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Ford 2005 Econoline, Supplement Manual

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Ford 2005 Econoline Supplement Manual Download Page 27

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT

E-Series

1. Windshield washer fluid reservoir

2. Automatic transmission dipstick

3. Engine oil filler cap

4. Secondary fuel filter assembly

5. Power steering fluid reservoir

6. Brake fluid reservoir

7. Engine coolant reservoir

8. Air filter assembly

The Fuel Conditioner Module (FCM) is located on the driver-side of the
vehicle next to the transmission case.

2005 Econoline

(eco)

Supplement
USA

(fus)

Maintenance and Specifications

27

Summary of Contents for 2005 Econoline

Page 1: ...raft Premium Gold Coolant Change Record 70 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or...

Page 2: ...a permanent part of the vehicle Some aftermarket products may cause severe engine and or transmission damage refer to the What is not covered section in The new vehicle limited warranty for your vehic...

Page 3: ...ust themselves to other parts Drive your new vehicle at least 500 miles 800 km before towing a trailer Do not add friction modifier compounds or special break in oils during the first few thousand mil...

Page 4: ...ce intervals because oil viscosity is important in maintaining the oil pressure required to actuate the fuel injectors Extended oil change intervals can negatively affect engine performance fuel econo...

Page 5: ...eed or by descending steep grades at too high a vehicle speed for the selected transmission gear On F Super Duty vehicles equipped with a manual transmission refer to Manual transmission shift speeds...

Page 6: ...ON F SUPER DUTY CLUSTER EXCEPT HARLEY DAVIDSON C H L H E F C H SELECT RESET RPMX1000 DIESEL FUEL ONLY P R N 3 2 1 D TOW HAUL MPH KM H 0 20 40 60 80 00 20 40 60 2005 Econoline eco Supplement USA fus In...

Page 7: ...is turned to ON If it does not illuminate the glow plug system should be checked and repaired promptly to avoid difficulty in cold starting Water in fuel During refueling it is possible for water con...

Page 8: ...ain the water separator while the engine is running Fuel may ignite if the separator is drained while the engine is running or the vehicle is moving Engine air filter if equipped The engine air filter...

Page 9: ...be replaced at the earliest opportunity Refer to Air filter restriction gauge if equipped in this section of the supplement for more information Transmission Tow Haul Feature if equipped Illuminates...

Page 10: ...e gauge reads 25 inches 635 mm Engine performance and fuel economy are adversely affected when the maximum restriction is reached Blowing out the air filter element with compressed air is not recommen...

Page 11: ...from the air induction system and reset the restriction gauge by pressing the button on the end of the gauge If the air filter restriction gauge reads 25 inches 635 mm after clearing snow and or ice...

Page 12: ...starting Cold weather starting The engine block heater must be used for starting when the temperature is 20 F 29 C or colder Refer to Using the engine block heater if equipped in the Driving chapter...

Page 13: ...ded that a hot engine be allowed to operate at low idle for about 7 10 minutes which would allow sufficient time for the turbocharged engine to cool down COLD WEATHER OPERATION Changing to a lighter g...

Page 14: ...or ice If this occurs the engine may experience a significant reduction in power output At the earliest opportunity clear all the snow and or ice away from the air induction inlet Operation in snow V...

Page 15: ...rning off and restarting the engine TRAILER TOWING Refer to your Owner s Guide for full details on towing a trailer Trailer towing tables E Series Engine Rear axle ratio Maximum GCWR lbs kg Maximum tr...

Page 16: ...10 20000 9072 10000 4536 E 350 Extended Wagon 15 passenger 9400 GVWR 6 0L 3 55 16000 7257 9000 4082 6 0L 4 10 20000 9072 10000 4536 E 350 Cutaway 138 wheelbase single rear wheel 9600 GVWR 6 0L 4 10 20...

Page 17: ...ransmission F 250 F 350 Single Rear Wheel SRW 6 0L 3 73 23000 10433 23000 10433 F 350 Dual Rear Wheel DRW 6 0L 3 73 23500 10659 23500 10659 4 10 23500 10659 23500 10659 4 30 26000 11793 F 450 6 0L 4 3...

Page 18: ...y Hitch Type Maximum Gross Trailer Weight lb kg Maximum Tongue Weight lb kg 6 0L DRW Pick ups 2 5 ID without adapter requires 2 5 drawbar Weight carrying 6000 2721 600 272 Weight distributing 15000 68...

Page 19: ...led the transmission must relearn its shift strategy As a result the transmission may have firm and or soft shifts This operation is considered normal and will not affect function or durability of the...

Page 20: ...nt caps are tight and level 5 Turn the heater fan on in both vehicles to protect any electrical surges Turn all other accessories off Connecting the jumper cables 1 Connect the positive jumper cable t...

