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Ford 2004 Focus, Owner'S Manual

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Ford 2004 Focus Owner'S Manual Download Page 171

Capacities and specifications

169

3-/5-door

DIMENSIONS

Dimensions

mm

A = Overall length

4174

B = Overall width (including exterior mirrors)

1998

C = Overall height (kerb weight)

1440-1481

D = Wheelbase

2615

E = Track

front

1484-1502 

1

rear

1477-1495 

1

1 Depending on wheel/tyre combination.

Summary of Contents for 2004 Focus

Page 1: ...ersons Front Rear Opening the bonnet Swivel the Ford badge in the radiator grille upwards To unlock the bonnet insert the key into the lock and turn first anticlockwise Raise the bonnet slightly and t...

Page 2: ...ject to alterations This publication describes options and trim levels available throughout the Ford model range in every European country and therefore some of the items covered may not apply to your...

Page 3: ...ction 2 Instrumentation 4 Controls and features 15 Seating and safety restraints 75 Starting and driving Starting 95 Driving 98 Roadside emergencies 114 Servicing Maintenance and care 145 Capacities a...

Page 4: ...ular vehicle Furthermore due to printing cycles it may describe options before they are generally available Regular servicing of your vehicle helps maintain both its road worthiness and its resale val...

Page 5: ...ustment of any kind RUNNING IN Avoid driving too briskly during the first 1 000 miles 1 500 km Vary the speed frequently and avoid labouring the engine This is necessary to give the moving parts a cha...

Page 6: ...Instrumentation 4...

Page 7: ...ion indicators main beam 32 Horn 32 Instrument cluster 6 Wiper lever 33 34 Luggage compartment release 16 Headlight levelling control 16 Exterior light front fog lights rear fog lights 15 16 Instrumen...

Page 8: ...Instrumentation 6 Standard instrument cluster ST170 INSTRUMENT CLUSTER The individual instruments warning and indicator lights are described on the following pages...

Page 9: ...i function warning light Automatic transmission cooling system When the ignition is switched on position II the light illuminates briefly to confirm that the system is operational If it illuminates wh...

Page 10: ...Stability Program ESP indicator light BTCS TCS indicator light ESP indicator light The symbol in the indicator light depends on the system equipped When the ignition is switched on position II the lig...

Page 11: ...when the ignition is switched on It should extinguish as soon as the engine starts If it does not or if it illuminates whilst driving switch off all unnecessary electrical equipment and drive immediat...

Page 12: ...raking system checked by an expert immediately You will need to press the brake pedal harder and make allowance for increased stopping distances ABS warning light When the ignition is switched on posi...

Page 13: ...ht extinguishes If the light flashes when driving it indicates a malfunction Have this checked by an expert as soon as possible For further details refer to the chapter Starting Automatic speed contro...

Page 14: ...ulti function warning light automatic transmission cooling system will illuminate For further details refer to the section Fail safe cooling system Tachometer Speedometer Reset button Odometer Tripmet...

Page 15: ...cated oil pressure will vary with engine speed the pressure rising as engine speed rises and dropping as engine speed drops Driving with your oil pressure gauge pointer continuously at the top of the...

Page 16: ...gine oil not the oil level ADDITIONAL WARNING LIGHTS Trip computer ST170 auxiliary instrument cluster When the ignition is switched on position II these lights illuminate briefly Low washer fluid Indi...

Page 17: ...will be heard if the driver s door is opened Lights off Side and tail lights Headlights Parking lights Push in and turn anticlockwise Front fog lights Switch on the exterior lights and pull out the c...

Page 18: ...lights will illuminate when the front and rear fog lights are switched on The rear fog lights may only be used when visibility is restricted to less than 50 m and must not be used when it is raining...

Page 19: ...Control positions Persons Load in luggage 3 5 door 4 door Estate Front seats Rear seats luggage compartment 1 3 5 door 4 door Estate 1 0 0 0 2 0 0 0 2 3 1 0 1 0 1 0 2 3 max 1 1 5 1 5 1 5 1 max 1 2 5 2...

Page 20: ...ition is switched off Power point The lighter socket and power point can be used to power 12 volt appliances having a maximum current rating of 10 amperes However if the engine is not running this wil...

Page 21: ...ed number is reached To toggle between 12 or 24 hour format depress both buttons simultaneously and then release them Heated front and rear screen Use for quick defrosting or demisting of the front or...

Page 22: ...stem operates when the heated rear screen is switched on The heating system switches off automatically after a short period of time TRIP COMPUTER The following functions are available when the ignitio...

