Ford 2005 E-150 Owner'S Manual Download Page 228

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REFILL CAPACITIES

Fluid

Ford Part
Name

Application

Capacity

Brake fluid

Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid

All

Fill to line on
reservoir

Engine
oil-gasoline
engine (includes
filter change)

Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)

All

6.0 quarts
(5.7L)

Engine oil-diesel
engine (includes
filter change)

Refer to the

Power Stroke Direct Injection Turbo

Diesel Owner’s Guide Supplement.

REVIEW COPY

2005 Econoline

(eco)

, Owners Guide (post-2002-fmt)

(own2002)

Market:

USA_English

(fus)

Maintenance and Specifications

228

Summary of Contents for 2005 E-150

Page 1: ...s 39 Heater only 39 Manual heating and air conditioning 40 Lights 42 Headlamps 42 Turn signal control 46 Bulb replacement 47 Driver Controls 52 Windshield wiper washer control 52 Steering wheel adjust...

Page 2: ...towing 146 Driving 147 Starting 147 Brakes 151 Transmission operation 155 Roadside Emergencies 165 Getting roadside assistance 165 Hazard flasher switch 166 Fuel pump shut off switch 166 Fuses and rel...

Page 3: ...on by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorizat...

Page 4: ...the following website In the United States www ford com In Canada www ford ca In Australia www ford com au In Mexico www ford com mx Additional owner information is given in separate publications Thi...

Page 5: ...lay our part in protecting the environment Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim Information in this resp...

Page 6: ...e Event Data Recording Other modules in your vehicle event data recorders are capable of collecting and storing data during a crash or near crash event The recorded information may assist in the inves...

Page 7: ...wer Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for information regarding correct operation and maintenance of your Diesel powered light truck Notice to owners of pickup trucks and u...

Page 8: ...Vehicle Limited Warranty and may void the Emissions Warranties In addition ambulance usage without the preparation package could cause high underbody temperatures overpressurized fuel and a risk of sp...

Page 9: ...with features and options that are different from the ones that are described in this Owner s Guide therefore a supplement has been supplied that complements this book By referring to the pages in the...

Page 10: ...wer Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Powertrain Malfunction Speed Control Master Lighting Switch Hazard Warning Flasher Fog Lamps Fro...

Page 11: ...nt Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission Syst...

Page 12: ...ne soon indicator light illuminates when the ignition is first turned to the ON position to check the bulb Solid illumination after the engine is started indicates the On Board Diagnostics System OBD...

Page 13: ...om your dealership Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected immediately by your servicing dealership Driving a vehicle wi...

Page 14: ...lsafe cooling mode has been activated Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on If the indicators stay on or flash faster check for a burned out bul...

Page 15: ...king lamps are on the ignition is off the key is not in the ignition and the driver s door is opened Parking brake ON warning chime Sounds when the parking brake is set the engine is running and the v...

Page 16: ...miles kilometers of the vehicle Trip odometer Registers the miles kilometers of individual journeys Press the SELECT RESET control once to switch from the odometer to the trip odometer Press the cont...

Page 17: ...ck the engine oil level Add oil if needed If the oil level is correct have your vehicle checked at your dealership or by a qualified technician Fuel gauge Indicates approximately how much fuel is left...

Page 18: ...up the frequency band 2 Tune Press to manually adjust the radio frequency down up 3 AM FM Press to choose a frequency band in radio mode AM FM REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt...

Page 19: ...to raise lower the levels or to move the audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hour press and hold CLK until CLOCK SET appears in the display Pres...

Page 20: ...ress SEEK to decrease or increase the hours To set the minute press and hold CLK and press TUNE to decrease or increase the minutes SCAN BASS TREB BAL FADE SIDE EJ REW FF 1 2 TAPE AMS SEEK TUNE AM FM...

Page 21: ...To set a station Select frequency band AM FM1 FM2 tune to a station press and hold a preset button until sound returns 8 Dolby noise reduction Works in tape mode only Reduces tape noise and hiss pres...

Page 22: ...to eject a tape 17 Cassette door Insert a cassette into the cassette door AM FM STEREO SINGLE CD RADIO IF EQUIPPED EJ BASS CD TREB BAL FADE SCN CLK AM FM VOL PUSH ON SEEK EJ COMP DISC TUNE 1 2 3 4 5 6...

Page 23: ...evels into more comfortable listening level The compression icon c will appear in the display 7 Shuffle Press to listen to the tracks on the CD in random order Press again to turn off 8 Memory presets...

Page 24: ...reble Press to increase decrease the treble output 18 CD slot Insert a CD printed side up CD units are designed to play commercially pressed 4 75 in 12 cm audio compact discs only Due to technical inc...

Page 25: ...desired point of a selection is reached 3 Comp Compression The compression feature operates in CD mode and brings soft and loud CD passages together for a more consistent listening level Press the CO...

Page 26: ...am type mode Shuffle and Compression mode The Federal Communications Commission FCC and the Canadian Radio and Telecommunications Commission CRTC recommend that FM radio broadcasters use RDS technolog...

Page 27: ...crease or decrease the hours minutes Press MENU again to disengage clock mode 10 Memory presets To set a station Select frequency band AM FM tune to a station press and hold a preset button until soun...

Page 28: ...der 16 Scan Press SCAN to move up the radio frequency band SCAN automatically finds a station plays it for five seconds then moves to the next station Press again to stop CD Press SCAN for a brief sam...

Page 29: ...will become the new display message default TEXT is also available when equipped with Satellite radio Your radio comes equipped with Satellite ready capability The kit to enable Satellite reception i...

Page 30: ...tions the system will store the last one in the remaining presets Setting the clock Press MENU until SELECT HOUR or SELECT MINUTE is displayed Use SEL to manually increase or decrease the hours minute...

