Ford 2004 F-250 Super Duty Owner'S Manual Download Page 3 | Manualshive

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Ford 2004 F-250 Super Duty Owner'S Manual Download Page 3

Maintenance and Specifications

232

Engine compartment

234

Engine oil

235

Battery

238

Fuel information

246

Air filter(s)

263

Part numbers

277

Refill capacities

278

Lubricant specifications

281

Accessories

296

Index

299

All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.

Copyright © 2003 Ford Motor Company

2004 F250/350/450/550

(f23)

Owners Guide (post-2002-fmt)
USA English

(fus)

Table of Contents

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Summary of Contents for 2004 F-250 Super Duty

Page 1: ...only 37 Manual heating and air conditioning 38 Lights 40 Headlamps 40 Turn signal control 43 Bulb replacement 44 Driver Controls 50 Windshield wiper washer control 50 Steering wheel adjustment 51 Moo...

Page 2: ...159 Trailer towing 162 Roadside Emergencies 191 Getting roadside assistance 191 Hazard flasher switch 192 Fuel pump shut off switch 192 Fuses and relays 193 Changing tires 198 Jump starting 209 Wreck...

Page 3: ...Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written...

Page 4: ...ucts visit the following website In the United States www ford com In Canada www ford ca In Australia www ford com au In Mexico www ford com mx Additional owner information is given in separate public...

Page 5: ...e cleaning and lubrication materials are significant steps towards this aim Information in this respect is highlighted in this guide with the tree symbol BREAKING IN YOUR VEHICLE Your vehicle does not...

Page 6: ...belts by the driver and passengers information about the performance of various systems and modules in the vehicle and information related to engine throttle steering brake or other system status Any...

Page 7: ...Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for information regarding correct operation and maintenance of your Diesel powered light truck Notice to owners of pickup trucks and...

Page 8: ...n ambulance without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties In addition ambulance usage without the preparation package...

Page 9: ...uipped with features and options that are different from the ones that are described in this Owner Guide therefore a supplement has been supplied that complements this book By referring to the pages i...

Page 10: ...Child Seat Lower Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lam...

Page 11: ...lant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission Sy...

Page 12: ...on after starting the vehicle have the respective system inspected immediately Service engine soon The Service engine soon indicator light illuminates when the ignition is first turned to the ON posi...

Page 13: ...fuel gauge is at or near empty Brake system warning light To confirm the brake system warning light is functional it will momentarily illuminate when the ignition is turned to the ON position when the...

Page 14: ...ety belt Reminds you to fasten your safety belt A chime will also sound to remind you to fasten your safety belt Charging system Illuminates when the battery is not charging properly Low fuel Illumina...

Page 15: ...hen the high beam headlamps are turned on Key in ignition warning chime Sounds when the key is left in the ignition in the OFF LOCK or ACC position and the driver s door is opened Headlamps on warning...

Page 16: ...hicle as soon as safely possible switch off the engine and let the engine cool Never remove the coolant reservoir cap while the engine is running or hot Odometer Registers the total kilometers miles o...

Page 17: ...ssure The needle should stay in the normal operating range between L and H If the needle falls below the normal range stop the vehicle turn off the engine and check the engine oil level Add oil if nee...

Page 18: ...r extended periods of time with the gauge in the yellow area may cause internal transmission damage Altering the severity of the driving conditions is recommended to lower the transmission temperature...

Page 19: ...ress to manually change radio frequency down up 3 AM FM Press to choose a frequency band in radio mode 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 5 3 6 7 4 1 2 AM FM 2004 F250 3...

Page 20: ...olume control to raise lower the levels or to move the audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hour press and hold CLK until CLOCK SET appears in the...

Page 21: ...CLK Then press SEEK to decrease or increase the hours To set the minute press and hold CLK and press TUNE to decrease or increase the minutes SCAN BASS TREB BAL FADE SIDE EJ REW FF 1 2 TAPE AMS SEEK T...

Page 22: ...et buttons To set a station Select frequency band AM FM1 FM2 tune to a station press and hold a preset button until sound returns 8 Dolby noise reduction Works in tape mode only Reduces tape noise and...