Page 23: ...re A short audible warning will sound in the following conditions 4 C or lower frost warning 0 C or lower danger of icy roads Even if the temperature rises to above 4 C there is no guarantee that the...

Page 24: ...s Average fuel consumption Indicates the average fuel consumption after the function was last reset Press the reset button at any time to reset the average fuel consumption Remaining fuel range Indica...

Page 25: ...emoves odeurs In an automatic car wash you should switch off the ventilation blower to prevent the filter collecting wax deposits Blower The blower motor may emit noises Ventilation vents Closed Open...

Page 26: ...e level CONTROLS Adjusting the temperature Cold Temperature Warm Adjust as necessary Note The heating effect depends upon the coolant temperature and is therefore only effective when the engine is war...

Page 27: ...rosting demisting The recirculation funciton is switched off automatically If necessary turn the heated rear and front screens on Rapid heating of vehicle interior Ventilation Set the air distribution...

Page 28: ...ff When the blower is turned on again the air conditioning will reactivate automatically Cooling with outside air Rapid cooling of the vehicle interior Front screen defrosting demisting Outside air wi...

Page 29: ...de the air conditioning is switched on The individual settings can be adjusted as necessary Avoid adjusting the settings when the vehicle interior is extremely hot or cold The Electronic Automatic Tem...

Page 30: ...t between 16 C and 28 C using the buttons In position LO below 16 C the system will switch to permanent cooling in HI above 28 C to permanent heating and not regulate a stable temperature Manual opera...

Page 31: ...d air cannot be selected Front screen defrosting demisting Set the air distribution control to Outside air will flow into the vehicle Air conditioning is automatically selected As long as the air dist...

Page 32: ...rculated air position to maximise cooling of the interior Once the selected temperature is reached the system will automatically change to the outside air position The indicator light in the button do...

Page 33: ...on for too long to avoid discharging the battery II Ignition switched on all electrical circuits operational Warning and control lights illuminate This is the key position when driving and must also b...

Page 34: ...n Direction indicator Briefly tap the lever up or down and the direction indicator will flash three times Main dipped beam When the headlights are switched on pull the lever towards the steering wheel...

Page 35: ...h 1 Short time interval 6 Extended time interval Normal wiping High speed wiping Rear screen Intermittent wiping Pull the lever towards the steering wheel Reverse gear wiping If no normal rear wiper f...

Page 36: ...wash wipe cycle is completed the wipers will pause and then perform one more wipe to clear the screen This will also operate the headlight washers when the headlights are switched on depending on coun...

Page 37: ...heel or the instrument panel In radio mode this will locate the next radio station up or down the frequency band In CD mode it will select the next or previous track ModeD Briefly press the button on...

Page 38: ...speeds above 28 mph 45 km h The indicator light in the instrument panel will illuminate To change speed Press the switch to accelerate Press the switch to decelerate The vehicle speed will change wit...

Page 39: ...the switch in the door activated position the interior lights will stay on for a while after the doors are shut They go off immediately after the ignition is turned on When parking your vehicle with t...

Page 40: ...nition is switched on Note The sunroof can also be operated when the ignition is off via the global opening global closing function Refer to the section Global opening global closing Before operating...

Page 41: ...t The sunroof opens closes when the switch is pressed Note You may hear a buffeting noise at low speeds with the sunroof fully open To reduce this noise close the sunroof by approximately 5 cm or lowe...

Page 42: ...s again immediately The sunroof will override the resistance and can then be closed fully While the sunroof is being closed for the third time the anti trap function is disabled Make sure there are no...

Page 43: ...safety mode The sunroof will move for only about 0 5 seconds at a time and then stop again Close the sunroof by pressing the switch again when the sunroof stops moving When the rear of the sunroof is...

Page 44: ...is increased to minimise blind spots at the rear corners of the vehicle Objects seen in these mirrors will look smaller and appear further away than they actually are Be careful not to overestimate th...

Page 45: ...ilure to do so could result in serious personal injury It is the primary responsibility of the supervising adults to never leave a child unattended in a vehicle and to never leave the keys in an unatt...

Page 46: ...always be operated from the driver s door Anti trap function windows On vehicles equipped with four power windows the windows will stop automatically while closing and reverse some distance if there...

Page 47: ...eparately for each window Press button until the window is fully closed Hold the button for one more second Release button and press again two or three times for one more second Press button until the...

Page 48: ...t selection of 2nd gear Reverse gear 5 speed transmission Type A Shift the lever into the neutral position and then press the lever fully to the right against a spring pressure before pulling rearward...

Page 49: ...r lock To select lever positions R 2 except moving from position 1 to position 2 and P you must first depress the button on the side of the selector lever grip When disengaging from P turn the ignitio...

