If no auxiliary sou...

Page 24: ...AM FM Press to select AM FM frequency band 16 ON OFF Volume Press to turn ON OFF Turn to increase decrease volume If the volume is set above a certain level and the ignition is turned off the volume w...

Page 25: ...he next strong station or track 3 Phone mute Press to mute the playing media Press again to return to the playing media 4 Menu Press to toggle through the following modes Treble Press to adjust the tr...

Page 26: ...MENU to access Use SEEK to set When the six strongest stations are filled the station stored in preset 1 will begin playing If there are less than six strong stations the system will store the last on...

Page 27: ...g to the right 15 Tape direction Press to enter tape mode Press while in play mode to change which side of the tape is playing 16 AM FM Press to select AM FM frequency band 17 ON OFF Volume Press to t...

Page 28: ...radio stations or CD tracks Press again to stop When this radio is used in cargo vans where no rear speakers are installed in the vehicle fading to the rear speakers will result in no audio output PR...

Page 29: ...ed to compensate for road and wind noise Press MENU to access and use SEEK to adjust Setting the clock Press MENU until SELECT HOUR or SELECT MINUTE is displayed Press SEEK to adjust the hours minutes...

Page 30: ...tening level 9 Repeat Press to repeat the current CD track 10 Fast forward Press to manually advance in a CD track 11 Rewind Press to manually reverse in a CD track 12 Memory presets To set a station...

Page 31: ...rough 6 If a slot is not selected within 5 seconds the radio shall eject the current disc Press and hold for 2 seconds to auto eject all CDs present in the radio mechanism 20 CD slot Insert a CD label...

Page 32: ...ot being played CD CD PLAYER CARE Do Handle discs by their edges only Never touch the playing surface Inspect discs before playing Clean only with an approved CD cleaner and wipe from the center out D...

Page 33: ...e CDs Please contact your dealer for further information AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information If service is necessary see your dealer or...

Page 34: ...de air through the windshield defroster vents floor vents and demister vents Distributes outside air through the windshield defroster vents and demister vents Can be used to clear windshield of fog an...

Page 35: ...cle 2 Temperature selection Controls the temperature of the airflow in the vehicle 3 Air flow selections Controls the direction of the airflow in the vehicle See the following for a brief description...

Page 36: ...the rear seats Remove any snow ice or leaves from the air intake area at the base of the windshield To improve the A C cool down drive with the windows slightly open for 2 3 minutes after start up or...

Page 37: ...undesired odors from reaching the interior of the vehicle Recirculation can be engaged manually in any other airflow selection except defrost Recirculation may turn off automatically in all airflow se...

Page 38: ...nd outside or recirculated air to heat or cool the vehicle to reach the desired temperature 12 EXT Control if equipped Press EXT TEMP to display outside temperature Press again to display cabin temper...

Page 39: ...ther 1 Select 2 Select A C 3 Set the temperature control to maintain comfort 4 Set the fan speed to highest setting 5 Direct the outer instrument panel vents towards the side windows To increase airfl...

Page 40: ...rned to OFF To change the delay time of the autolamp feature do the following 1 Start with the ignition in OFF and the autolamps selected 2 Deselect the autolamps 3 Put the ignition in RUN 4 Put the i...

Page 41: ...d Turns the headlamps on with a reduced output To activate the ignition must be in the ON position the headlamp control is in the OFF or parking lamp position and the parking brake must be disengaged...

Page 42: ...should not normally need adjusting Vertical and horizontal aim adjustment sealed beam headlamps The headlamps on your vehicle are intended to be aimed using mechanical aimers If mechanical aimers are...

Page 43: ...er or on the bulb shield internal to the lamp mark or feature Measure the height from the center of your headlamp to the ground 2 and mark an 8 foot 2 4 meter long horizontal line on the wall or scree...

Page 44: ...ith the vertical line follow the next step to adjust it 8 Locate the horizontal adjuster 1 for each headlamp Turn it clockwise or counterclockwise to place the left edge of the high intensity area eve...

Page 45: ...pattern with a distinct horizontal edge towards the right If this edge is not at the horizontal reference line the beam will need to be adjusted so the edge is at the same height as the horizontal re...

Page 46: ...instrument panel switch is pushed past the detent and when any of the remote entry controls are pressed while the ignition is off The reading lamps can be turned on by pressing the rocker controls nex...

Page 47: ...top turn sidemarker 2 4157K 3157 Backup 2 3156 High mount stoplamp 1 922 Foglamp 2 9145 License plate lamp 2 194 Cargo lamp 2 906 Roofmarker 5 194 Rear fender clearance 4 W5W Interior visor lamp if eq...

Page 48: ...e clearance 4 Disconnect the electrical connector by squeezing the release tab and pushing the connector forward and then pulling it reward 5 Remove the bulb assembly by turning it counterclockwise an...

Page 49: ...p assembly while pulling the assembly straight out If removing the lamp is difficult removing the four screws along the top of the grill will help provide more clearance 4 Remove the bulb assembly 1 s...

Page 50: ...assembly while pulling the assembly straight out If removing the lamp is difficult removing the four screws along the top of the grill will help provide more clearance 4 Disconnect the electrical con...

Page 51: ...e headlamp assembly while pulling the assembly straight out If removing the lamp is difficult removing the four screws along the top of the grill will help provide more clearance 4 Remove the bulb ass...

Page 52: ...tabs 3 Rotate the bulb socket counterclockwise and remove from lamp assembly 4 Pull the bulb straight out of the socket Install the new bulb s in reverse order Replacing brake tail backup lamp bulbs F...

Page 53: ...p switch is in the OFF position 2 Remove the screw and lens from the lamp assembly 3 Pull the bulb straight out of the socket Install the bulb s in reverse order Replacing foglamp bulbs if equipped 1...

Page 54: ...umper to locate the bulb 2 Twist the bulb socket counterclockwise and carefully pull to remove it from the lamp assembly 3 Pull out the old bulb from the socket and push in the new bulb 4 Install the...

Page 55: ...the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm 2 Attach the new wiper to the wiper arm and press it into place until a click i...

Page 56: ...s the transmission control switch TCS located on the gearshift The TOW HAUL indicator light will illuminate in the instrument cluster The transmission will operate in all gears Press the transmission...

Page 57: ...ill open to the comfort position first before opening all the way The comfort position helps to alleviate rumbling wind noise which may happen in the vehicle with the roof fully opened To open the moo...