Page 23: ...Press to eject a tape 17 Cassette door Insert a cassette into the cassette door AM FM STEREO SINGLE CD RADIO IF EQUIPPED EJ BASS CD TREB BAL FADE SCN CLK AM FM VOL PUSH ON SEEK EJ COMP DISC DISCS TUN...

Page 24: ...ore comfortable listening level The compression icon c will appear in the display 7 Shuffle Press to listen to the tracks on the CD in random order Press again to turn off 8 Memory presets To set a st...

Page 25: ...side up CD unit are designed to play commercially pressed 12 cm 4 75 in audio compact discs only Due to technical incompatibility certain recordable and re recordable compact discs may not function co...

Page 26: ...urn to increase decrease volume 2 Scan Press to hear a brief sampling of all listenable stations tape selections or CD tracks Press again to stop 3 CD Door Insert a CD with the label side up SCAN 2004...

Page 27: ...ve labels Ballpoint pens may damage CDs Please contact your dealer for further information 4 Cassette door Insert the cassette with the opening to the right 5 Eject Press to eject the cassette CD The...

Page 28: ...ss SEL to shift sound to the rear front speakers 11 Memory preset buttons To set a station Select frequency band AM FM tune to a station press and hold a preset button until sound returns 12 Shuffle C...

Page 29: ...hold for a fast advance Press again to disable 17 Rewind REW Press for a slow rewind press and hold for a fast rewind Press again to disable 18 Select SEL Use with Bass Treble Balance and Fade contro...

Page 30: ...SOUND SYSTEM IF EQUIPPED 1 Seek Press and release SEEK for previous next strong station or track of current disc 2 Rewind Press for a slow rewind press and hold for a fast rewind Fast forward Press f...

Page 31: ...MENU to set the clock and engage RDS 8 Balance Press BAL then press SEL to shift sound to the left right speakers Fade Press FADE then press SEL to shift sound to the rear front speakers 9 Menu Press...

Page 32: ...ess play In CD mode the transition between the end of one CD and the beginning of another will not contain delay time unless SEEK or a preset control is pressed 12 AM FM Press to select a frequency ba...

Page 33: ...to select the previous or next track on the CD 18 CD door Insert a CD label side up CD CHANGER IF EQUIPPED Your CD changer is in one of the following locations Behind the passenger s seat In the cent...

Page 34: ...l it locks securely into the magazine Ensure that the disc holder is evenly inserted and at the same level as the magazine A The unit will not operate if the disc holder is not inserted at the same le...

Page 35: ...ion FCC and the Canadian Radio and Telecommunications Commission CRTC Those frequencies are AM 530 540 1700 1710 kHz FM 87 7 87 9 107 7 107 9 MHz RADIO RECEPTION FACTORS There are three factors that c...

Page 36: ...ne Clean using a circular motion CD units are designed to play commercially pressed 12 cm 4 75 in audio compact discs only Due to technical incompatibility certain recordable and re recordable compact...

Page 37: ...defroster vents and floor vents Distributes outside air through the windshield defroster vents Operating tips To reduce fog build up on the windshield during humid weather place the air flow selector...

Page 38: ...e airflow in the vehicle 3 Air flow selections Controls the direction of the airflow in the vehicle See the following for a brief description on each control MAX A C Uses recirculated air to cool the...

Page 39: ...e with the airflow to the back seats Remove any snow ice or leaves from the air intake area at the base of the windshield To aid in side window defogging demisting in cold weather 1 Select 2 Select A...

Page 40: ...n switch is turned to OFF To change the delay time of the autolamp feature do the following 1 Start with the ignition in OFF and the autolamps selected 2 Deselect the autolamps 3 Put the ignition in R...

Page 41: ...switch is pulled and the parklamps are on Daytime running lamps DRL if equipped Turns the headlamps on with a reduced output To activate the ignition must be in the ON position and the headlamp contro...

Page 42: ...the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation Move the control to the full upright position past detent to turn on the inter...

Page 43: ...rn signal Push up to activate the right turn signal COURTESY READING LAMPS IF EQUIPPED The dome lamp lights when the control is in the DOOR left position any door is open the instrument panel switch i...