Page 50: ...er can be moved from the park position P R Reverse This position should be selected only when the vehicle is stationary and the engine is idling N Neutral This position should be selected when startin...

Page 51: ...warning light The multi function warning light automatic transmission cooling system flashes if a problem has been detected in the automatic transmission If this happens take your vehicle to the near...

Page 52: ...f your vehicle is parked on a hill and facing downhill select reverse gear and turn the steering wheel towards the kerb Vehicles with an automatic transmission should always be left with the selector...

Page 53: ...icator light ESP indicator light The Traction Control System TCS Electronic Stability Program ESP indicator light in the instrument cluster illuminates continuously while the system is off Note The Br...

Page 54: ...t can also be inserted into either of the front cup holders To avoid scalding never place hot drinks in the cup holder while driving Rear power point The rear power point can be used to power 12 volt...

Page 55: ...when the front passenger seat is folded forwards To remove the net bag pull the unlocking lever To attach the net bag to the seat push the frame into the frame on the seatback In addition a map pocke...

Page 56: ...tailgate Release the cover at its sides and pull it out horizontally without tilting it Refitting Insert the cover horizontally align it and push in as far as the stop Attach the lifting straps to the...

Page 57: ...icks into place To remove it press the yellow buttons and pull the box out The dividers can be slid into any of the slots on the stowage box to provide various stowage areas The contents of the box sh...

Page 58: ...them towards the side of the vehicle To remove the net detach the wire frame loops at the front and push down the wire frame at the rear to unclip it Hammock net 5 door and Estate To install the hamm...

Page 59: ...the retainer on the roof Push the non retractable end towards the centre of the vehicle and insert it into the other retainer Ensure that the bar is pushed forwards into the narrow section of the reta...

Page 60: ...to secure a first aid box and one on the rear lower panel to secure a warning triangle On ST170 vehicles fitted with an optional subwoofer speaker a net on the left hand side of the luggage compartmen...

Page 61: ...sation system Torch key The light illuminates while the round button is pressed The battery and the bulb in the key grip can be replaced separately Replacements can be obtained from your dealer To ext...

Page 62: ...he locking button and close the door when leaving the vehicle The door is locked when the white mark on the end of the lever becomes visible To operate the anti theft alarm interior sensors or double...

Page 63: ...o facilitate closing Fuel filler flap lock To unlock turn the key clockwise Open the flap fully until it engages Press the fuel filler cap and while pressed in turn it anticlockwise When the filler ca...

Page 64: ...central locking system can be activated from the driver s or front passenger s door It operates only when the front doors are closed It is activated from the outside with the key or from inside by dep...

Page 65: ...T170 On the ST170 fitted with enhanced security certain markets only opening the driver s door with the key starts a 12 second delay chime before the alarm sounds The alarm system should be deactivate...

Page 66: ...anti theft alarm will be activated if fitted The anti theft alarm system can also be activated independently from the double locking system by turning the door key to position 2 For further details re...

Page 67: ...uggage compartment can be opened manually with the key or with the remote luggage compartment release The radio frequency used by the remote control can also be used by other short distance radio tran...

Page 68: ...ng function You can change the unlocking function so that pressing the button once deactivates the double locking and the anti theft alarm system and unlocks the driver s door Pressing the button twic...

Page 69: ...icators will flash twice to confirm the system is operating On vehicles equipped with double locking the direction indicators will not flash If on vehicles equipped with double locking the button is p...

Page 70: ...leave a child unattended in a vehicle and to never leave the keys in an unattended vehicle Global opening To open press and hold the button for three seconds Pressing either the or the button stops t...

Page 71: ...wait for ten seconds without programming another key to end the key programming Only the keys with radio frequency remote control which you have just programmed are now able to lock and unlock your ve...

Page 72: ...ignition The indicator light will flash every two seconds Automatic disarming Switching on the ignition disarms the system if the correct code is recognised The indicator light illuminates for approxi...

Page 73: ...for your vehicle Complete each of the following steps within five seconds 1 Insert the first key in the ignition switch and turn to position II 2 Turn the key back to position 0 and remove from the i...

Page 74: ...asure With two keys coded for your vehicle you can make all the other coded keys unusable e g after loss Complete each of the following steps within five seconds Carry out the first four steps under K...

Page 75: ...the engine without a valid key or to remove the radio sounds the alarm again To switch off The anti theft alarm system can be deactivated at any time even when the alarm is sounding by unlocking one...

Page 76: ...In addition to this the sensors located at the top of the door pillars must not be covered up The system adapts to conditions in the vehicle s interior but it should not be activated if any persons a...