Page 58: ...f the power outlet can cause damage not covered by your warranty The auxiliary power point is located on the instrument panel Do not plug optional electrical accessories into the cigarette lighter Use...

Page 59: ...Press completely down on AUTO and release quickly Press again to stop Window lock if equipped The window lock feature allows only the driver to operate the power windows To lock out all the window con...

Page 60: ...tomatically return to the normal state whenever the vehicle is placed in R reverse when the mirror is on to ensure a bright clear view when backing up Do not clean the housing or glass of any mirror w...

Page 61: ...from the mirrors with a scraper or attempt to readjust the mirror glass if it is frozen in place These actions could cause damage to the glass and mirrors Mirror mounted side turn signal indicator if...

Page 62: ...ded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror The telescoping feature if equipped allows the mirror to ex...

Page 63: ...icle is moving SPEED CONTROL IF EQUIPPED With speed control set you can maintain a speed of 30 mph 48 km h or more without keeping your foot on the accelerator pedal Speed control does not work at spe...

Page 64: ...to the previously set speed The RES RESUME control will not work if the vehicle speed is not faster than 30 mph 48 km h Increasing speed while using speed control There are two ways to set a higher s...

Page 65: ...trol Depress the brake pedal or the clutch pedal if equipped This will not erase your vehicle s previously set speed Press the speed control OFF control Note When you turn off the speed control or the...

Page 66: ...xt strong station In Tape mode Press NEXT to listen to the next selection on the tape In CD mode Press NEXT to listen to the next track on the disc In any mode Press VOL up or down to adjust the volum...

Page 67: ...g these benefits Mobile Communication Equipment includes but is not limited to cellular phones pagers portable email devices in vehicle communications systems telematics devices and portable two way r...

Page 68: ...ore information TBC fault if equipped Displays in response to faults sensed by the TBC In the event this message is seen please take your vehicle to an authorized Ford dealership for diagnosis and rep...

Page 69: ...If present language is French press and hold the SELECT RESET button for 15 seconds or greater to convert the language selection to English The word ENGLISH will be displayed for 4 seconds as a confi...

Page 70: ...N NE E SE S SW W and NW in the message center display The compass reading may be affected when you drive near large buildings bridges power lines and powerful broadcast antenna Magnetic or metallic ob...

Page 71: ...eously until the message center display changes to show the current zone setting XX 5 Press the SETUP control repeatedly until the correct zone setting for your geographic location is displayed on the...

Page 72: ...0 km to empty If you RESET this warning message this display and tone will return within 10 minutes DTE is calculated using a running average fuel economy which is based on your recent driving history...

Page 73: ...hour meter Select this function from the INFO menu to display the accumulated running time of the engine Setup menu Press this control for the following displays System Check Units English Metric Auto...

Page 74: ...ted into any gear putting the vehicle in motion 1 To disable enable the autolock feature select this function from the SETUP control for the current display mode 2 Press the RESET control to turn the...

Page 75: ...ssage center will display the last selected feature if there are no more warning messages This allows you to use the full functionality of the message center after you acknowledge the warning by press...

Page 76: ...warning stays on or continues to come on contact your dealer as soon as possible REDUCED ENGINE POWER Displayed when the engine is overheating Stop the vehicle as soon as safely possible turn off the...

Page 77: ...trailer connection becomes disconnected either intentionally or unintentionally and has been sensed during a given ignition cycle Refer to Intergrated trailer brake controller in the Tires Wheels and...

Page 78: ...ay Contact your dealer as soon as possible if these messages occur on a regular basis TAILGATE LOCK IF EQUIPPED Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailg...

Page 79: ...ast the head of the support screw Disconnect cable 3 Disconnect the other cable 4 Lift tailgate to a 45 degree angle 5 Lift right side off of its hinge 6 Lift left side off of its hinge To install fol...

Page 80: ...elf out of the vehicle if your key is still in the ignition When you open the driver s door and you lock the vehicle with the power door lock control all the doors will lock then the driver s door wil...

Page 81: ...RS 210 of Industry Canada Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interf...

Page 82: ...s will flash if all the doors are closed and locked 2 Press and release again within three seconds to confirm that all the doors are closed and locked Note The doors will lock again the horn will chir...

Page 83: ...ess again or turn the ignition to 4 ON to deactivate Note The panic alarm will only operate when the ignition is in the 2 LOCK or 3 OFF position Replacing the battery The remote entry transmitter uses...

Page 84: ...to become deprogrammed from your vehicle The remote transmitter should operate normally after battery replacement Replacing lost remote entry transmitters If you would like to have your remote entry...

Page 85: ...ds have passed you will need to start the procedure over again 9 The doors will again lock then unlock to confirm that this remote entry transmitter has been programmed 10 Repeat Step 8 to program eac...

Page 86: ...digit entry code this code is located on the owner s wallet card in the glove box is marked on the computer module and is available from your authorized dealer You can also create your own 5 digit pe...

Page 87: ...f after one minute of keypad inactivity pressing the control on the remote entry transmitter the ignition is turned to the 4 ON position Unlocking and locking the doors using keyless entry To unlock t...

Page 88: ...code 5 Press and hold the 7 8 While holding the 7 8 press and release the 3 4 6 Release the 7 8 The horn will chirp once when the system has been successfully deactivated The horn will chirp twice on...

Page 89: ...was activated Note Pressing the power door UNLOCK LOCK button again will toggle between activating and deactivating the autolock feature 7 Turn the ignition to the 3 OFF position The horn will chirp o...

Page 90: ...head motion in the event of a rear collision To properly adjust your head restraints lift the head restraint so that it is located directly behind your head or as close to that position as possible T...

Page 91: ...line the seatback and to return the seat to the upright position 40 20 40 split bench seat if equipped Lift the track release bar to move the seat forward or backward Ensure the seat is relatched into...

Page 92: ...down To gain access to the storage compartment in your armrest lift the latch to open the lid The lid cannot be opened in the upright position Lift up armrest to return it to a center seatback REVIEW...

Page 93: ...ed at the bottom of the seatback to quickly fold the seatback forward Adjusting the front power seat if equipped The control is located on the outboard side of the seat cushion Your vehicle will only...

Page 94: ...Type B Type A Press the control to move the seat forward backward up or down Type B Press the control to move the seat forward or backward REVIEW COPY 2005 F250 350 450 550 f23 Owners Guide post 2002...