Page 44: ...Replacement bulbs are specified in the chart below Headlamp bulbs must be marked with an authorized D O T for North America and an E for Europe to assure lamp performance light brightness and pattern...

Page 45: ...bulbs are clear in color except where noted To replace all instrument panel lights see your dealer a Replace entire lamp assembly bulb is not serviceable Dual rear wheels or if equipped Replacing head...

Page 46: ...ure headlamp switch is in OFF position and open the hood 2 Remove the two screws and parking lamp side marker assembly by pulling gently 3 Disconnect the electrical connectors from the parking lamp si...

Page 47: ...d remove from lamp assembly 5 Carefully pull bulb straight out of the socket and push in the new bulb Install the new bulb s in reverse order Replacing tail lamp turn backup lamp bulbs F250 F350 only...

Page 48: ...r screws and the lamp lens from lamp assembly 3 Carefully pull the bulb straight out of the socket and push in the new bulb Replacing cargo lamp and high mount brakelamp bulbs 1 Make sure the headlamp...

Page 49: ...nect the electrical connector from the foglamp bulb Install the new bulb s in reverse order Replacing license plate lamp bulbs The license plate bulbs are located behind the rear bumper To change the...

Page 50: ...nd hold the wipers and washer fluid will be activated for up to ten seconds Changing the wiper blades 1 Pull the wiper arm away from the vehicle Turn the blade at an angle from the wiper arm Push the...

Page 51: ...if equipped Gearshift lever type A Gearshift lever type B To activate press the transmission control switch TCS located on the gearshift The TOW HAUL indicator light will illuminate on the gearshift l...

Page 52: ...rive mode For additional information about the gearshift and the transmission control switch operation refer to the Driving chapter ILLUMINATED VISOR MIRROR IF EQUIPPED Lift the mirror cover to turn o...

Page 53: ...artment Make sure that the controls for the garage door opener face outward 5 Place the height adjusters onto the back of the storage compartment door Add as many adjusters needed to activate the gara...

Page 54: ...close the moon roof Press and hold the control until the glass panel stops at the comfort position Press and hold the control again until the glass stops moving When fully closed the rear portion of...

Page 55: ...e lighter element The Maximum power each power point can supply depends on the fuse rating For example a 20A fuse should supply a maximum of 240 Watts a 15A fuse should supply a maximum of 180 Watts a...

Page 56: ...and hold the open arrow side of control to open window Press and hold the closed arrow side of control to close window Accessory delay if equipped With accessory delay the window switches may be used...

Page 57: ...to start the vehicle The spotter mirror below the main mirror is not heated and must be adjusted manually Do not remove ice from the mirrors with a scraper or attempt to readjust the mirror glass if i...

Page 58: ...e manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror The telescoping feature if equipped allows th...

Page 59: ...ls while the vehicle is moving SPEED CONTROL IF EQUIPPED With speed control set you can maintain a speed of 48 km h 30 mph or more without keeping your foot on the accelerator pedal Speed control does...

Page 60: ...return the vehicle to the previously set speed The RES control will not work if the vehicle speed is not faster than 48 km h 30 mph Increasing speed while using speed control There are two ways to set...

Page 61: ...f the speed control Depress the brake pedal or the clutch pedal if equipped This will not erase your vehicle s previously set speed Press the speed control OFF control Note When you turn off the speed...

Page 62: ...ormation contact HomeLink at www homelink com or 1 800 355 3515 Retain the original transmitter for use in other vehicles as well as for future programming procedures i e new HomeLink equipped vehicle...

Page 63: ...the Programming section do not repeat step 1 Note If the red light blinks rapidly for two seconds and then turns to a continuous red proceed with steps 6 through 8 to complete programming of a rollin...

Page 64: ...eld transmitter until the frequency signal has been accepted by the HomeLink The red indicator light will flash slowly and then rapidly after HomeLink accepts the radio frequency signal Proceed with s...

Page 65: ...Link button follow step 2 in the Programming section For questions or comments contact HomeLink at www homelink com or 1 800 355 3515 Operating TravelNote TravelNote records and stores messages for up...