Page 77: ...g wheel in the 10 to 2 o clock position with arms slightly bent The legs should also be slightly bent so that the pedals can be pressed fully to the floor The seat belt should cross the centre of the...

Page 78: ...er s armrest To adjust the driver s armrest to a comfortable height Pull the armrest all the way back past vertical Push the armrest all the way down past horizontal Slowly raise the armrest to the de...

Page 79: ...The heating will operate when the ignition switch is in position II Heating with the engine off will drain the battery Adjusting the angle of the seatback When the seats are slid fully forward the bac...

Page 80: ...ust be in the upright position when driving if the seat directly behind it is occupied Do not place objects on the table surface when driving as these could become projectiles in the event of an accid...

Page 81: ...ear seatbacks forwards 3 5 door and Estate Push the unlocking button on the rear seatback and fold the rear seatback forward 4 door Pull one or both unlocking knob s in the luggage compartment and fol...

Page 82: ...he seat cushion and seatback forwards Pull the loop between the seat cushion and seatback and fold the seat cushion forward Remove the head restraint s of the rear seat and fold the seatback forward S...

Page 83: ...placed as low and as far forward as possible within the luggage compartment Driving with the tailgate rear door open is potentially dangerous as exhaust fumes may be drawn into the vehicle s interior...

Page 84: ...pe Insert the tongue into the buckle until a distinct click is heard otherwise the seat belt will not be locked correctly To release the belt press the red button on the buckle and let the belt rewind...

Page 85: ...ont seat belts To adjust press the locking control on the height adjuster and move the pivot so that the belt rests across the centre of the shoulder Pregnant Women Pregnant women must wear a correctl...

Page 86: ...sit on the lap strap using just the shoulder strap Both of these actions are extremely dangerous and may increase your risk of serious injury Seat belt pretensioner The belt pretensioners must not be...

Page 87: ...the belts in any way Belts subjected to strain as a result of an accident should be renewed and the anchorages checked by an expert Repositioning or uprating radio speakers may adversely affect seat b...

Page 88: ...control and diagnostic unit Note A loud bang will be heard when an air bag deploys and it is normal to see a cloud of harmless powdery residue Front air bags The seat and back must be set correctly fo...

Page 89: ...when the airbag deploys Do not modify the front of the vehicle in any way as this can adversely affect air bag deployment The front air bags activate during major collisions which are either frontal...

Page 90: ...the steering wheel steering column and air bag system should be carried out by properly trained technicians Side air bags A label on the seatback indicates that side air bags are fitted The side air...

Page 91: ...e Keep the sensors free from water heavy or sharp objects Repairs to either of the front seat covers the sensors attached to the seats as well as to the roof lining should only be carried out by prope...

Page 92: ...it stays on or illuminates intermittently or continuously while driving it means there is a malfunction Have the system checked by an expert Child restraints Baby safety seat Driving direction Extrem...

Page 93: ...ould be secured in special restraints for children such as baby seats child safety seats or booster cushions Such equipment must be suitable and government approved depending on country Together with...

Page 94: ...onths up to 13 kg about 0 2 years 9 18 kg about 9 months 4 years 15 25 kg about 3 2 12 years 22 36 kg about 6 12 years Baby safety seat Child safety seat Booster seat cushion Front passenger X X X X X...

Page 95: ...safety seat Babies under approximately two years and or weighing less than 13 kg are best protected if carried properly restrained in rearward facing baby safety seats on the rear seat Driving directi...

Page 96: ...ster cushion in the rear seat An adjustable auxiliary belt fixed to the booster cushion ensures optimum routing of the diagonal belt over the shoulder Make sure that your child sits in an upright posi...

Page 97: ...t realign itself with the engine Any unusual driving characteristics during this period may be disregarded Engine speed limiter The engine speed is limited electronically to protect the engine STARTIN...

Page 98: ...ehicle pulling away when you have engaged a gear A cold engine runs at a higher idling speed after starting This causes a strong creep tendency in reverse and all forward gears Vehicles with a diesel...

Page 99: ...ver depress the accelerator Wait until the engine has reached idle speed then switch off If the engine is switched off at high speed the turbocharger will continue running after the engine oil pressur...

Page 100: ...s attached to a booster battery Moving off in sand mud and snow If the driving wheels are stuck try to rock the vehicle free by driving forwards and backwards To do this move the selector lever altern...

Page 101: ...ase the handbrake and depress the accelerator pedal Move the selector lever to position 2 and D as the road speed increases Changing down If the selector lever is moved from position D to position 2 w...