Page 31: ...led satellite instructions are included with the dealer installed kit Dealer installed satellite kit only available in the continental United States 17 BAND Press to toggle between AM FM1 FM2 frequenc...

Page 32: ...istent listening level when in CD mode Press COMP to turn the feature ON OFF 22 Scan Press SCAN to hear a brief sampling of radio stations or CD MP3 tracks Press again to stop 23 CAT Tune Press or to...

Page 33: ...ields The display will scroll all of the text in the current field before changing to the next field TEXT must be pressed within 3 seconds of the previous button press to proceed to the next last text...

Page 34: ...t speakers Fade Press FADE then press SEL to shift sound to the rear front speakers 9 Menu Press to access the following functions Compression Brings soft and loud CD passages together for a more cons...

Page 35: ...de press until desired selection is reached 15 REW Rewind In CD MP3 mode press until desired selection is reached 16 SAT if equipped Your radio comes equipped with Satellite Ready capability The kit t...

Page 36: ...n adhesive labels Ballpoint pens may damage CDs Please contact your dealer for further information 22 Scan Press SCAN to hear a brief sampling of radio stations or CD MP3 tracks Press again to stop 23...

Page 37: ...er a stronger signal may overtake a weaker one and play while the weak station frequency is displayed CASSETTE PLAYER CARE Do Use only cassettes that are 90 minutes long or less Tighten very loose tap...

Page 38: ...iscs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserted into th...

Page 39: ...er vents Operating tips To reduce fog build up on the windshield during humid weather place the air flow selector in the position To reduce humidity build up inside the vehicle during cold or warm wea...

Page 40: ...l vents OFF Outside air is shut out and the climate system is turned off FLR Distributes outside air through the floor vents MIX Distributes outside air through the windshield defroster vents and floo...

Page 41: ...not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop REAR FAN SPEED ADJUSTMENT IF EQUIPPED The rear fan controls adjust the volume of...

Page 42: ...button 10 times Step 2 must be completed in 60 seconds 3 The words Battery Saver will be displayed 4 Press the reset button to select toggle between 2 minutes or 30 minutes duration 5 Once your time c...

Page 43: ...Pull the lever towards you to deactivate Flash to pass Pull toward you slightly to activate and release to deactivate PANEL DIMMER CONTROL To adjust the brightness of the instrument panel rotate the...

Page 44: ...lamp is marked either on the lens a circle or cross marker or on the bulb shield internal to the lamp mark or feature Measure the height from the center of your headlamp to the ground 2 and mark an 8...

Page 45: ...t edge of the high intensity area should be even with the vertical line corresponding to the headlamp under adjustment If the left edge of the high intensity area is not even with the vertical line fo...

Page 46: ...rotated fully counterclockwise When the control is in the OFF position it will not illuminate when you open the doors or fully rotate the headlamp control Third row courtesy reading cargo lamps The d...

Page 47: ...rmance light brightness and pattern and safe visibility The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time Function Number o...

Page 48: ...nd slide the ring off the plastic base 5 Pull the bulb straight out Handle a halogen headlamp bulb carefully and keep out of children s reach Grasp the bulb only by its plastic base and do not touch t...

Page 49: ...ove the bulb To install the new bulb follow the removal procedures in reverse order Replacing front parking lamp turn signal bulbs 1 Make sure the headlamp control is in the OFF position 2 Remove two...

Page 50: ...kwise 3 Carefully pull the bulb straight out of the socket To install the new bulb follow the removal procedure in reverse order Replacing license plate lamp bulbs 1 Turn the headlamp switch to OFF an...

Page 51: ...assembly from vehicle 2 Rotate bulb socket counterclockwise and remove from lamp assembly 3 Carefully pull the bulb straight out of the socket and push in the new bulb To install the lamp follow the...

Page 52: ...sh the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm 2 Attach the new wiper to the wiper arm and press it into place until a clic...

Page 53: ...osition Never adjust the steering wheel when the vehicle is moving OVERHEAD CONSOLE IF EQUIPPED The appearance of your vehicle s overhead console will vary according to your option package Storage com...

Page 54: ...he transmitter Electronic compass temperature display if equipped Outside air temperature The outside temperature display is contained in the overhead console The temperature display can be turned off...

Page 55: ...zone map 2 Turn the ignition to the ON position 3 Press and hold the SELECT control until VAR appears in the display then release The display should show the current zone number 4 Press the SELECT co...

Page 56: ...you can do to prevent a crash is to avoid distractions and pay attention to the road Wait until it is safe to operate Mobile Communications Equipment AUXILIARY POWER POINT 12VDC Power outlets are des...

Page 57: ...ker switch to close the window ACCESSORY DELAY With accessory delay after the ignition switch is turned to the OFF position the window switches and radio may be used for up to ten minutes or until any...

Page 58: ...andard mirror spotter section as this may lead to a mirror fracture Telescoping mirror The spotter mirror has a swivel that allows it to tilt up and down and also to tilt left and right to increase si...

Page 59: ...ntrols for using your speed control are located on the steering wheel for your convenience 1 Press the ON control and release it 2 Accelerate to the desired speed 3 Press the SET ACCEL control and rel...

Page 60: ...to increase the vehicle set speed in increments by 1 mph 1 6 km h Use the accelerator pedal to get to the desired speed When the vehicle reaches that speed press and release the SET ACCEL control Redu...

Page 61: ...eed control Depress the brake pedal This will not erase your vehicle s previously set speed Press the speed control OFF control Note When you turn off the speed control or the ignition your speed cont...

Page 62: ...the sliding door is open the door will automatically lock after it is closed Back cargo door lock if equipped The passenger side rear cargo door has a power door lock control mounted on the inside of...

Page 63: ...nition is in either the 1 ACCESSORY 2 LOCK or 3 OFF positions If there are problems with the remote entry system make sure to take ALL remote entry transmitters with you to the dealership in order to...