Page 21: ...r end of the positive cable to the positive terminal of the assisting battery 3 Connect the negative cable to the negative terminal of the assisting battery 2005 Econoline eco Supplement USA fus Roads...

Page 22: ...d A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of moving parts or any fuel delivery system brake system or exhaust system parts Jump startin...

Page 23: ...1 Remove the jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connect...

Page 24: ...the positive jumper stud of the disabled vehicle Reinstall the cap onto the jumper stud After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes...

Page 25: ...t spray a hot engine with cold water to avoid cracking the engine block or other engine components Spray Motorcraft Engine Shampoo and Degreaser ZC 20 on all parts that require cleaning and pressure r...

Page 26: ...E Series 2005 Econoline eco Supplement USA fus Cleaning 26...

Page 27: ...e oil filler cap 4 Secondary fuel filter assembly 5 Power steering fluid reservoir 6 Brake fluid reservoir 7 Engine coolant reservoir 8 Air filter assembly The Fuel Conditioner Module FCM is located o...

Page 28: ...ssembly 5 Engine coolant reservoir 6 Brake fluid reservoir 7 Clutch fluid reservoir if equipped 8 Underhood relay box 9 Battery dual batteries shown 10 Power steering fluid reservoir 11 Air filter ass...

Page 29: ...mber 2 D fuel is recommended See Cold weather operation in the Driving chapter of this supplement Diesel fuel containing no more than 5 of biodiesel may be used Biodiesel fuel is a product derived fro...

Page 30: ...e nozzle trigger as far If air is allowed to enter the fuel system during fuel filter change or if you run out of fuel the engine will purge the trapped air as it runs The engine may run rough and pro...

Page 31: ...ned from the module assembly whenever the warning light comes on The WATER IN FUEL light will come on when approximately 0 2 pints 100 cc of water accumulates in the module Replace the fuel filters wi...

Page 32: ...to the outward position Allow the HFCM FCM to drain for approximately 25 seconds or until clean fuel is observed Rotate the lever towards the housing until it is firmly seated 4 Verify that the drain...

Page 33: ...by turning counterclockwise 2 Remove and discard the old fuel filter element 3 Carefully clean the mating surfaces Removal FCM filter E Series 1 Remove the fuel filter cap by turning counterclockwise...

Page 34: ...element 3 Carefully clean the mating surfaces Removal Engine mounted fuel filter F Super Duty Excursion E Series 1 Remove the fuel filter cap by turning counterclockwise 2005 Econoline eco Supplement...

Page 35: ...k your engine oil level each time you stop for fuel To check the engine oil level consistently and accurately the following procedure is recommended 1 Have engine at normal operating temperature at le...

Page 36: ...CI 4 oil is not available CH 4 is acceptable Engine oils with improved fuel economy properties energy conserving are currently available If you use an energy conserving oil be sure it meets the recom...

Page 37: ...ion for severe service operation for all severe duty restrictions Use Ford Engine Oil Filter Part No 3C3Z 6731 AA FL 2016 or equivalent These filters protect your engine by filtering harmful abrasive...

Page 38: ...2C171 D or API categories CI 4 CI 4 SL CI 4 PLUS or DHD 1 If CI 4 oil is not available CH 4 is acceptable For more information refer the scheduled maintenance information section of this supplement AI...

Page 39: ...e electrical connector 4 Disconnect the three latches and remove the air cleaner cover 5 Remove the air cleaner element 6 To install reverse the removal procedure F Super Duty air filter element 1 Rel...

Page 40: ...3 Push the cover to the rear under the coolant reservoir and behind the slots on the filter element 4 Remove the front cover from the filter element by pulling the cover forward and pulling up to dis...

Page 41: ...oolant concentration testing is possible with a hydrometer or antifreeze tester such as the Rotunda Battery and Antifreeze Tester 014 R1060 The level of coolant should be maintained at the FULL COLD l...

Page 42: ...ixture to the coolant reservoir when the engine is cool until the appropriate fill level is obtained Do not add engine coolant when the engine is hot Steam and scalding liquids released from a hot coo...

Page 43: ...ULL COLD level For all other vehicles which have a coolant degas system with a pressurized cap or if it is necessary to remove the coolant pressure relief cap on the radiator of a vehicle with an over...

Page 44: ...overheating and possible engine damage Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold En...

Page 45: ...d distilled water for optimum cooling system and engine protection EMISSION CONTROL SYSTEM S LAWS Federal law prohibits vehicle manufacturers dealers and other persons engaged in the business of repai...

Page 46: ...d or rendered inoperative by any person Among those acts which the U S Environmental Protection Agency may presume to constitute tampering are the acts listed below Removal of hood blanket fender apro...

Page 47: ...produce white smoke while air is in the fuel system this is normal and should stop after a short time MINOR TROUBLESHOOTING GUIDE If the engine won t crank Turn on the headlights If the lights are dim...