Page 102: ...aking Do not use any kind of flames or heat near the fuel system Incorrect fuel If you fill your vehicle with incorrect fuel or additives do not attempt to start the engine This may lead to engine dam...

Page 103: ...res in altitude Steep gradients Change down in plenty of time before downhill gradients Remember the limited effect of the trailer brakes Only use the foot brake in short intervals to avoid overheatin...

Page 104: ...the towball arm as the safety of the vehicle and the trailer depends on this Unlocking the towball arm mechanism Remove the protecting cap Insert the key and turn anticlockwise to unlock Pull the han...

Page 105: ...lock Turn the key in a clockwise direction and remove the key Cover the lock with the protective cap Driving with a trailer Before starting your journey ensure the towball arm is properly locked Chec...

Page 106: ...ll the cover 3 and 5 door models only and the two screws in the apron beneath the rear bumper If the system is not used for a prolonged period set the assembly to its locked position Press the release...

Page 107: ...ally above the doors On 3 door variants the rear retaining points are positioned near the tailgate Remove the screw plugs When the roof rack is removed from the vehicle reinsert the plugs into the fix...

Page 108: ...two cross rails can be fitted 30 cm apart or be completely removed when they are not in use BRAKES Dual circuit braking system Your vehicle is equipped with a diagonally split dual circuit braking sy...

Page 109: ...erates only when the wheels are about to lock Its operation is indicated by a pulsing of the brake pedal and full steering control is retained Do not release the pedal whilst braking Although the ABS...

Page 110: ...a slippery road or loose surface or when pulling away on a hill Two different types of Traction Control System are available with this model range Brake Traction Control System BTCS 1 4 l Zetec SE and...

Page 111: ...y and steerability of the vehicle The system integrates the anti lock braking ABS and Traction Control TCS systems with a yaw reduction feature to further enhance the stability of the vehicle with ESP...

Page 112: ...CS TCS indicator light ESP indicator light While driving the indicator light flashes during activation of the system excluding BTCS If the indicator light does not illuminate when the ignition is swit...

Page 113: ...manually by pressing the Traction Control System TCS Electronic Stability Program ESP switch Note The Brake Traction Control System BTCS cannot be switched off BTCS TCS indicator light ESP indicator l...

Page 114: ...ue care and attention In particular some objects close to the vehicle approx 30 cm and above or below the sensors may not be detected by the park distance sensor and cause damage to the vehicle Ultras...

Page 115: ...oth cases the system is not reliable Have the system checked by an expert The measuring range is divided into five warning zones As the distance to an obstacle reduces a warning sounds beginning as a...

Page 116: ...function warning light automatic transmission cooling system will illuminate If the engine temperature continues to rise the system will alternate fuelling to the engine s cylinders The disabled cylin...

Page 117: ...nt level Refer to the chapter Maintenance and care Have the vehicle checked by an expert immediately FUEL INJECTION SYSTEM SHUT OFF SWITCH vehicles with a petrol engine The fuel supply may be cut off...

Page 118: ...BULB REPLACEMENT Always switch off lights and ignition before replacing any bulb Never touch the glass of the bulbs Fit only bulbs having a UV filter Always replace a faulty bulb with a new one of the...

Page 119: ...bulbs Release the wire clip and remove the lid When replacing the lid make sure that the tabs on the lid fit firmly into the slots and that the wire clip is pushed back into place correctly Headlight...

Page 120: ...it to the side On the left side the bulb is rotated through 180 Pull out the bulb Install in the reverse order Side lights 5 watt wedge base bulb Squeeze the clips on either side of the bulb holder a...

Page 121: ...the left and remove it Install in the reverse order Front fog light H11 55 watt halogen bulb Prise out the fog light bezel Loosen the Phillips screw and pull out the light assembly Turn the bulb asse...

Page 122: ...the cap completely Push the spring clip down and to the side then lift it upwards Lift out and replace the bulb Install in the reverse order Side repeater indicator 5 watt wedge base bulb Slide the li...

Page 123: ...om inside the luggage compartment remove the nut on the rear light assembly cover Remove the screw and gently pull out the light housing Turn the bulb holder anticlockwise as far as possible and pull...

Page 124: ...b into the bulb holder and turn anticlockwise remove the bulb Install in reverse order Rear fog light 21 Watt Reversing light 21 Watt Rear lights 4 door From inside the luggage compartment remove the...

Page 125: ...ards each other and separate the holder from the light housing Gently press the bulb into the bulb holder and turn anticlockwise remove the bulb Install in the reverse order Tail brake light 5 21 watt...

Page 126: ...the luggage compartment With a screw driver remove the carpet fixings and trim from the tailgate Unclip the bulb holder and release it Pull the bulb out Install in the reverse order Interior lights 1...