Page 64: ...y ring DO NOT TAKE THE RUBBER COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER 2 Do not wipe off any grease on the battery terminals on the back surface of the circuit boa...

Page 65: ...he remote entry transmitters 1 Place the key in the ignition and turn from the 2 LOCK position to 3 OFF 2 Cycle eight times rapidly within 10 seconds between the 3 OFF position and 4 ON Note The eight...

Page 66: ...or 1 ACCESSORY position or the remote transmitter lock control is pressed or after 25 seconds of illumination The dome lamp control if equipped must not be set to the off position for the illuminated...

Page 67: ...in a collision or sudden stop Adjusting the front manual seat if equipped Never adjust the driver s seat or seatback when the vehicle is moving Always drive and ride with your seatback upright and the...

Page 68: ...e to increase firmness Turn the lumbar support control counterclockwise to increase softness Adjusting the front power seat if equipped The control is located on the outboard side of the seat cushion...

Page 69: ...tains chair 7 passenger configuration second row only To remove the seat 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor...

Page 70: ...free of objects that would prevent proper seat engagement Never attempt to adjust the seat while the vehicle is in motion 1 Position the seat to the floor mount 2 Pull the seat latch handle downward...

Page 71: ...t belt webbing and the trim panel Rear bench seat To remove the seats 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and...

Page 72: ...ning them with the rear strikers 3 Engage the LH RH latch rod hook ends in the front striker locking holes 4 Rotate the LH RH latch handles forward and at the same time slide the seat assembly forward...

Page 73: ...or killed Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts Be sure everyone in your vehicle is in a seat and using a safety belt properly In a...

Page 74: ...nd rear outboard safety restraints in the vehicle are combination lap and shoulder belts The front outboard passenger and rear seat outboard safety belts have two types of locking modes described belo...

Page 75: ...ears old and under should be properly restrained in the rear seat whenever possible Refer to Safety restraints for children or Safety seats for children later in this chapter How to use the automatic...

Page 76: ...n Workshop Manual Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions Safety belt pretensioner Your vehicle is equipped with safety belt pretensioners at...

Page 77: ...operly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision Lap belts Adjusting the center lap belt The lap belt does not adjust automatically The lap belt sh...

Page 78: ...ated and the warning chime is sounding The safety belt warning light and warning chime turn off The driver s safety belt is buckled before the ignition switch is turned to the ON position The indicato...

Page 79: ...n The BeltMinder feature will not activate The following are reasons most often given for not wearing safety belts All statistics based on U S data Reasons given Consider Crashes are rare events 36700...

Page 80: ...rs imitate behavior they see I have an air bag Air bags offer greater protection when used with safety belts Frontal airbags are not designed to inflate in rear and side crashes or rollovers I d rathe...

Page 81: ...ENGINE 2 Wait until the safety belt warning light turns off Approximately 1 minute Step 3 must be completed within 50 seconds after the safety belt warning light turns off 3 Buckle then unbuckle the...

Page 82: ...lly to make sure they work properly and are not damaged Inspect the safety belts to make sure there are no nicks tears or cuts Replace if necessary All safety belt assemblies including retractors buck...

Page 83: ...always properly wear their safety belts even when an air bag supplemental restraint system SRS is provided Always transport children 12 years old and under in the back seat and always properly use ap...

Page 84: ...hose objects to be propelled by the air bag into your face and torso causing serious injury Do not attempt to service repair or modify the air bag supplemental restraint systems or its fuses See your...

Page 85: ...ag supplemental restraint system work The air bag SRS is designed to activate when the vehicle sustains a longitudinal deceleration sufficient to cause the air bag sensors to close an electrical circu...

Page 86: ...properly restrained as far away from the air bag module as possible while maintaining vehicle control The SRS consists of driver and passenger air bag modules which include the inflators and air bags...

Page 87: ...BE disposed of by qualified personnel SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children Also see Air bag supplemental restr...

Page 88: ...nd row and using top tether straps for added protection For more information on top tether straps see Attaching safety seats with tether straps in this section Any booster seat that places the vehicle...

Page 89: ...er They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably Booster seats also make the shoulder belt fit better and more comfortably for growing children W...

Page 90: ...y vehicle in a seating position equipped with lap shoulder belts if your child is over 40 lb 18 kg The shoulder belt should cross the chest resting snugly on the center of the shoulder The lap belt sh...

Page 91: ...on When installing a child safety seat Review and follow the information presented in the Air Bag Supplemental Restraint System section in this chapter Use the correct safety belt buckle for that seat...

Page 92: ...LATCH Lower Anchors and Tethers for Children attachments in this chapter Carefully follow all of the manufacturer s instructions included with the safety seat you put in your vehicle If you do not ins...

Page 93: ...urer s instructions Be sure the belt webbing is not twisted 4 Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from for that seating position unti...

Page 94: ...in the seat forcibly tilt the seat forward and back to make sure the seat is securely held in place To check this grab the seat at the belt path and attempt to move it side to side and forward and ba...

Page 95: ...equipped with either child tether or LATCH anchors and is spaced closer to the row of seats in front Do not use forward facing or rear facing child seats other than belt positioning boosters in the la...

Page 96: ...at full forward 3 Route the child safety seat tether strap over the back of the front right hand passenger seat as shown 4 Clip the tether strap hook to the seat pedestal to the location shown REVIEW...

Page 97: ...ions in this chapter 7 Tighten the child safety seat tether strap according to the manufacturer s instructions Second row bucket seats Chateau Quads The tether strap can be attached directly to the te...

Page 98: ...ther strap according to the manufacturer s instructions Second Third and Fourth row three passenger bench seats The tether strap can be attached directly to the tether bracket provided under the back...