Page 95: ...do the following Push control to activate Push again to deactivate The indicator light on the control will illuminate when activated The system will not automatically shutoff unless control is pushed...

Page 96: ...ing access to the grocery hook located on the underside of the driver side seat cushion The maximum load is 25 lbs 11 kg Returning the seat to seating position Pull lever on the side of the seat to re...

Page 97: ...snug and low across the hips To reduce the risk of injury make sure children sit in the back seat where they can be properly restrained Never let a passenger hold a child on his or her lap while the...

Page 98: ...e shoulder only Never wear the shoulder belt under the arm 2 Never swing the safety belt around your neck over the inside shoulder 3 Never use a single belt for more than one person Always transport c...

Page 99: ...and Crew Cab models the front seat belt system can also be made to lock manually by quickly pulling on the shoulder belt Rear seat belts if equipped cannot be made to lock up by pulling quickly on th...

Page 100: ...ion lap shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive emergency locking mode After any vehicle collision the front passeng...

Page 101: ...the event of a head on collision The front outboard seat belt systems have a retractor assembly that is designed to pay out webbing in a controlled manner This feature is designed to help reduce the...

Page 102: ...that the belt rests across the middle of your shoulder Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision Lap bel...

Page 103: ...row center seating position if equipped The lap belt will not adjust automatically To fasten grasp the tongue and with a continuous motion pull out enough webbing to buckle the tongue into the correc...

Page 104: ...nal reminders to the driver that the driver s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster If Then The driver s s...

Page 105: ...ts to enhance comfort If you are uncomfortable try different positions for the safety belt upper anchorage and seatback which should be as upright as possible this can improve comfort I was in a hurry...

Page 106: ...an accident To disable one time or deactivate the Belt Minder feature please follow the directions stated below One time disable Any time the safety belt is buckled and then unbuckled during an igniti...

Page 107: ...As confirmation the safety belt warning light will flash 4 times per second for 3 seconds This will enable the BeltMinder feature if it is currently disabled As confirmation the safety belt warning li...

Page 108: ...ollision Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced However if the collision was minor and a qualified technician finds that t...

Page 109: ...commends a minimum distance of at least 10 inches 25 cm between an occupant s chest and the driver air bag module Never place your arm over the air bag module as a deploying air bag can result in seri...

Page 110: ...e installation of additional equipment Removing the blocker beam without installing snow plow attachment hardware may effect air bag deployment in a crash Do not operate the truck unless either the bl...

Page 111: ...n process that inflates the air bag Small amounts of sodium hydroxide may be present which may irritate the skin and eyes but none of the residue is toxic While the system is designed to help reduce s...

Page 112: ...ate the condition of the system Refer to Air bag readiness section in the Instrument Cluster chapter Routine maintenance of the air bag is not required A difficulty with the system is indicated by one...

Page 113: ...while removing the key 2 When the ignition is turned to the ON position the OFF light illuminates briefly momentarily shuts off and then turns back on This indicates that the passenger air bag is dea...

Page 114: ...side air bag should always be ON the air bag OFF light should not be illuminated unless the passenger is a person who meets the requirements stated either in Category 1 2 or 3 of the NHTSA Transport...

Page 115: ...re designed to provide If you choose to deactivate your air bag you are losing the very significant risk reducing benefits of the air bag and you are also reducing the effectiveness of the safety belt...

Page 116: ...g organs In a crash if the air bag is turned OFF this energy management safety belt might permit the person wearing the belt to move forward enough to incur a serious or fatal injury The more severe t...

Page 117: ...to incur a serious or fatal injury The more severe the crash and the heavier the occupant the greater the risk is Be sure the air bag is turned ON for any person who does not qualify under the NHTSA...

Page 118: ...cle Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds 18 kg and are around 4 years of age Although the lap shoulder belt will provide some protection...

Page 119: ...d and use the lap shoulder belt If a seating position has a low seat back and no head restraint a backless booster seat may place your child s head top of ear level above the top of the seat In this c...

Page 120: ...ed by the manufacturer of the booster seat Never put the shoulder belt under a child s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the r...

Page 121: ...child restraint Top tether anchors can be used for children up to 60 pounds 27 kg in a child restraint and to provide upper torso restraint for children up to 80 pounds 36 kg using an upper torso har...

Page 122: ...ed in the front seats unless the passenger air bag switch is turned off See Passenger air bag on off switch Rear facing child seats should NEVER be placed in the front seats unless the passenger airba...

Page 123: ...ing position until you hear and feel the latch engage Make sure the tongue is latched securely by pulling on it 5 To put the retractor in the automatic locking mode grasp the shoulder portion of the b...

Page 124: ...belt and repeat steps two through nine Check to make sure the child seat is properly secured before each use Attaching child safety seats with tether straps Most new forward facing child safety seats...

Page 125: ...re other than the correct tether anchor F Series Regular Cab F Series SuperCab F Series Crew Cab Tether strap attachment 1 Position the child safety seat on the seat cushion 2 Route the child safety s...

Page 126: ...tether strap to the anchor as shown Front seat SuperCab only Front seats Regular Cab Rear seats Crew Cab only If the tether strap is clipped incorrectly the child safety seat may not be retained prop...

Page 127: ...ops of webbing just above the back of the rear seat along the bottom edge of the rear window in the SuperCab These loops are to be used as both routing loops and anchor loops for up to three child saf...

Page 128: ...A single loop can be used to route and anchor more than one child seat For example the center loop can be used as a routing loop for a child safety seat in the center rear seat and as an anchoring lo...

Page 129: ...senger is properly restrained In a rollover crash an unbelted person is significantly more likely to die than a person wearing a seat belt All occupants must wear safety belts and children infants mus...

Page 130: ...accelerate better than two wheel drive vehicle in low traction situations it won t stop any faster than two wheel drive vehicles Always drive at a safe speed How your vehicle differs from other vehic...

Page 131: ...determined by standards that the United States Department of Transportation has set Tire Quality Grades apply to new pneumatic tires for use on passenger cars They do not apply to deep tread winter ty...

Page 132: ...under controlled conditions on a specified indoor laboratory test wheel Sustained high temperature can cause the material of the tire to degenerate and reduce tire life and excessive temperature can l...

Page 133: ...The tire pressure when the vehicle has been stationary and out of direct sunlight for an hour or more and prior to the vehicle being driven for 1 mile 1 6 km Recommended inflation pressure The cold i...