Page 127: ...and the lens and gently prize out the lens Replace the bulb Install in the reverse order Reading lights 5 watt wedge base bulb The bulbs can be replaced after the contact plate has been hinged back Re...

Page 128: ...ded screwdriver Remove and replace the bulb Snap the assembly back into the surround locating edge opposite the switch first Luggage compartment light 5 watt wedge base bulb Carefully prise out the li...

Page 129: ...danger the safety of the vehicle as they could constitute a fire hazard or cause engine damage Have any work involving these systems or the replacement of relays or high current carrying fuses carried...

Page 130: ...Engine cooling fan air conditioning 7 1 40 orange Main power supply to electrical system 8 1 30 green Ignition 9 1 20 yellow Engine management 10 1 black Battery voltage sensor 11 30 green ABS pump 1...

Page 131: ...ow Auxiliary heater diesel engine power sup ply for battery backup sounder ST170 only 24 30 green Glow plug heater 1 subwoofer ST170 only 25 15 blue Daytime running lights conventional headlights only...

Page 132: ...de emergencies 130 Central fuse box This is located on the left hand side underneath the instrument panel Open the glove compartment Push in both sides of the glove compartment and swivel it down comp...

Page 133: ...er 37 25 white Power windows central global closing left hand side 38 25 white Power windows central global closing right hand side 39 Not used 40 10 red Reversing light 41 7 5 brown Radio accessory 4...

Page 134: ...sher jets 54 Not used 55 25 white Front power windows 56 20 yellow Front screen wiper 57 7 5 brown Side lights right hand side 58 7 5 brown Side lights left hand side 59 10 red Light switch 60 7 5 bro...

Page 135: ...hicle has an automatic transmission select the P position The vehicle jack must only be used to carry out wheel changes Do not work under the vehicle when it is supported only by the jack If your vehi...

Page 136: ...this type of wheel Do not drive through an automatic car wash Vehicles with Traction Control System TCS Electronic Stability Program ESP may exhibit some unusual driving characteristics Switch the ES...

Page 137: ...g handles in the cover panel are engaged in the floor brackets and are in the position Vehicle jack The jack and wheelbrace are located in the spare wheel well Unscrew the retaining bolt by turning an...

Page 138: ...on a slope is unavoidable wedge the chock between the ground and the tyre of the diagonally opposite wheel so the chock is under the downhill side of the wheel Jacking points The jack must only be use...

Page 139: ...the P position Have the passengers leave the vehicle If necessary secure the vehicle against rolling or sliding by using suitable wheel chocks Standard Insert the flat end of the wheelbrace between th...

Page 140: ...heel nuts can be obtained using the wheel nut reference number certificate if equipped Fitting a wheel Alloy wheels must never be secured using wheel nuts for steel wheels Push the wheel onto the whee...

Page 141: ...The fluid level is checked during the routine service inspections Removal and installation If the battery has been disconnected the vehicle may exhibit some unusual driving characteristics for approxi...

Page 142: ...way from the battery as possible to the engine block or the engine mount of the engine to be started Do not connect to the negative terminal of the flat battery Make sure that the jump leads are clear...

Page 143: ...always be carried in the vehicle 4 door ST170 and 3 5 door with temporary spare wheel Estate 3 5 door The towing eye has a left hand thread Install it by turning anticlockwise Use the wheelbrace to en...

Page 144: ...ing wheel Make allowances for the increased braking distance and heavier steering Starting manual transmission vehicles by towing or pushing To prevent damage to the catalytic converter you must not p...

Page 145: ...further than 30 miles 50 kilometres If it is necessary to tow the vehicle a greater distance the drive wheels must be lifted clear off the ground The towed vehicle must face forwards when being towed...

Page 146: ...ion P in the event of a discharged battery or electrical failure Remove the cover in the centre console next to the selector lever with a flat bladed screwdriver or similar object With the key or simi...

Page 147: ...utes after the engine has been switched off This is quite normal Take care not to get any fingers or clothing such as ties or scarves caught in the fan Maintenance chart Every day check Operation of a...

Page 148: ...e to open the bonnet To prevent damage to or loss of the key remove the key immediately after opening and swivel the Ford badge back Raise the bonnet and support it in the retainer ensuring it is secu...

Page 149: ...ake clutch fluid reservoir 152 Auxiliary fuse box 127 Air cleaner No maintenance necessary Screen washer fluid reservoir 154 Battery 139 Vehicle identification plate 158 Engine oil dipstick 1 151 Engi...

Page 150: ...Maintenance and care 148 1 8 l 2 0 l Zetec E 1 6 l Duratec 8V J J...