Page 99: ...read the entire Seating and Safety Restraints chapter in this Owner s Guide Attaching safety seats with LATCH Lower Anchors and Tethers for Children attachments for child seat anchors Some child safe...

Page 100: ...n at the seating positions marked with the child seat symbol Five passenger crew van Seven passenger wagon Eight passenger wagon Twelve passenger wagon REVIEW COPY 2005 Econoline eco Owners Guide post...

Page 101: ...serious injury or death The lower anchors for child seat installation are located at the rear section of the seat between the cushion and seat back Follow the child seat manufacturer s instructions t...

Page 102: ...s the best protection in a severe crash Each time you use the safety seat check that the seat is properly attached to the lower anchors and tether anchor Try to tilt the child seat from side to side A...

Page 103: ...rns and abrupt maneuvers Drive at safe speeds for the conditions Keep tires properly inflated Never overload or improperly load your vehicle and Make sure every passenger is properly restrained In a r...

Page 104: ...other things held equal a shorter wheelbase may make your vehicle quicker to respond to steering inputs than a vehicle with a longer wheelbase Narrower to provide greater maneuverability in tight spac...

Page 105: ...d to give you the following information about tire grades exactly as the government has written it Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested...

Page 106: ...hed for a tire that is properly inflated and not overloaded Excessive speed underinflation or excessive loading either separately or in combination can cause heat buildup and possible tire failure TIR...

Page 107: ...he tire next to the rim Sidewall of the tire Area between the bead area and the tread Tread area of the tire Area of the perimeter of the tire that contacts the road when mounted on the vehicle Rim Th...

Page 108: ...der inflation or over inflation may cause uneven treadwear patterns Under inflation is the most common cause of tire failures and may result in severe tire cracking tread separation or blowout with un...

Page 109: ...riving even a mile Note If you have to drive a distance to get air for your tire s check and record the tire pressure first and add the appropriate air pressure when you get to the pump It is normal f...

Page 110: ...ensure that all persons are clear of the trajectory area WARNING An inflated tire and rim can be very dangerous if improperly used serviced or maintained To reduce the risk of serious injury never att...

Page 111: ...me size type tread design brand load carrying capacity and speed rating because it can affect the safety and performance of your vehicle which could result in an increased risk of loss of vehicle cont...

Page 112: ...nt Use snow chains on the end of the vehicle with the dissimilar spare tire wheel The usage of a dissimilar spare tire wheel can lead to impairment of the following Handling stability and braking perf...

Page 113: ...d from under the vehicle 5 Remove the retainer from the spare tire To stow the cable retainer with the spare removed turn the jack handle clockwise until all slack is removed Tire change procedure Pre...

Page 114: ...ng when a rear wheel is lifted even if the parking brake is applied Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted If the vehicle slips off...

Page 115: ...t remove the wheel lug nuts until you raise the tire off the ground Replacing the tire 1 Assemble the jack handle sections together and lock into the jack Use the jack handle to slide the jack under t...

Page 116: ...t Rear axle jacking points All models except E 350 Dual Rear Wheel DRW and E 450 Rear axle jacking points E 350 Dual Rear Wheel DRW and E 450 REVIEW COPY 2005 Econoline eco Owners Guide post 2002 fmt...

Page 117: ...thread the lug nuts on the studs with the beveled face toward the wheel If your vehicle has dual rear wheels thread the two element swiveling lug nuts on the studs with the flange facing toward the wh...

Page 118: ...components at the end of the cable 3 Turn the jack handle clockwise until the tire is raised to its stowed position underneath the vehicle The effort to turn the jack handle increases significantly a...

Page 119: ...l etc On vehicles equipped with dual rear wheels retighten the wheel lug nuts to the specified torque at 100 miles 160 km and again at 500 miles 800 km of new vehicle operation and after any wheel dis...

Page 120: ...ase of a recall Information on P type tires P215 65R15 95H is an example of a tire size load index and speed rating The definitions of these items are listed below Note that the tire size load index a...

Page 121: ...rent conditions for load and inflation pressure These speed ratings may need to be adjusted for the difference in conditions The ratings range from 81 mph 130 km h to 186 mph 299 km h These ratings ar...

Page 122: ...in kilograms and pounds that can be carried by the tire Refer to the tire label or the safety certification label which is located on the B Pillar or the edge of the driver s door for the correct tir...

Page 123: ...tire sidewall for LT type tires LT type tires have some additional information beyond those of P type tires these differences are described below 1 LT Indicates a tire designated by the Tire and Rim A...

Page 124: ...edge In general the larger the number the wider the tire 3 80 Indicates the aspect ratio which gives the tire s ratio of height to width Numbers of 70 or lower indicate a short sidewall 4 D Indicates...

Page 125: ...smooth rubber across the tread will appear on the tire when the tread is worn down to 1 16th of an inch 2 mm When the tire tread wears down to the same height as these wear bars the tire is worn out...

Page 126: ...ce your speed Drive with caution until you can safely pull off the road Stop and inspect the tires for damage If a tire is under inflated or damaged deflate it remove wheel and replace it with your sp...

Page 127: ...led Maintenance Guide that comes with your vehicle will help your tires wear more evenly providing better tire performance and longer tire life Unless otherwise specified rotate the tires approximatel...

Page 128: ...tire rotation Note Your vehicle may be equipped with a dissimilar spare tire wheel A dissimilar spare tire wheel is defined as a spare tire and or wheel that is different in brand size or appearance...

Page 129: ...ins on dry roads The suspension insulation and bumpers will help prevent vehicle damage Do not remove these components from your vehicle when using snow tires and chains VEHICLE LOADING WITH AND WITHO...

Page 130: ...on the Safety Compliance Certification Label located on the driver s door or B Pillar The total load on each axle must never exceed its GAWR Exceeding the Safety Certification Label axle weight rating...