Page 134: ...n after off road use is also recommended Inflating your tires Use a tire gauge to check the tire inflation pressure including the spare if equipped at least monthly and before long trips You are stron...

Page 135: ...your tire pressures frequently and adjust them to the proper pressure which can be found on the tire label or certification label If you are checking tire pressure when the tire is hot i e driven more...

Page 136: ...g tire pressure must be performed by personnel trained supervised and equipped according to Federal Occupational Safety and Health Administration OSHA regulations For example during any procedure invo...

Page 137: ...n affect the safety and performance of your vehicle which could result in an increased risk of loss of vehicle control vehicle rollover personal injury and death In some cases your vehicle may come wi...

Page 138: ...ult in an increased risk of loss of vehicle control injury or death Your vehicle may be equipped with a dissimilar spare tire wheel A dissimilar spare tire wheel is defined as a spare tire and or whee...

Page 139: ...ipped with a camper body Driving vehicles with a load on the cargo rack Drive cautiously when using a dissimilar spare tire wheel and seek service as soon as possible Location of the spare tire and to...

Page 140: ...s are required to remove the spare tire one handle extension and one typical extension To assemble align button with hole and slide parts together To disconnect depress button and pull apart one wheel...

Page 141: ...rearward and the cable is slack 5 Remove the retainer through the center of the wheel Tire change procedure 1 Park on a level surface activate hazard flashers and set the parking brake Automatic tran...

Page 142: ...he rear wheels is off the ground the transmission alone will not prevent the vehicle from moving or slipping off the jack even if the transmission is in P Park automatic transmission or R Reverse manu...

Page 143: ...e flat area on the outboard side of the differential Front passenger side 4x4 Note View shown from the rear of the vehicle to clearly identify the jack point Place the jack directly under the axle REV...

Page 144: ...s with the lug wrench 10 Replace the flat tire with the spare tire making sure the valve stem is facing outward for all front wheels and single rear wheel vehicles If replacing an inboard rear tire on...

Page 145: ...W Note Place jack directly under I beam Front driver side 4x4 F 350 DRW Note Make sure the jack fits onto the flat area on the outboard side of the differential housing Front passenger side 4x4 F 350...

Page 146: ...th the spare tire making sure the valve stem is facing outward on all front an inboard rear wheels If replacing the outboard wheel the valve stem must be facing inward Reinstall the lug nuts until the...

Page 147: ...lat tire Refer to Stowing the spare tire if the vehicle is equipped with a spare tire carrier Note Do not stow Harley Davidson flat tire and wheel using the spare tire winch mechanism store the flat i...

Page 148: ...es flat against the frame and is properly tightened Try to push or pull then turn the tire to be sure it will not move Loosen and retighten if necessary Failure to properly stow the spare tire may res...

Page 149: ...hub and rotor that contacts the wheel Installing wheels without correct metal to metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the veh...

Page 150: ...re 5 15 Indicates the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter 6 95 Indicates the tire s load index It is an in...

Page 151: ...k and year the tire was built For example the numbers 317 mean the 31st week of 1997 After 2000 the numbers go to four digits For example 2501 means the 25th week of 2001 The numbers in between are id...

Page 152: ...re s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel 13 Maximum Permissible Inflation Pressur...

Page 153: ...ire s load carrying capabilities and its inflation limits 3 Maximum Load Dual lb kg at psi kPa cold Indicates the maximum load and tire pressure when the tire is used as a dual defined as four tires o...

Page 154: ...In general the larger the number the wider the tire 3 80 Indicates the aspect ratio which gives the tire s ratio of height to width Numbers of 70 or lower indicate a short sidewall 4 D Indicates a di...

Page 155: ...ooth rubber across the tread will appear on the tire when the tread is worn down to 1 16th of an inch 2 mm When the tire tread wears down to the same height as these wear bars the tire is worn out and...

Page 156: ...your speed Drive with caution until you can safely pull off the road Stop and inspect the tires for damage If a tire is under inflated or damaged deflate it remove wheel and replace it with your spare...

Page 157: ...Maintenance Guide that comes with your vehicle will help your tires wear more evenly providing better tire performance and longer tire life Unless otherwise specified rotate the tires approximately ev...

Page 158: ...RWD vehicles Four Wheel Drive 4WD All Wheel Drive AWD vehicles front tires at top of diagram REVIEW COPY 2005 F250 350 450 550 f23 Owners Guide post 2002 fmt own2002 Market USA_English fus Tires Wheel...

Page 159: ...lity to check for and correct any wheel misalignment tire imbalance or mechanical problem involved before tire rotation Note Your vehicle may be equipped with a dissimilar spare tire wheel A dissimila...

Page 160: ...onger needed Do not use tire chains on dry roads The suspension insulation and bumpers will help prevent vehicle damage Do not remove these components from your vehicle when using snow tires and chain...

Page 161: ...the Safety Compliance Certification Label located on the driver s door or B Pillar The total load on each axle must never exceed its GAWR Exceeding the Safety Certification Label axle weight rating li...

Page 162: ...rtification Label located on the driver s door or B Pillar The GVW must never exceed the GVWR Exceeding the Safety Certification Label vehicle weight rating limits could result in substandard vehicle...

Page 163: ...ight of 15 25 fifth wheel trailer and driver only 150 lb 68 kg Consult your dealership or the RV and Trailer Towing Guide provided by your dealership for more detailed information Tongue Load or Fifth...

Page 164: ...nual to determine how this reduces the available cargo and luggage load capacity of your vehicle The following gives you a few more examples on how to calculate the available amount of cargo and lugga...

Page 165: ...peeds and increased stopping distance should be taken when driving a heavily loaded vehicle Your vehicle can haul more cargo and people than most passenger cars Depending upon the type and placement o...

Page 166: ...for the transmission fluid temperature information The following trailer towing charts apply to vehicles equipped with gasoline engines for vehicles equipped with diesel engines refer to your 6 0 Lit...

Page 167: ...xle You must distribute the load in your trailer so that 10 15 for conventional towing or 20 25 fifth wheel towing of the total weight of the trailer is on the tongue Integrated hitch rating The stand...

Page 168: ...ear bumpers at the center of the vehicle 3 Attach the trailer to the vehicle and adjust the hitch equalizers so that the front bumper height is within 1 2 13 mm of the reference point After proper adj...