Page 151: ...Maintenance and care 149 2 0 l Duratec ST 1 8 l Endura TDDi Turbodiesel J J...

Page 152: ...Maintenance and care 150 1 8 l DuraTorq TDCi Turbodiesel J...

Page 153: ...ipstick wipe it with a clean non fluffy cloth re insert it completely and pull it out once more If the level lies between the marks there is no need to refill Hot oil may exceed the MAX mark by some m...

Page 154: ...ed by Ford Warranty To close turn the cap clockwise until it clicks Brake clutch fluid reservoir Do not allow this fluid to make contact with the skin or eyes If this should happen rinse the affected...

Page 155: ...should be added when the engine is cold If coolant has to be added when the engine is hot first wait 10 minutes for the engine to cool Initially unscrew the cap only one quarter turn to allow the pres...

Page 156: ...mark when the engine is cold If it drops below the MIN mark top up with the specified fluid For further details refer to the section Vehicle fluids Screen washer systems Front and rear washer systems...

Page 157: ...f above the rear screen To ensure the system functions properly keep the washer jets free of snow and ice Switching on the heated front screen defrosts both the front screen and the front washer jets...

Page 158: ...ting with high water pressure water might be forced into the vehicle s interior or parts may get damaged Unscrew and remove the radio aerial before entering an automatic car wash Switch off the heater...

Page 159: ...etain vehicle warranty on paintwork remove apparently harmless looking but often aggressive particles from the paintwork immediately e g bird droppings tree resins insect remains tar spots road salt a...

Page 160: ...ssion housing flange Endura TDDi DuraTorq TDCi Turbo diesel engines on the left above the injection pump FUEL Use only high quality fuel without any supplemental additives or other engine treatments V...

Page 161: ...2 35 3 8 0 192 1 6 l Zetec SE 74 kW 100 PS 4 door Automatic Transmission 185 65 R 14 4 16 4 20 25 9 10 9 47 1 6 0 36 2 7 8 186 195 60 R 15 4 16 4 20 25 2 11 2 45 6 6 2 35 3 8 0 192 1 6 l Zetec SE 74...

Page 162: ...8 7 207 2 0 l Zetec E 96 kW 130 PS 4 door Estate Manual Transmission 195 60 R 15 205 50 R 16 4 06 24 4 11 6 40 9 6 9 32 8 8 6 205 215 40 R 17 4 06 24 4 11 6 40 9 6 9 32 8 8 6 205 2 0 l Zetec E 96 kW...

Page 163: ...56 41 5 6 8 68 9 4 1 55 4 5 1 134 195 60 R 15 3 56 41 5 6 8 68 9 4 1 55 4 5 1 134 1 8 l Endura TDDi 66 kW 90 PS 3 5 door Manual Transmission 185 65 R 14 195 60 R 15 3 41 39 2 7 2 64 2 4 4 52 3 5 4 143...

Page 164: ...4 143 215 40 R 17 1 8 l DuraTorq TDCi 85 kW 115 PS 4 door Manual Transmission 185 65 R 14 195 60 R 15 3 41 39 2 7 2 64 2 4 4 52 3 5 4 142 205 50 R 16 ENGINE OIL Engine oil change Ford Motorcraft Form...

Page 165: ...ties litres Engine 1 4 l Zetec SE 16V 1 6 l Zetec SE 16V 1 6 l Duratec 8V 1 8 l Zetec E 2 0 l Zetec E 1 8 l Endura TDDi Dura Torq TDCi 2 0 l Duratec ST Engine oil with filter without filter 3 75 3 5 4...

Page 166: ...smission EC Kerbweight 1161 1183 1166 1197 Payload 434 437 449 463 513 Permissible gross weight 1595 1620 1615 1660 1710 Permissible roof rack weight 75 75 75 100 1 6 l Duratec 8V 72kW 98 PS EC Kerbwe...

Page 167: ...1265 Payload 441 450 453 490 540 Permissible gross weight 1685 1715 1710 1755 1805 Permissible roof rack weight 75 75 75 100 1 8 l Endura TDDi 66 kW 90 PS Manual transmission EC Kerbweight 1244 1265 1...

Page 168: ...32 2 2 32 2 2 2 4 2 32 35 3 1 46 185 65 R 14 2 2 32 2 2 32 2 2 32 3 1 46 185 70 R 14 2 2 32 2 2 32 2 2 32 3 1 46 195 55 R 15 2 0 29 2 0 29 2 2 32 3 1 46 195 55 R 165 2 2 32 2 0 29 2 4 35 3 1 46 195 6...