Page 131: ...e Certification Label located on the driver s door or B Pillar The GVW must never exceed the GVWR Exceeding the Safety Certification Label vehicle weight rating limits could result in substandard vehi...

Page 132: ...n weight of 15 25 fifth wheel trailer and driver only 150 lb 68 kg Consult your dealership or the RV and Trailer Towing Guide provided by your dealership for more detailed information Tongue Load or F...

Page 133: ...aded on the vehicle That weight may not safely exceed the available cargo and luggage load capacity calculated in Step 4 6 If your vehicle will be towing a trailer load from your trailer will be trans...

Page 134: ...ity to transport the cement and your friend home The above calculations also assume that the loads are positioned in your vehicle in a manner that does not overload the Front or the Rear Gross Axle We...

Page 135: ...6 6500 2948 60 5 52 5 4L 3 55 12000 5443 6900 3130 60 5 52 E 150 Regular Van Crew 6700 GVWR 4 6L 3 55 11500 5216 6200 2812 60 5 52 5 4L 3 55 12000 5443 6600 2994 60 5 52 E 150 Regular Van 7000 GVWR 4...

Page 136: ...3 13000 5897 7300 3311 60 5 52 E 250 Extended Van 8600 GVWR 4 6L 4 10 11000 4990 5400 2449 60 5 52 5 4L 3 73 13000 5897 7300 3311 60 5 52 E 250 Extended Van Crew 8600 GVWR 4 6L 4 10 11000 4990 5300 24...

Page 137: ...17700 7711 10000 4536 60 5 52 E 350 Extended Van 9400 GVWR 5 4L 3 55 12000 5443 6200 2812 60 5 52 5 4L 4 10 13000 5897 7200 3266 60 5 52 6 8L 3 73 15000 6804 9000 4082 60 5 52 6 8L 4 10 17700 7711 10...

Page 138: ...711 10000 4536 60 5 52 E 350 Regular Wagon 8 passenger 8600 GVWR 5 4L 3 73 13000 5897 7000 3175 60 5 52 E 350 Regular Wagon 8 passenger 8700 GVWR 6 8L 3 73 15000 6804 8800 3992 60 5 52 6 8L 4 10 17700...

Page 139: ...4 10 17700 7711 10000 4536 60 5 52 E 350 Extended Wagon 15 passenger 9100 GVWR 5 4L 3 55 12000 5443 5600 2540 60 5 52 5 4L 4 10 13000 5897 6600 2994 60 5 52 E 350 Extended Wagon 15 passenger 9300 GVWR...

Page 140: ...97 7700 3493 60 5 52 6 8L 4 10 18500 8391 10000 4536 60 5 52 E 350 Cutaway 176 wheelbase dual rear wheel 11500 GVWR 5 4L 4 10 13000 5897 7700 3493 60 5 52 6 8L 4 10 18500 8391 10000 4536 60 5 52 E 350...

Page 141: ...91 10000 4536 60 5 52 E 350 Stripped Chassis 158 wheelbase 11000 GVWR 5 4L 4 10 13000 5897 8400 3810 60 5 52 6 8L 4 10 18500 8391 10000 4536 60 5 52 E 350 Stripped Chassis 176 wheelbase 10000 GVWR 5 4...

Page 142: ...g For high altitude operation reduce GCWR by 2 per 1 000 ft 300 meters elevation To determine the maximum trailer weight designed for your particular vehicle as equipped follow the section Calculating...

Page 143: ...e a rental trailer follow the instructions that the rental agency gives to you Do not attach safety chains to the bumper Trailer brakes Electric brakes and manual automatic or surge type trailer brake...

Page 144: ...ling Anticipate stops and brake gradually When descending long steep downhill grades always use a lower gear to provide engine braking to save wear on brakes Use Drive Overdrive OFF on moderately stee...

Page 145: ...should not be parked on a grade If you must park on a grade place wheel chocks under the trailer s wheels Launching or retrieving a boat Disconnect the wiring to the trailer before backing the traile...

Page 146: ...in N Neutral Maximum speed is 35 mph 56 km h Maximum distance is 50 miles 80 km If a distance of 50 miles 80 km or a speed of 35 mph 56 km h must be exceeded the drive shaft will have to be removed Fo...

Page 147: ...its operational Warning lights illuminated Key position when driving 5 START cranks the engine Release the key as soon as the engine starts Preparing to start your vehicle Engine starting is controlle...

Page 148: ...vehicle checked If your vehicle is operated in a heavy snow storm or blowing snow conditions the engine air induction may become partially clogged with snow and or ice If this occurs the engine may e...

Page 149: ...to 5 START Make sure the corresponding lights illuminate or illuminate briefly If a light fails to illuminate have the vehicle serviced If the driver s safety belt is fastened the light may not illum...

Page 150: ...or best results plug the heater in at least three hours before starting the vehicle The heater can be plugged in the night before starting the vehicle To reduce the risk of electrical shock do not use...

Page 151: ...king is done and normal brake operation resumes These are normal characteristics of the ABS and should be no reason for concern ABS warning lamp The ABS lamp in the instrument cluster momentarily illu...

Page 152: ...he handling of your vehicle will be adversely affected STEERING To prevent damage to the power steering system Never hold the steering wheel at its furthest turning points until it stops for more than...

Page 153: ...y and four wheel drive vehicles handle differently than vehicles with a lower center of gravity Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars...

Page 154: ...ust be made remember to avoid over driving your vehicle i e turn the steering wheel only as rapidly and as far as required to avoid the emergency Excessive steering will result in less vehicle control...

Page 155: ...OFF position the automatic transmission shift lever can be moved from the P Park position without the brake pedal depressed To avoid unwanted vehicle movement always set the parking brake 3 Start the...