Page 169: ...g vehicle s brake pressure The TBC can only be used with electric trailer brakes one to four axles and not surge or electric over hydraulic types as these may lose trailer braking ability It is the re...

Page 170: ...er s electric brakes independent of the tow vehicle s brakes If the manual control is activated while the brake is also applied the greater of the two inputs determines the power sent to the trailer b...

Page 171: ...ni message center This message is displayed when a trailer connection was determined and then a disconnection either intentionally or unintentionally has been sensed during a given ignition cycle This...

Page 172: ...requires a ball with a one inch 25 4 mm shank diameter The bumper has a 5 000 lb 2 270 kg trailer weight and 500 lb 227 kg tongue weight capacity If it is necessary to relocate the trailer hitch ball...

Page 173: ...and A C efficiency during hot weather while stopped in traffic place the gearshift lever in P Park automatic transmission or N Neutral manual transmissions Vehicles with trailers should not be parked...

Page 174: ...dealer for driveshaft removal installation Improper removal installation of the driveshaft can cause transmission fluid loss damage to the driveshaft and internal transmission components 4x4 with manu...

Page 175: ...k position without the brake pedal depressed To avoid unwanted vehicle movement always set the parking brake 4 ON all electrical circuits operational Warning lights illuminated Key position when drivi...

Page 176: ...speed does not slow down automatically have the vehicle checked If your vehicle is operated in a heavy snow storm or blowing snow conditions the engine air induction may become partially clogged with...

Page 177: ...is set 2 Make sure the gearshift is in P Park If starting a vehicle with a manual transmission 1 Make sure the parking brake is set 2 Push the clutch pedal to the floor HOOD REVIEW COPY 2005 F250 350...

Page 178: ...Turn the key to 4 ON without turning the key to 5 START 1 2 3 4 5 REVIEW COPY 2005 F250 350 450 550 f23 Owners Guide post 2002 fmt own2002 Market USA_English fus Driving 178...

Page 179: ...se the key as soon as the engine starts Excessive cranking could damage the starter Note If the engine does not start within five seconds on the first try turn the key to 3 OFF wait 10 seconds and try...

Page 180: ...osed on the passenger side of the vehicle To reduce the risk of electrical shock do not use your heater with ungrounded electrical systems or two pronged cheater adapters Guarding against exhaust fume...

Page 181: ...g is done and normal brake operation resumes These are normal characteristics of the ABS and should be no reason for concern ABS warning lamp The ABS lamp in the instrument cluster momentarily illumin...

Page 182: ...l the release lever making sure the pedal fully releases You may want to pull the release lever again to make sure the parking brake is full released Always set the parking brake fully and make sure t...

Page 183: ...s turned off you can steer the vehicle manually but it takes more effort If the steering wanders or pulls check for an improperly inflated tire uneven tire wear loose or worn suspension components loo...

Page 184: ...ilure to drive cautiously could result in an increased risk of loss of vehicle control vehicle rollover personal injury and death Loaded vehicles with a higher center of gravity may handle differently...

Page 185: ...y Refer to Fuses and relays in the Roadside Emergencies chapter Do not drive your vehicle until you verify that the brakelamps are working Always set the parking brake fully and make sure the gearshif...

Page 186: ...ing process slightly firmer shifts may occur After this learning process normal shift feel and shift scheduling will resume P Park This position locks the transmission and prevents the rear wheels fro...

Page 187: ...erdrive position this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade Depending on driving conditions and load conditions the transmission...

Page 188: ...an appropriate gear If your vehicle gets stuck in mud or snow If your vehicle gets stuck in mud or snow it may be rocked out by shifting between forward and reverse gears stopping between shifts in a...

Page 189: ...h your foot resting on the clutch pedal or use the clutch pedal to hold your vehicle at a standstill while waiting on a hill These actions will reduce the life of the clutch Recommended shift speeds D...

Page 190: ...hift lever into the neutral position and wait at least three seconds before shifting into R Reverse The gearshift lever can only be moved into R Reverse by moving it from left of 3 Third and 4 Fourth...

Page 191: ...and fixed objects when moving in reverse on a flat surface at parking speeds Inclement weather may also affect the function of the RSS this may include reduced performance or a false activation To hel...

Page 192: ...ittently or continuously The tone may also be heard if items in the truck bed protrude rearward outside the bed The RSS automatically turns on when the gearshift lever is placed in R Reverse and the i...

Page 193: ...or LOCK position then manually engaging or disengaging the transfer case with the floor mounted shifter For increased fuel economy in 2WD rotate both hub locks to the FREE position For proper operati...

Page 194: ...d on the 4x4 mode selected auto manual hub locks can be manually overridden by rotating the hub lock control from AUTO to LOCK if desired automatic operation of the hub locks is recommended and will i...

Page 195: ...low speed off road applications that require extra power such as steep grades deep sand or pulling a boat out of the water Sends power to front and rear wheels Shifting from 2H 2WD High to 4H 4WD Hig...

Page 196: ...rake 3 Place the gearshift lever in N Neutral automatic transmission or depress the clutch manual transmission 4 Move the transfer case shift lever through N Neutral directly to 4L 4WD Low 5 If the tr...

Page 197: ...e vehicle Do not leave the vehicle unattended with the transfer case in the N Neutral position Always set the parking brake fully and turn off the ignition when leaving the vehicle Using the electroni...

Page 198: ...mph 8 km h Do not shift into 4x4 HIGH with the rear wheels slipping Shifting from 4x4 HIGH 4WD High to 2WD 2WD High Rotate the 4WD control to 2WD at any forward speed Disengagement of the transfer ca...

Page 199: ...s off 6 If the LOW RANGE indicator light does not shut off within 15 seconds drive the vehicle above 5 mph 8 km h then repeat steps 1 through 5 before reporting any shift concerns to your dealer Drivi...

Page 200: ...steering characteristics of your vehicle Be extremely careful when driving on pavement made slippery by loose sand water gravel snow or ice If your vehicle goes off the edge of the pavement If your ve...

Page 201: ...transmission and tires may occur or the engine may overheat Do not spin the wheels at over 35 mph 56 km h The tires may fail and injure a passenger or bystander Refer to Transmission temperature gauge...

Page 202: ...position the engine and transmission are disconnected from the rest of the driveline Therefore the vehicle is free to roll even if the automatic transmission is in P Park or the manual transmission is...