Page 169: ...35 37 3 3 49 185 65 R 14 2 4 35 2 4 35 2 4 2 5 2 35 37 3 3 49 185 70 R 14 2 4 35 2 4 35 2 4 35 3 3 49 195 55 R 15 2 2 32 2 2 32 2 4 35 3 3 49 195 55 R 164 2 2 32 2 0 29 2 4 35 3 1 46 195 60 R 15 2 4 3...

Page 170: ...km h Remove the chains immediately on snow free roads When using snow chains vehicles with the Traction Control System TCS or Electronic Stability Program ESP may exhibit some unusual driving characte...

Page 171: ...door DIMENSIONS Dimensions mm A Overall length 4174 B Overall width including exterior mirrors 1998 C Overall height kerb weight 1440 1481 D Wheelbase 2615 E Track front 1484 1502 1 rear 1477 1495 1...

Page 172: ...70 4 door Dimensions mm A Maximum length 4382 B Overall width including exterior mirrors 1998 C Overall height kerb weight 1440 1481 D Wheelbase 2615 E Track front 1484 1502 1 rear 1477 1495 1 1 Depen...

Page 173: ...71 Estate Dimensions mm A Maximum length 4454 B Overall width including exterior mirrors 1998 C Overall height kerb weight 1461 1557 D Wheelbase 2615 E Track front 1484 1502 1 rear 1477 1495 1 1 Depen...

Page 174: ...8 B Attachment point centre of towball 33 C Ground surface centre of towball 2 442 477 D Wheel centre centre of towball 794 E Centre of towball side member 445 F Inner side of side member 890 G Centre...

Page 175: ...centre of towball 2 457 491 D Wheel centre centre of towball 1056 E Centre of towball side member 589 F Outer side of side member 1178 G Centre of towball centre 1 attachment point 442 H Centre of tow...

Page 176: ...centre of towball2 457 491 D Wheel centre centre of towball 1056 E Centre of towball side member 589 F Outer side of side member 1178 G Centre of towball centre 1 attachment point 442 H Centre of towb...

Page 177: ...rol only in the countries listed Type approval of the remote control Country Official test number 1 433 92 MHz 5WK4 725 8686 8071 1 433 92 MHz 5WK4 725 8686 8071 BAKOM 97 0946 K P MCW 129 95 23 1997 1...

Page 178: ...t number 1 1 1 272 3 1998 1 1 1 433 92 MHz 5WK4 725 8686 8071 1 1 1 542 98 1 433 92 MHz 5WK4 725 8686 8071 Ref No 3K43D 3R1B9 SPLS RX9 98 1 Hereby Siemens declares that this remote control is in compl...

Page 179: ...mmobilisation system is inspected refer to the table below Type approvals of the engine immobilisation system Country Official test number No number required DRQ D PREMIER 10 1996 3860 LPD2 1387 LPD2...

Page 180: ...Capacities and specifications 178 Type approvals of the engine immobilisation system IDA approved part LPREQ 0259 2002 171 D O 1 130 2545 B 61 TK 0 22 00 00 4940 2632 NT8 15607CPATXCVR...

Page 181: ...ter battery 140 Brake fluid 107 Brake fluid reservoir 152 Brake lights 121 123 124 Brake system warning light 10 107 Brake Traction Control System 108 Brakes 106 107 Braking with ABS 107 Bulb replacem...

Page 182: ...51 108 134 168 Emergency program 114 115 Engine compartment 147 150 Engine coolant 153 Engine immobilisation system 70 72 177 178 E Engine number 158 Engine oil 151 152 162 Engine oil dipstick 151 En...

Page 183: ...9 80 Indicator lights 32 Instantaneous fuel economy 22 Instrument cluster 6 14 Instrument lighting dimmer 16 Instrument panel 4 5 Interior lights 37 124 126 Interior rear view mirror 38 Intermittent w...

Page 184: ...steering fluid level 154 Power windows 43 45 Preface 2 3 Pregnant women 83 84 Pushing towing 141 143 R Radio frequency remote control 59 65 67 175 176 Range 22 Re programming the unlocking function 66...

Page 185: ...lock 31 Steering wheel adjustment 31 Stowage box 55 Sun visors 38 Sunroof 38 41 Supplemental heater 74 T Tachometer 12 Tail lights 15 121 123 Tank capacity 163 Temperature gauge 11 12 Torch key 59 To...

Page 186: ...on plate 158 Vehicle jack 135 Vehicle weight 164 165 Ventilation 25 W Warning lights 6 14 Warning symbols 3 Warning triangle 58 Warranty 157 Washer jets 155 Washing the vehicle 156 160 Wheel change 13...

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