Page 66: ...he beginning of the next message 4 During all PLAY functions the indicator light will be a solid green The indicator light will flash amber and an error tone will sound if the PLAY button is pressed b...

Page 67: ...oid negating these benefits Mobile Communication Equipment includes but is not limited to cellular phones pagers portable email devices in vehicle communications systems telematics devices and portabl...

Page 68: ...you calculate your average fuel economy by dividing liters of fuel used by 100 kilometers traveled miles traveled by gallons used your figure may be different than displayed for the following reasons...

Page 69: ...u run out of fuel 40 km 25 miles 16 km 10 miles DTE is calculated using a running average fuel economy which is based on your recent driving history of 800 km 500 miles This value is not the same as t...

Page 70: ...your geographic location by referring to the zone map 2 Locate the trip computer on the overhead console 3 Turn ignition to the ON position 4 Press and hold both trip computer controls After approxim...

Page 71: ...ter controls After approximately eight seconds the trip computer will enter CAL mode CAL mode is indicated when the display lights the CAL indicator 4 Release both controls The display will return to...

Page 72: ...ovable to allow more room for loading 1 Lower the tailgate 2 Use a screwdriver to pry the spring clip on each connector past the head of the support screw Disconnect cable 3 Disconnect the other cable...

Page 73: ...ition When you open the driver s door and you lock the vehicle with the power door locks all the doors will lock then the driver s door will automatically unlock reminding you that your key is still i...

Page 74: ...ontrol down to disengage childproof locks REMOTE ENTRY SYSTEM IF EQUIPPED This device complies with part 15 of the FCC rules and with RS 210 of Industry Canada Operation is subject to the following tw...

Page 75: ...e parking lamps will flash if all the doors are closed and locked 2 Press and release again within three seconds to confirm that all the doors are closed and locked Note The doors will lock again the...

Page 76: ...s in the OFF position Replacing the battery The remote entry transmitter uses one coin type three volt lithium battery CR2032 or equivalent The typical operating range for your remote entry transmitte...

Page 77: ...om your vehicle The remote transmitter should operate normally after battery replacement Replacing lost remote entry transmitters If you would like to have your remote entry transmitter reprogrammed b...

Page 78: ...e If more than 20 seconds have passed you will need to start the procedure over again 9 The doors will again lock then unlock to confirm that this remote entry transmitter has been programmed 10 Repea...

Page 79: ...8 km h 5 mph and the vehicle is traveling more than 8 km h 5 mph Relock The autolock feature repeats when the following conditions are met the vehicle s speed is less than 8 km h 5 mph and any door is...

Page 80: ...nsible for compliance could void the user s authority to operate the equipment You can use the keyless entry keypad to lock or unlock the doors without using a key The keypad can be operated with the...

Page 81: ...ute of keypad inactivity Unlocking and locking the doors using keyless entry To unlock the driver s door enter the factory set 5 digit code or your personal code Each number must be pressed within fiv...

Page 82: ...attery holder located on either side of the indicator The battery will then slide out enough to obtain with your fingers 4 Remove the old battery from the unit and replace it with a new battery ensuri...

Page 83: ...The doors will lock then unlock to confirm that the programming mode has been activated 6 Within 20 seconds program the keyless entry keypad by pressing the 7 8 and the 9 0 controls at the same time 7...

Page 84: ...eat if equipped Lift the release bar to move the seat forward or backward Ensure that the seat is relatched into place Pull up on the lever located at the bottom of the seatback to quickly fold the se...

Page 85: ...ecline the seat Push down the lever located at the bottom of the seatback to quickly fold the seatback forward 40 20 40 front seat armrest and console if equipped To release the armrest pull forward o...

Page 86: ...move the seat forward or rearward Make sure that the seat is relatched into place To recline the seatback pull the release lever handle located on the side of the seat up Push down the lever if equip...

Page 87: ...icle will only be equipped with one of the two controls shown Press to raise or lower the front portion of the seat cushion Type A Type B Press to raise or lower the rear portion of the seat cushion T...

Page 88: ...toward the rear of vehicle Heated seats if equipped To operate the heated seats do the following Push control to activate Push again to deactivate The indicator light on the control will illuminate w...