Page 203: ...ls on the most solid area of the trail Avoid reducing the tire pressures but shift to a lower gear and drive steadily through the terrain Apply the accelerator slowly and avoid spinning the wheels If...

Page 204: ...e stuck to rotating driveshafts and tires Excess mud stuck on tires and rotating driveshafts causes an imbalance that could damage drive components Tread Lightly is an educational program designed to...

Page 205: ...avoid sudden hard braking as you could lose control When you brake hard the front wheels can t turn and if they aren t turning you won t be able to steer The front wheels have to be turning in order t...

Page 206: ...s The suspension and steering systems on your vehicle have been designed and tested to provide predictable performance whether loaded or empty and durable load carrying capability For this reason Ford...

Page 207: ...ed by Ford Motor Company but is installed by an aftermarket source The PTO gear in the transmission will drive the aftermarket PTO while driving the vehicle Therefore some additional gear noise that m...

Page 208: ...sfy Ford compliance certification to FMVSS Exceeding this weight may require the auxiliary equipment installer additional safety certification responsibility The Front Accessory Reserve Capacity FARC...

Page 209: ...hen the vehicle sustains sufficient longitudinal deceleration Careless or high speed driving while plowing snow which results in sufficient vehicle decelerations can deploy the air bag Such driving al...

Page 210: ...erature Do not rock the vehicle for more than a minute The transmission and tires may be damaged or the engine may overheat Refer to Transmission temperature gauge in the Instrument Cluster chapter fo...

Page 211: ...or your selling dealer if within 35 miles 56 3 km of the nearest Ford Motor Company dealership one tow per disablement Even non warranty related tows like accidents are covered some exclusions apply s...

Page 212: ...or uninterrupted Roadside Assistance coverage you may purchase extended coverage prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582...

Page 213: ...ushing in on the reset button 4 Turn the ignition ON 5 Wait a few seconds and return the key to OFF 6 Make another check for leaks FUSES AND RELAYS Fuses If electrical components in the vehicle are no...

Page 214: ...ge Green Green 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal...

Page 215: ...s firmly into place Always disconnect the battery before servicing high current fuses Always replace the cover to the passenger compartment fuse panel before reconnecting the battery If the battery ha...

Page 216: ...Upfitter 3 4 20A Power point Instrument panel 5 10A Upfitter 4 6 Not used 7 30A High beam headlamps Flash to pass 8 20A Back up lamps 9 Not used 10 Not used 11 20A Radio Main 12 20A Cigar lighter OBD...

Page 217: ...control Diesel engine only 24 15A Tow haul Blower relay Electronic Automatic Temperature Control EATC 25 Not used 26 10A Air bags 27 15A Ignition switch RUN feed 28 10A Trailer tow EBC logic 29 10A Cu...

Page 218: ...switch 104 Not used 105 Not used 106 Not used 107 20A Trailer tow battery charge 108 30A Upfitter 1 109 30A Upfitter 2 110 30A Ignition switch 111 Not used 112 30A Power seat Driver 113 30A Starter 11...

Page 219: ...ne compartment The power distribution box contains high current fuses that protect your vehicle s main electrical systems from overloads Always disconnect the battery before servicing high current fus...

Page 220: ...ctor Driver Module IDM Diesel engine only 6 Not used 7 30A Horizontal Fuel Conditioner Module HFCM Diesel engine only 8 Not used 9 20A Trailer tow turn signals 10 10A Powertrain Control Module PCM kee...

Page 221: ...202 1 2 ISO relay Trailer tow left turn signal stop lamp 203 1 2 ISO relay A C clutch 204 Not used 205 1 2 ISO relay DRL 1 206 1 2 ISO relay DRL 2 301 Full ISO relay DRL 3 302 Full ISO relay HFCM 303...

Page 222: ...update transmission operation 1 Use only a 12 volt supply to start your vehicle 2 Do not disconnect the battery of the disabled vehicle as this could damage the vehicle s electrical system 3 Park the...

Page 223: ...y Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Connect the other end of the positive cable to the positive terminal of the assisting battery REVIEW...

Page 224: ...nnect the end of the second cable to the negative terminal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan b...

Page 225: ...verse order that they were connected 1 Remove the jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the...

Page 226: ...terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idle co...

Page 227: ...wever a wheel lift may be used to lift the rear of the vehicle so long as depending on vehicle configurations the following preparations are met On Electronic Shift On the Fly ESOF vehicles the 4WD co...

Page 228: ...ny produces a towing manual for all authorized tow truck operators Have your tow truck operator refer to this manual for proper hook up and towing procedures for your vehicle REVIEW COPY 2005 F250 350...

Page 229: ...ou are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the Sales Manage...

Page 230: ...ustomersaskford com In Canada Lincoln Centre Ford Motor Company of Canada Limited P O Box 2000 Oakville Ontario L6J 5E4 1 800 387 9333 www lincolncanada com In order to help you service your Lincoln v...

Page 231: ...an amount equal to the actual price paid or payable by the consumer less a reasonable allowance for consumer use The consumer has the right to choose whether to receive a refund or replacement vehicle...

Page 232: ...nd dealer except those associated with warranty repairs or concerns with the vehicle s performance as designed a request for reimbursement of consequential expenses unless a service or product concern...

Page 233: ...he DSB s independent administrator Your dealership and a Ford Motor Company representative will then be asked to submit statements To properly review your case the Board needs the following informatio...

Page 234: ...a form on which to accept or reject the Board s decision The decisions of the Board are binding on Ford and in some cases on the dealer but not on consumers who are free to pursue other remedies avail...

Page 235: ...AN You can get more protection for your new car or light truck by purchasing Ford Extended Service Plan Ford ESP coverage It provides the following Benefits during the warranty period depending on the...

Page 236: ...y importing your vehicle back into the U S If your vehicle must be serviced while you are traveling or living in Central or South America the Caribbean or the Middle East contact the nearest Ford deal...

Page 237: ...diately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Ford Motor Company If NHTSA receives similar complaints it may open an investigation and if it finds th...

Page 238: ...cause they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellents can damage an...

Page 239: ...heel rims or covers Chemical strength cleaners or cleaning chemicals in combination with brush agitation to remove brake dust and dirt could wear away the clearcoat finish over time Do not use hydrofl...

Page 240: ...gasoline engine PLASTIC NON PAINTED EXTERIOR PARTS Use only approved products to clean plastic parts These products are available from your dealer For routine cleaning use Motorcraft Detail Wash ZC 3...