Page 156: ...learning process slightly firmer shifts may occur After this learning process normal shift feel and shift scheduling will resume P Park This position locks the transmission and prevents the rear wheel...

Page 157: ...s for all forward gears except overdrive O D OFF lamp is illuminated Provides engine braking Use when driving conditions cause excessive shifting from O D to other gears Examples city traffic hilly te...

Page 158: ...ation and shift quality When the vehicle s battery has been disconnected for any type of service or repair the transmission will need to relearn the normal shift strategy parameters much like having t...

Page 159: ...d is free to roll Hold the brake pedal down while in this position D Overdrive with Tow Haul OFF D Overdrive with Tow Haul OFF is the normal driving position for the best fuel economy The overdrive fu...

Page 160: ...ission will automatically return to normal D Overdrive mode Tow Haul OFF Do not use the Tow Haul feature when driving in icy or slippery conditions as the increased engine braking can cause the rear w...

Page 161: ...P Park Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle R Reverse With the gearshift lever in R Reverse the vehicle will move backward Always come to a comple...

Page 162: ...the gearshift lever will not be illuminated O D Overdrive is automatically returned each time the key is turned off 3 Third Transmission operates up to third gear only Used for improved traction on sl...

Page 163: ...ts such as highway reflectors with minor damage to your vehicle rather than attempt a sudden return to the pavement which could cause the vehicle to slide sideways out of control or roll over Remember...

Page 164: ...TO operation beyond 10 minutes diesel engine is recommended and further consult your aftermarket PTO installer A more complete description of PTO operation is discussed in the Ford Truck Body Builders...

Page 165: ...ip or your selling dealer if within 35 miles 56 3 km of the nearest Ford Motor Company dealership one tow per disablement Even non warranty related tows like accidents are covered some exclusions appl...

Page 166: ...prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582 or visit our website at www ford ca HAZARD FLASHER The hazard flasher is located...

Page 167: ...et above the brake pedal To reset the switch 1 Turn the ignition OFF 2 Check the fuel system for leaks 3 If no leaks are apparent reset the switch by pushing in on the reset button 4 Turn the ignition...

Page 168: ...OR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey 3A Violet Violet 4A Pink Pink 5A Tan Tan 7 5A Brown Brown 10A Red Red 15A Blue Blue 20A Yellow...

Page 169: ...2 10A Remote Keyless Entry RKE O D cancel 3 15A Trip computer Radio Video Cassette Player VCP and video screens Overhead console 4 15A Courtesy lamps 5 30A Power lock switches Power locks without RKE...

Page 170: ...n switch hazards Brake lamp switch Brake lamps 12 15A Back up lamps Auxiliary battery relay gasoline engine only Trailer tow relay 13 15A Blend door actuator Function selector switch 14 5A Instrument...

Page 171: ...38 Not used 39 10A Trailer tow electric brake Center High Mounted Stop Lamp CHMSL Brake lamps 40 20A Power point 2 2nd row seating position driver side 41 30A Modified vehicle 42 20A circuit breaker P...

Page 172: ...e Battery section of the Maintenance and Specifications chapter The high current fuses are coded as follows Fuse Relay Location Fuse Amp Rating Power Distribution Box Description 1 Powertrain Control...

Page 173: ...motor relay blower motor 18 60A Engine compartment fuses 3 5 23 and 26 Instrument panel fuses 26 and 32 Start relay 19 50A IDM relay Diesel engine only 20 60A Auxiliary battery relay gasoline engine o...

Page 174: ...ni fuses Maxi fuses Relay modules Instrument panel relay module The instrument panel relay module is located behind the radio in the center of the instrument panel Have a certified technician or your...

Page 175: ...master cylinder Diesel engine passenger side of the engine compartment behind the power distribution box Have a certified technician or your dealer service this module if required The relays are coded...

Page 176: ...s a result the transmission may have firm and or soft shifts This operation is considered normal and will not affect function or durability of the transmission Over time the adaptive learning process...

Page 177: ...ttery Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Connect the other end of the positive cable to the positive terminal of the assisting battery REV...

Page 178: ...ines engine rocker covers or the intake manifold as grounding points Do not connect the end of the second cable to the negative terminal of the battery to be jumped A spark may cause an explosion of t...

Page 179: ...e jumper cables Removing the jumper cables Remove the jumper cables in the reverse order that they were connected 1 Remove the jumper cable from the ground metal surface Note In the illustrations ligh...

Page 180: ...ive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idl...

Page 181: ...w with a slingbelt Ford Motor Company has not approved a slingbelt towing procedure If your vehicle is equipped with an air dam and must be towed from the front it is recommended that your vehicle be...

Page 182: ...follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the Sales Manager Service Manage...

Page 183: ...d state year and make of your vehicle date of vehicle purchase current odometer reading vehicle identification number VIN Additional Assistance If you still have a complaint involving a warranty dispu...

Page 184: ...to cause death or serious bodily injury OR 2 Four or more repair attempts are made on the same nonconformity a defect or condition that substantially impairs the use value or safety of the vehicle OR...

Page 185: ...family personal or household purposes except in states where the Dispute Settlement Board is required to review commercial vehicles vehicles with non U S warranties Concerns are ineligible for review...

Page 186: ...leage The name of the dealer s who sold or serviced the vehicle A brief description of your unresolved concern A brief summary of the action taken by the dealer s and Ford Motor Company The names if k...

Page 187: ...Customer Relationship Center at 1 800 392 3673 Ford TDD for the hearing impaired 1 800 232 5952 or by writing to the Center at the following address Ford Motor Company Customer Relationship Center P O...

Page 188: ...several plans available in various time distance and deductible combinations which can be tailored to fit your own driving needs Ford ESP also offers reimbursement benefits for towing and rental cover...