Page 48: ...an auxiliary tank be sure that the tank control switch is set for the tank with fuel and not on an empty tank Leaving the ignition key turned to 4 ON for over two minutes without starting may make st...

Page 49: ...er Duty1 4C3Z 9601 AA Air Filter E series1 4C2Z 9601 AA Battery 2 Required BXT 65 750 1 Always use the authorized Motorcraft air filter listed Failure to use the correct air filter may result in sever...

Page 50: ...Duty 10W30 Super Duty1 XO 15W40 QSD XO 10W30 QSD WSS M2C171 D Engine coolant Motorcraft Premium Gold Engine Coolant yellow colored VC 7 A U S except CA OR and NM VC 7 B CA OR and NM WSS M97B51 A1 Man...

Page 51: ...coverage on parts affected by the lack of maintenance Be sure receipts for completed maintenance are kept with the vehicle and confirmation of the work performed is always recorded in this guide Your...

Page 52: ...missions control system inoperative after sale and delivery to an ultimate purchaser In Canada modifications of the emissions control system could create liability under applicable federal or provinci...

Page 53: ...ice technician at the intervals indicated Service information and supporting specifications are provided in the Owner s Guide Any adverse condition should be brought to the attention of your dealer or...

Page 54: ...hecked regularly This can help identify any potential issue before there are any problems Ford Motor Company suggests the following multi point inspection to be performed at every scheduled maintenanc...

Page 55: ...ly asked questions and much more The website location is at www ford com Then go to the vehicles and service pick at the web site 7 500 miles 12 000 km Change engine oil and replace oil filter Perform...

Page 56: ...triction gauge replace filter as required Date Odometer reading R O Dealer s Stamp 30 000 miles 48 000 km Change engine oil and replace oil filter Replace engine and frame mounted fuel filters Change...

Page 57: ...iles 72 000 km Change engine oil and replace oil filter Replace engine and frame mounted fuel filters Perform multi point inspection recommended Inspect tires for wear and rotate Inspect air filter re...

Page 58: ...hange manual transmission fluid Lubricate 4x4 front hub needle bearings Excursion only Lubricate 4x2 front wheel bearings adjust wheel bearings and replace grease seals if non sealed bearings Perform...

Page 59: ...replace oil filter Replace engine and frame mounted fuel filters Perform multi point inspection recommended Inspect tires for wear and rotate Inspect air filter restriction gauge replace filter as req...

Page 60: ...filters Change automatic transmission fluid and external filter element Perform multi point inspection recommended Inspect tires for wear and rotate Inspect air filter restriction gauge replace filte...

Page 61: ...nge engine oil and replace oil filter Replace engine and frame mounted fuel filters Change engine coolant see Motorcraft Premium Gold Coolant Change Record Perform multi point inspection recommended I...

Page 62: ...ange automatic transmission fluid and external filter element Change manual transmission fluid Lubricate 4x4 front hub needle bearings Excursion only Lubricate 4x2 front wheel bearings adjust wheel be...

Page 63: ...miles 217 000 km Change engine oil and replace oil filter Replace engine and frame mounted fuel filters Perform multi point inspection recommended Inspect tires for wear and rotate Inspect air filter...

Page 64: ...e Motorcraft Premium Gold Coolant Change Record Change automatic transmission fluid and external filter element Change rear wheel drive RWD axle fluid DANA axles not using synthetic fluid only Change...

Page 65: ...axle lubricants should be replaced every 3 000 miles 5 000 km or 3 months whichever occurs first during extended trailer tow operation above 70 F 21 C ambient and wide open throttle for extended peri...

Page 66: ...Odometer reading R O Dealer s Stamp See corresponding mileage in maintenance schedule for services performed Extensive idling and or low speed driving for long distances as in heavy commercial use su...

Page 67: ...reading R O Dealer s Stamp See corresponding mileage in maintenance schedule for services performed Off road operation Every 5 000 miles 8 000 km or 6 months Change engine oil and replace filter Every...

Page 68: ...g idler arms Every 60 000 miles 96 000 km Change transfer case fluid Date Odometer reading R O Dealer s Stamp See corresponding mileage in maintenance schedule for services performed Date Odometer rea...

Page 69: ...ormed Date Odometer reading R O Dealer s Stamp See corresponding mileage in maintenance schedule for services performed Date Odometer reading R O Dealer s Stamp See corresponding mileage in maintenanc...

Page 70: ...rd that the recommended service was completed at the appropriate mileage intervals Be sure to ask your service provider to record the type of service rendered Normal or Special Operating Conditions SO...

Page 71: ...of next change whichever comes first Dealer Stamp P A CODE R O Current mileage goes here Add 45 000 miles to the current miles 45 000 Next change due at this mileage Or Today s date goes here Add 3 ye...

Page 72: ...72...

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