Page 241: ...rn or do not function properly INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth then dry with a dry cloth Avoid cleaners or polish that increase the gloss of the upper po...

Page 242: ...intain its resiliency and color use the Motorcraft Deluxe Leather Care Kit ZC 11 D available from your authorized dealer Do not use household cleaning products alcohol solutions solvents or cleaners i...

Page 243: ...les of King Ranch Leather Conditioner are available at the King Ranch Saddle Shop Visit the Web site at www krsaddleshop com or telephone in the United States 1 800 282 KING 5464 If you are unable to...

Page 244: ...nyl Protectant not available in Canada ZC 40 A Motorcraft Vinyl Cleaner Canada only CXC 93 Motorcraft Vinyl Conditioner Canada only CXC 94 Motorcraft Deluxe Leather and Vinyl Cleaner not available in...

Page 245: ...ne Make sure that nothing gets caught in moving parts Do not work on a vehicle with the engine running in an enclosed space unless you are sure you have enough ventilation Keep all open flames and oth...

Page 246: ...de the vehicle pull the hood release handle located under the bottom left corner of the instrument panel 2 Go to the front of the vehicle and release the auxiliary latch located under the right center...

Page 247: ...stick automatic transmission 2 Air filter assembly 3 Engine coolant reservoir 4 Brake fluid reservoir 5 Clutch fluid reservoir manual transmission 6 Underhood relay box 7 Power steering fluid reservoi...

Page 248: ...e coolant reservoir 3 Brake fluid reservoir 4 Clutch fluid reservoir manual transmission 5 Underhood relay box 6 Power steering fluid reservoir 7 Air filter assembly 8 Engine oil dipstick 9 Engine oil...

Page 249: ...ntifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident Note Do not put washer fluid in the engine coolant reservoir Washer fluid pl...

Page 250: ...5 4L V8 engine 6 8L V10 engine REVIEW COPY 2005 F250 350 450 550 f23 Owners Guide post 2002 fmt own2002 Market USA_English fus Maintenance and Specifications 250...

Page 251: ...ngine oil level is not within the normal range add only certified engine oil of the recommended viscosity Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening 3 Re...

Page 252: ...ng all requirements for your vehicle s engine Do not use supplemental engine oil additives cleaners or other engine treatments They are unnecessary and could lead to engine damage that is not covered...

Page 253: ...it is reinstalled after the battery has been cleaned or replaced For longer trouble free operation keep the top of the battery clean and dry Also make certain the battery cables are always tightly fas...

Page 254: ...Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling For information on transmission operation after the battery has been disconnected refer to Shi...

Page 255: ...maintained at 50 50 coolant and distilled water which equates to a freeze point of 34 F 36 C Coolant concentration testing is possible with a hydrometer or antifreeze tester such as the Rotunda Batter...

Page 256: ...olant reservoir may become low or empty If the reservoir is low or empty add engine coolant to the reservoir Refer to Adding engine coolant in this chapter Note Automotive fluids are not interchangeab...

Page 257: ...esult in degraded corrosion protection A large amount of water without engine coolant may be added in case of emergency to reach a vehicle service location In this instance the cooling system must be...

Page 258: ...ce the cap Turn until tightly installed Cap must be tightly installed to prevent coolant loss After any coolant has been added check the coolant concentration refer to Checking engine coolant If the c...

Page 259: ...will provide adequate freeze protection at the temperatures in which you drive in the winter months If you drive in extremely hot climates It is still necessary to maintain the coolant concentration...

Page 260: ...be disabled Continued operation will increase the engine temperature and the engine will completely shut down causing steering and braking effort to increase Once the engine temperature cools the engi...

Page 261: ...m may be under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound wait until it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injur...

Page 262: ...bsorbed through the skin If fuel is splashed on the skin and or clothing promptly remove contaminated clothing and wash skin thoroughly with soap and water Repeated or prolonged skin contact with fuel...

Page 263: ...r comes on and stays on after you start the engine the fuel filler cap may not be properly installed Turn off the engine remove the fuel filler cap align the cap properly and reinstall it If you must...

Page 264: ...ed as Regular that are sold with octane ratings of 86 or lower in high altitude areas Do not be concerned if your engine sometimes knocks lightly However if it knocks heavily under most driving condit...

Page 265: ...fer to the Instrument cluster chapter Fuel Filter For fuel filter replacement see your dealer or a qualified service technician Refer to the scheduled maintenance guide for the appropriate intervals f...

Page 266: ...n switch to the off position prior to refueling an error in the reading will result if the engine is left running Use the same filling rate setting low medium high each time the tank is filled Allow n...

Page 267: ...out stopping will usually give the best fuel economy Idling for long periods of time greater than one minute may waste fuel Anticipate stopping slowing down may eliminate the need to stop Sudden or ha...

Page 268: ...with lower temperatures during the first 8 10 miles 12 16 km of driving Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain Transmissions give their best fuel...

Page 269: ...d durability Do not park idle or drive your vehicle in dry grass or other dry ground cover The emission system heats up the engine compartment and exhaust system which can start a fire Illumination of...

Page 270: ...engine Service engine soon light should turn off A driving cycle consists of a cold engine startup followed by mixed city highway driving No additional vehicle service is required If the Check engine...

Page 271: ...fluid level when it is at ambient temperature 20 80 F 7 25 C 1 Check the fluid level on the dipstick It should be between the arrows in the FULL COLD range Do not add fluid if the level is within thi...

Page 272: ...EQUIPPED Check the clutch fluid level Refer to the Scheduled Maintenance Guide for the service interval schedules Use only a DOT 3 brake fluid designed to meet Ford specification ESA M6C25 A Refer to...

Page 273: ...y traffic during hot weather or pulling a trailer the vehicle should be turned off for about 30 minutes to allow fluid to cool before checking 1 Drive the vehicle 30 km 20 miles or until it reaches no...

Page 274: ...on fluid should be in this range if at ambient temperature 10 C 35 C 50 F 95 F High fluid level Fluid levels above the safe range may result in transmission failure An overfill condition of transmissi...

Page 275: ...ilter if equipped The TorqShift automatic transmission is equipped with a serviceable external fluid filter mounted on the frame rail Refer to the Scheduled Maintenance Guide for service intervals To...

Page 276: ...pening 4 Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening 5 Install and tighten the fill plug securely Use only fluid that meets Ford specifications...