Page 189: ...3 594 4857 FAX 313 390 0804 If you are in another foreign country contact the nearest Ford dealership If the dealership employees cannot help you they can direct you to the nearest Ford affiliate offi...

Page 190: ...SA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become inv...

Page 191: ...remove and cause damage to the vehicle Immediately remove items such as gasoline diesel fuel bird droppings and insect deposits because they can cause damage to the vehicle s paintwork and trim over...

Page 192: ...t and industrial fallout before repairing paint chips Always read the instructions before using the products ALUMINUM WHEELS AND WHEEL COVERS Aluminum wheels and wheel covers are coated with a clearco...

Page 193: ...ZC 20 on all parts that require cleaning and pressure rinse clean Cover the highlighted areas to prevent water damage when cleaning the engine Never wash or rinse the engine while it is running water...

Page 194: ...hen they appear worn or do not function properly INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth then dry with a dry cloth Avoid cleaners or polish that increase the glo...

Page 195: ...ng over the leather To clean use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner ZC 11 A Dry the area with a soft cloth To help maintain its resiliency and color use the Motorcraft Delux...

Page 196: ...otorcraft Vinyl Conditioner Canada only CXC 94 Motorcraft Deluxe Leather and Vinyl Cleaner not available in Canada ZC 11 A Motorcraft Bug and Tar Remover ZC 42 Motorcraft Extra Strength Upholstery Cle...

Page 197: ...TIONS WHEN SERVICING YOUR VEHICLE Do not work on a hot engine Make sure that nothing gets caught in moving parts Do not work on a vehicle with the engine running in an enclosed space unless you are su...

Page 198: ...he instrument panel 2 Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill 3 Lift the hood and secure it with the prop rod HOOD REVIEW COPY 200...

Page 199: ...engine component locations 1 Windshield washer fluid reservoir 2 Engine oil filler cap 3 Automatic transmission fluid dipstick 4 Air filter assembly 5 Engine oil dipstick 6 Power steering fluid reser...

Page 200: ...luid with antifreeze protection Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident Note Do no...

Page 201: ...ervice technician 7 Put the indicator back in and ensure it is fully seated Adding engine oil 1 Check the engine oil For instructions refer to Checking the engine oil in this chapter 2 If the engine o...

Page 202: ...anty use Motorcraft SAE 5W 20 or an equivalent 5W 20 oil meeting Ford specification WSS M2C930 A SAE 5W 20 oil provides optimum fuel economy and durability performance meeting all requirements for you...

Page 203: ...charging system checked If your battery has a cover shield make sure it is reinstalled after the battery has been cleaned or replaced For longer trouble free operation keep the top of the battery cle...

Page 204: ...terminals and related accessories contain lead and lead compounds Wash hands after handling For information on transmission operation after the battery has been disconnected refer to Shift strategy in...

Page 205: ...nce Guide The coolant concentration should be maintained at 50 50 coolant and distilled water which equates to a freeze point of 34 F 36 C Coolant concentration testing is possible with a hydrometer o...

Page 206: ...val the engine coolant reservoir may become low or empty If the reservoir is low or empty add engine coolant to the reservoir Refer to Adding engine coolant in this chapter Note Automotive fluids are...

Page 207: ...M97B44 D with the factory filled coolant Mixing Motorcraft Speciality Orange Engine Coolant or any orange colored extended life product with your factory filled coolant can result in degraded corrosi...

Page 208: ...the cap 5 Fill the coolant reservoir slowly with the proper coolant mixture see above to within the COLD FILL RANGE or the FULL COLD level on the reservoir If you removed the radiator cap in an overfl...

Page 209: ...ase the coolant concentration above 60 Increased engine coolant concentrations above 60 will decrease the overheat protection characteristics of the engine coolant and may cause engine damage Refer to...

Page 210: ...GAGE indicator light will flash when fail safe cooling mode has been activated If the engine reaches a preset over temperature condition the engine will automatically switch to alternating cylinder o...

Page 211: ...e WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire The fuel s...

Page 212: ...if absorbed through the skin If fuel is splashed on the skin and or clothing promptly remove contaminated clothing and wash skin thoroughly with soap and water Repeated or prolonged skin contact with...

Page 213: ...mes on and stays on after you start the engine the fuel filler cap may not be properly installed Turn off the engine remove the fuel filler cap align the cap properly and reinstall it If you must repl...

Page 214: ...beled as Regular that are sold with octane ratings of 86 or lower in high altitude areas Do not be concerned if your engine sometimes knocks lightly However if it knocks heavily under most driving con...

Page 215: ...the Instrument Cluster chapter Fuel Filter For fuel filter replacement see your dealer or a qualified service technician Refer to the scheduled maintenance guide for the appropriate intervals for chan...

Page 216: ...tion switch to the off position prior to refueling an error in the reading will result if the engine is left running Use the same filling rate setting low medium high each time the tank is filled Allo...

Page 217: ...ithout stopping will usually give the best fuel economy Idling for long periods of time greater than one minute may waste fuel Anticipate stopping slowing down may eliminate the need to stop Sudden or...

Page 218: ...temperatures during the first 8 10 miles 12 16 km of driving Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain Transmissions give their best fuel economy whe...

Page 219: ...pany parts in performance and durability Do not park idle or drive your vehicle in dry grass or other dry ground cover The emission system heats up the engine compartment and exhaust system which can...

Page 220: ...rn off A driving cycle consists of a cold engine startup followed by mixed city highway driving No additional vehicle service is required If the Check engine Service engine soon light remains on have...

Page 221: ...ssary use only MERCON ATF Check the fluid level when it is at ambient temperature 20 80 F 7 25 C 1 Check the fluid level on the dipstick It should be between the arrows in the FULL COLD range Do not a...