Page 89: ...ved up and down Lift the head restraint so that it is located directly or as close as possible behind your head Push control to lower head restraint REAR FOLDING SEAT SYSTEM WITH LOAD FLOOR IF EQUIPPE...

Page 90: ...ng position Pull lever on the side of the seat to release seat cushion from storage position Push seat cushion down until it locks into horizontal position Always be sure that the seat is in a latched...

Page 91: ...e child from injury in a collision All occupants of the vehicle including the driver should always properly wear their safety belts even when an air bag SRS is provided It is extremely dangerous to ri...

Page 92: ...roperly use appropriate child restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather they could burn a small child Check seat covers and buckles before...

Page 93: ...made to lock manually by quickly pulling on the shoulder belt Rear seat belts if equipped cannot be made to lock up by pulling quickly on the belt Automatic locking mode The automatic locking mode is...

Page 94: ...t the combination lap shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive emergency locking mode After any vehicle collision the...

Page 95: ...ment feature at the front outboard seating positions to help further reduce the risk of injury in the event of a head on collision The front outboard seat belt systems have a retractor assembly that i...

Page 96: ...ttached to the corners of the front seat back An SIR seat is equipped with a buckle pretensioner Do NOT place objects between the seats this could interfere with the functioning of the pretensioner Fo...

Page 97: ...fety belt height adjustment The front outboard seats are equipped with belt height adjusters If your vehicle is equipped with seat integrated restraints SIR you will not have a safety belt height adju...

Page 98: ...waist 1st row center seating position The lap belt does not adjust automatically Insert the tongue into the correct buckle the buckle closest to the direction the tongue is coming from To lengthen the...

Page 99: ...the ON position The safety belt warning light illuminates 1 2 minutes and the warning chime sounds 4 8 seconds The driver s safety belt is buckled while the indicator light is illuminated and the war...

Page 100: ...on switch is turned to the ON position The BeltMinder feature will not activate The following are reasons most often given for not wearing safety belts All statistics based on U S data Reasons given C...

Page 101: ...ters imitate behavior they see I have an air bag Air bags offer greater protection when used with safety belts Frontal airbags are not designed to inflate in rear and side crashes or rollovers I d rat...

Page 102: ...der feature while driving the vehicle BeltMinder activation and deactivation procedure 1 Turn the ignition switch to the RUN or ON position DO NOT START THE ENGINE 2 Wait until the safety belt warning...

Page 103: ...extension only if the safety belt is too short for you when fully extended Do not use extensions to change the fit of the shoulder belt across the torso Safety belt maintenance Inspect the safety belt...

Page 104: ...to help protect the driver and right front passenger from certain upper body injuries Air bags DO NOT inflate slowly there is a risk of injury from a deploying air bag All occupants of the vehicle inc...

Page 105: ...or its fuses See your Ford or Lincoln Mercury dealer The front passenger air bag is not designed to offer protection to an occupant in the center front seating position Modifying or adding equipment t...

Page 106: ...the passenger air bag is turned off See Passenger air bag ON OFF switch How does the air bag supplemental restraint system work The air bag SRS is designed to activate when the vehicle sustains suffic...

Page 107: ...d eye injuries or internal injuries particularly to occupants who are not properly restrained or are otherwise out of position at the time of air bag deployment Thus it is extremely important that occ...

Page 108: ...one pattern will repeat periodically until the problem and or light are repaired If any of these things happen even intermittently have the SRS serviced at your dealership or by a qualified technician...

Page 109: ...tent activation of the switch always remove the ignition key from the passenger air bag ON OFF switch An infant in a rear facing seat faces a high risk of serious or fatal injuries from a deploying pa...

Page 110: ...restraints properly If a child in a rear facing infant seat must be transported in front the passenger air bag must be turned OFF This is because the back of the infant seat is too close to the inflat...

Page 111: ...passenger has a medical condition which according to his or her physician causes the passenger air bag to pose a special risk for the passenger and makes the potential harm from the passenger air bag...

Page 112: ...her physician poses a special risk for the passenger if the air bag deploys and makes the potential harm from the passenger air bag deployment greater than the potential harm from turning OFF the air...