Page 277: ...o Lubricant specifications in this chapter DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication Refer to the Scheduled Maintenance Guide...

Page 278: ...r engine with the air cleaner removed and do not remove it while the engine is running Changing the air filter element 5 4L Engine 1 Release two retainer clamps 2 Pull air filter tray assembly out tow...

Page 279: ...ousing 3 Remove the air filter element from the air filter housing 4 Install a new air filter element 5 Reassemble the two halves of the air filter housing aligning the notchs and slots Secure the cla...

Page 280: ...Replace the PCV valve with one that meets Ford material and design specifications for your vehicle such as a Motorcraft or equivalent replacement part The customer warranty may be void for any damage...

Page 281: ...a S135 24 5 pints 11 6L Brake fluid and clutch fluid if equipped Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid All Fill to line or step for clutch on reservoir Engine coolant 2 Motorcraf...

Page 282: ...rcraft MERCON SP ATF TorqShift 5 speed 17 5 quarts 16 6L 5 includes remote filter element change Windshield washer fluid Motorcraft Premium Windshield Washer Concentrate All 4 25 quarts 4 0L 1 Add 8 o...

Page 283: ...he 6 speed manual transmission is equipped with an in tank cooler Verify the fluid level after operating vehicle to assure correct fluid level 5 Indicates only approximate dry fill capacity Some appli...

Page 284: ...Premium Rear Axle Lubricant Dana S135 axles XY 80W90 QL WSP M2C197 A Brake fluid and clutch fluid if equipped Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid PM 1 ESA M6C25 A and DOT 3 Eng...

Page 285: ...r XL 5 ESR M1C159 A or ESB M1C93 B Lock cylinders Motorcraft penetrating and lock lubricant XL 1 none Transmission parking brake linkages and pivots brake and clutch pedal shaft if equipped Motorcraft...

Page 286: ...ubricant but do require a change Refer to your Scheduled Maintenance Guide for change intervals on Dana rear axles 2 Ensure the correct automatic transmission fluid is used Transmission fluid requirem...

Page 287: ...nsion Body style Regular Cab 4x2 inches mm Regular Cab 4x4 inches mm SuperCab 4x2 inches mm SuperCab 4x4 inches mm 1 Overall height 76 2 1935 78 9 2005 76 5 1943 b 79 0 2008 b 2 Track Front Rear 68 3...

Page 288: ...76 6 2022 2 Track Front Rear 68 3 1736 68 1 1729 68 3 1736 68 1 1729 68 3 1736 68 1 1729 68 3 1736 68 1 1729 3 Overall width 79 9 2031 79 9 2031 79 9 2031 79 9 2031 4 Wheelbase 156 2 3967 156 2 3967 1...

Page 289: ...b Track Rear 68 1 1729 a c 71 0 1803 b d 68 1 1729 a c 71 0 1803 b d 68 1 1729 a c 74 0 1880 b d 68 1 1729 a c 74 0 1880 b d 3 Overall width 79 9 2031 a c 90 7 2304 b 91 7 2329 d 79 9 2031 79 9 2031 a...

Page 290: ...ck Rear 68 1 1729 a c 74 0 1803 b d 68 1 1729 a c 74 0 1880 b d 68 1 1729 a c 74 0 1880 b d 3 Overall width 79 9 2031 a c 93 7 2380 b 94 7 2405 d 79 9 2031 a c 95 5 2426 b d 79 9 2031 a c 95 5 2426 b...

Page 291: ...377 93 6 2377 93 6 2377 93 6 2377 4 Wheelbase 140 8 3576 164 8 4186 188 8 4795 200 8 5100 140 8 3576 164 8 4186 188 8 4795 200 8 5100 161 8 4110 176 2 4475 200 2 5085 5 Overall length 226 1 5744 a 250...

Page 292: ...93 6 2377 93 6 2377 4 Wheelbase 140 8 3576 164 8 4186 188 8 4795 200 8 5100 140 8 3576 164 8 4186 188 8 4795 200 8 5100 176 2 4475 200 2 5085 176 2 4475 200 2 5085 5 Overall length 226 1 5744 a 250 2...

Page 293: ...2 3 1 5 4 REVIEW COPY 2005 F250 350 450 550 f23 Owners Guide post 2002 fmt own2002 Market USA_English fus Maintenance and Specifications 293...

Page 294: ...ructure by the trailing edge of the driver s door or the edge of the driver s door Vehicle identification number VIN The vehicle identification number is attached to a metal tag and is located on the...

Page 295: ...ar 7 Assembly plant 8 Production sequence number Engine number The engine number the last eight numbers of the vehicle identification number is stamped on the engine block transmission frame and trans...

Page 296: ...000 km whichever occurs first or the remainder of your new vehicle limited warranty This means that Genuine Ford Accessories purchased along with your new vehicle and installed by the dealer are cover...

Page 297: ...s Cargo organization and management Diamond plate accessories Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches wiring harnesses and accessories Peace of...

Page 298: ...itters Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician Mobile communications systems may harm the...

Page 299: ...emergencies 253 jumping a disabled battery 221 maintenance free 253 replacement specifications 280 servicing 253 BeltMinder 104 Brakes 181 anti lock 181 anti lock brake system ABS warning light 181 f...

Page 300: ...ttlement Board 232 Utilizing the Mediation Arbitration Program 234 D Daytime running lamps see Lamps 41 Dipstick automatic transmission fluid 273 engine oil 249 Doors lubricant specifications 283 Driv...

Page 301: ...ng fuel economy 265 octane rating 264 287 quality 264 running out of fuel 265 safety information relating to automotive fuels 261 Fuel pump shut off switch 213 Fuses 213 214 G Gas cap see Fuel cap 263...

Page 302: ...r 67 69 70 english metric button 74 system check button 73 warning messages 75 Mirrors 56 60 automatic dimming rearview mirror 60 fold away 62 heated 60 side view mirrors power 60 signal 61 Moon roof...

Page 303: ...ersions 8 diesel powered vehicles 8 four wheel drive vehicles 210 utility type vehicles 8 Specification chart lubricants 283 287 Speed control 63 Starting your vehicle 175 176 179 jump starting 221 St...

Page 304: ...Vehicle Identification Number VIN 294 Vehicle loading 160 Ventilating your vehicle 180 W Warning lights see Lights 12 Washer fluid 249 Water Driving through 207 Windows power 58 Windshield washer flu...

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