Page 222: ...original universal joints are replaced with universal joints equipped with grease fittings lubrication will also be necessary TRANSMISSION FLUID Checking automatic transmission fluid if equipped Refer...

Page 223: ...ent temperature Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10 C 50 F Correct fluid level The transmission fluid s...

Page 224: ...proved automatic transmission fluid may cause internal transmission component damage If necessary add fluid in 250 ml 1 2 pint increments through the filler tube until the level is correct If an overf...

Page 225: ...ce intervals To replace the transmission filter 1 Shut off the engine 2 Unscrew remote filter housing 3 Replace filter with a new authorized Motorcraft filter element Refer to the Motorcraft part numb...

Page 226: ...port 2 Open the clamp that secures the two halves of the air filter housing together 3 Carefully separate the two halves of the air filter housing 4 Remove the air filter element from the housing 5 In...

Page 227: ...to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve Replace the PCV valve with one that meets Ford material and design specifications for your vehicle such as...

Page 228: ...filter change 9 Motorcraft SAE 5W 20 Premium Synthetic Blend Motor Oil US Motorcraft SAE 5W 20 Super Premium Motor Oil Canada All 6 0 quarts 5 7L Engine oil diesel engine includes filter change Refer...

Page 229: ...L V8 engine with aux rear heat 31 0 quarts 29 4L 1 row 29 8 quarts 28 3L 8 6 8L V10 engine 30 6 quarts 29 0L 1 row 29 4 quarts 27 9L 8 6 8L V10 engine with aux rear heat 32 8 quarts 31 0L 1 row 31 6 q...

Page 230: ...3 pints 3 0L 3 SAE 90 Hypoid Gear Oil axles shown are all limited slip 4 Dana Limited Slip Axles M60 M248 E250 350 6 3 pints 3 0L 3 M70FF M267FF E 350 6 8 pints 3 2L 3 M70HD M273HD E 450 8 3 pints 3...

Page 231: ...V ATF Automatic 4R70 75 E 13 9 quarts 13 2L 7 Motorcraft MERCON SP ATF TorqShift 5 speed 17 5 quarts 16 6L 7 Windshield washer fluid Motorcraft Premium Windshield Washer Concentrate All 4 2 quarts 4 0...

Page 232: ...luids may be labeled as dual usage such as MERCON and MERCON V These dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON type fluid However these dual usa...

Page 233: ...Oil US Motorcraft SAE 5W 20 Super Premium Motor Oil Canada XO 5W20 QSP US CXO 5W20 LSP12 Canada WSS M2C930 A with API Certification Mark Engine oil diesel engine Refer to the Power Stroke Direct Injec...

Page 234: ...pound XG 3 A ESE M1C171 A Parking brake assembly E 450 Super Duty Motorcraft MERCON Automatic Transmission Fluid XT 2 QDX MERCON Visteon conventional and Traction Lok axles 2 Motorcraft SAE 75W 140 Sy...

Page 235: ...is used Transmission fluid requirements are indicated on the dipstick or on the dipstick handle Check the container to verify the fluid being added is of the correct type Refer to your Scheduled Main...

Page 236: ...eeting Ford specification EST M2C118 A for complete refill of Dana Limited Slip rear axles ENGINE DATA Engine 4 6L V8 engine 5 4L V8 engine 6 8L V10 engine Cubic inches 281 330 415 Required fuel 87 oc...

Page 237: ...Track front rear 69 4 1763 67 2 1707 69 4 1763 66 6 1692 69 4 1763 66 4 1687 3 Overall width excluding mirrors 79 3 2014 4 Wheelbase 138 0 3505 5 Overall length Regular van 211 8 5381 Extended van 23...

Page 238: ...73 2 1859 Stripped Chassis 69 4 1763 SRW 66 4 1687 DRW 73 2 1859 69 4 1763 77 7 1974 3 Overall width Refer to Body Builder for specifications 4 Wheelbase 138 0 3505 158 0 4013 176 0 4470 158 0 4013 17...

Page 239: ...special material If it is tampered with it will be destroyed or a destruction pattern will appear Certification label for incomplete vehicles On completed derivations of incomplete vehicles the certif...

Page 240: ...20 000 km whichever occurs first or the remainder of your new vehicle limited warranty This means that Genuine Ford Accessories purchased along with your new vehicle and installed by the dealer are co...

Page 241: ...tion and management Diamond plate accessories Rear seat entertainment systems Mobile ease hands free communication system Toolboxes Towing mirrors TracRac and accessories Trailer hitches wiring harnes...

Page 242: ...ith radio transmitters Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician Mobile communications syst...

Page 243: ...umping a disabled battery 176 maintenance free 203 replacement specifications 227 servicing 203 BeltMinder 78 Brakes 151 anti lock 151 anti lock brake system ABS warning light 151 fluid checking and a...

Page 244: ...ttlement Board 184 Utilizing the Mediation Arbitration Program 187 D Daytime running lamps see Lamps 42 Dipstick automatic transmission fluid 222 engine oil 200 Doors lubricant specifications 233 Driv...

Page 245: ...1 Fuses 168 G Garage door opener 54 Gas cap see Fuel cap 213 Gas mileage see Fuel economy 215 Gauges 15 H Hazard flashers 166 Headlamps 42 bulb specifications 47 daytime running lights 42 flash to pas...

Page 246: ...g and adding 221 fluid refill capacity 228 fluid specifications 233 236 Power Windows 57 Preparing to drive your vehicle 153 R Radio 18 20 22 25 28 33 Relays 168 174 Remote entry system illuminated en...

Page 247: ...126 sidewall information 120 snow tires and chains 129 spare tire 111 terminology 106 tire grades 106 treadwear 105 125 Towing 135 recreational towing 146 trailer towing 135 wrecker 181 Traction lok...

Page 248: ...248...

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Ford 2005 E-150, Owner'S Manual

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