Page 113: ...the rear seating positions than in the front seating position Never let a passenger hold a child on his or her lap while the vehicle is moving The passenger cannot protect the child from injury in a...

Page 114: ...Booster seats also make the shoulder belt fit better and more comfortably for growing children When children should use booster seats Children need to use booster seats from the time they outgrow the...

Page 115: ...e used in any vehicle in a seating position equipped with lap shoulder belts if your child is over 40 lbs The shoulder belt should cross the chest resting snugly on the center of the shoulder The lap...

Page 116: ...slide around and increase the likelihood of injury or death in a collision SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weigh...

Page 117: ...dren up to 22 kg 48 pounds in a child restraint Top tether anchors can be used for children up to 27 kg 60 pounds in a child restraint and to provide upper torso restraint for children up to 36 kg 80...

Page 118: ...NEVER be placed in the front seats unless the passenger air bag switch is turned off See Passenger air bag on off switch Rear facing child seats should NEVER be placed in the front seats unless the pa...

Page 119: ...for that seating position until you hear and feel the latch engage Make sure the tongue is latched securely by pulling on it 5 To put the retractor in the automatic locking mode grasp the shoulder po...

Page 120: ...unbuckle the belt and repeat steps two through nine Check to make sure the child seat is properly secured before each use Attaching child safety seats with tether straps Most new forward facing child...

Page 121: ...ether anchor as shown The tether strap may not work properly if attached somewhere other than the correct tether anchor F Series Regular Cab F Series SuperCab F Series Crew Cab Tether strap attachment...

Page 122: ...he tether strap is clipped incorrectly the child safety seat may not be retained properly in the event of a collision 6 Refer to the Installing child safety seats in combination lap and shoulder belt...

Page 123: ...the loop directly behind the child seat 2 Attach the strap hook onto the loop behind an adjacent seating position 3 Install the child safety seat tightly using the vehicle belts Follow the instructio...

Page 124: ...from the P Park position without the brake pedal depressed To avoid unwanted vehicle movement always set the parking brake 4 ON all electrical circuits operational Warning lights illuminated Key posit...

Page 125: ...our dealer inspect your vehicle immediately Do not drive if you smell exhaust fumes Important safety precautions When the engine starts the idle RPM runs faster to warm the engine If the engine idle s...

Page 126: ...he parking brake is set 2 Make sure the gearshift is in P Park If starting a vehicle with a manual transmission 1 Make sure the parking brake is set 2 Push the clutch pedal to the floor 2004 F250 350...

Page 127: ...2 Turn the key to 5 START then release the key as soon as the engine starts Excessive cranking could damage the starter Note If the engine does not start within five seconds on the first try turn the...

Page 128: ...rs Guarding against exhaust fumes Carbon monoxide is present in exhaust fumes Take precautions to avoid its dangerous effects If you smell exhaust fumes inside your vehicle have your dealer inspect yo...

Page 129: ...need to be serviced Even when the ABS is disabled normal braking is still effective If your BRAKE warning lamp illuminates with the parking brake released have your brake system serviced immediately U...

Page 130: ...d the parking brake is set It is recommended that wheel chocks be used during this operation If you re parking your vehicle on a grade or with a trailer press and hold the brake pedal down then set th...

Page 131: ...r rate than other types of vehicles In a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Your vehicle has larger tires and increased ground cl...

Page 132: ...the key and turn it to OFF Apply the brake pedal and shift to N Neutral When the key is in the ignition and in the OFF position the automatic transmission shift lever can be moved from the P Park posi...

Page 133: ...desired gear To put your vehicle in P Park Come to a complete stop Move the gearshift lever and securely latch it in P Park Always set the parking brake fully and make sure the gearshift is latched in...

Page 134: ...when driving conditions cause excessive shifting from O D to other gears Examples city traffic hilly terrain heavy loads trailer towing and when engine braking is required To return to O D overdrive...

Page 135: ...operation If the shift quality does not improve within a few hundred kilometers miles of operation or if the downshifts and other throttle conditions do not function normally see your dealer or a qual...

Page 136: ...verse the vehicle will move backward Always come to a complete stop before shifting into and out of R Reverse N Neutral With the gearshift lever in N Neutral the vehicle can be started and is free to...

Page 137: ...ntrolling the vehicle when descending a grade Depending on driving conditions and load conditions the transmission may downshift slow the vehicle and control the vehicle speed when descending a hill w...

Page 138: ...ate gear If your vehicle gets stuck in mud or snow If your vehicle gets stuck in mud or snow it may be rocked out by shifting from forward and reverse gears stopping between shifts in a steady pattern...

Page 139: ...drive with your foot resting on the clutch pedal or use the clutch pedal to hold your vehicle at a standstill while waiting on a hill These actions will reduce the life of the clutch Recommended shif...

Page 140: ...ove the gearshift lever into the neutral position and wait at least three seconds before shifting into R Reverse The gearshift lever can only be moved into R Reverse by moving it from left of 3 Third...

Page 141: ...sensing system as contained in this section Reverse sensing is only an aid for some generally large and fixed objects when moving in reverse on a flat surface at parking speeds Inclement weather may a...

Page 142: ...trude rearward outside the bed The RSS automatically turns on when the gearshift lever is placed in R Reverse and the ignition is ON An RSS control allows the driver to turn the RSS on and off To turn...

Page 143: ...reased fuel economy in 2WD rotate both hub locks to the FREE position For proper operation make sure that the arrow and the indicator dot on the hub are aligned and that both hub locks are set to the...

Page 144: ...l economy For proper operation make sure that the arrow and the indicator dot on the hub are aligned and that both hub locks are set the same both set to AUTO or both set to LOCK 4WD system indicator...

Page 145: ...ire extra power such as steep grades deep sand or pulling a boat out of the water Sends power to front and rear wheels Shifting from 2H 2WD High to 4H 4WD High Engage the locking hubs by rotating the...

Page 146: ...e stop 2 Depress the brake 3 Place the gearshift lever in N Neutral automatic transmission or depress the clutch manual transmission 4 Move the transfer case shift lever through N Neutral directly to...

Page 147: ...when towing the vehicle Do not leave the vehicle unattended with the transfer case in the N Neutral position Always set the parking brake fully and turn off the ignition when leaving the vehicle Using...

Page 148: ...mph Do not shift into 4x4 HIGH with the rear wheels slipping Shifting from 4x4 HIGH 4WD High to 2WD 2WD High Rotate the 4WD control to 2WD at any forward speed Disengagement of the transfer case and f...

Page 149: ...shuts off 6 If the LOW RANGE indicator light does not shut off within 15 seconds drive the vehicle above 8 km h 5 mph then repeat steps 1 through 5 before reporting any shift concerns to your dealer...

Page 150: ...ct the normal steering characteristics of your vehicle Be extremely careful when driving on pavement made slippery by loose sand water gravel snow or ice If your vehicle goes off the edge of the pavem...

Page 151: ...damage to the transmission and tires may occur or the engine may overheat Do not spin the wheels at over 56 km h 35 mph The tires may fail and injure a passenger or bystander Refer to Transmission tem...

Page 152: ...the N Neutral position the engine and transmission are disconnected from the rest of the driveline Therefore the vehicle is free to roll even if the automatic transmission is in P Park or the manual t...

Page 153: ...all four wheels on the most solid area of the trail Avoid reducing the tire pressures but shift to a lower gear and drive steadily through the terrain Apply the accelerator slowly and avoid spinning t...

Page 154: ...ean off residue stuck to rotating driveshafts and tires Excess mud stuck on tires and rotating driveshafts causes an imbalance that could damage drive components Tread Lightly is an educational progra...

Page 155: ...a steep hill avoid sudden hard braking as you could lose control When you brake hard the front wheels can t turn and if they aren t turning you won t be able to steer The front wheels have to be turn...

Page 156: ...during braking Tires Replacement Requirements Do not use a size and type of tire and wheel other than that originally provided by Ford Motor Company because it can affect the safety and performance o...

Page 157: ...or other objects that may be wedged in the tread grooves Check for holes or cuts that may permit air leakage from the tire and make necessary repairs Inspect the tire side walls for cuts bruises and...

Page 158: ...lders Layout Book found at www fleet ford com truckbbas Note PTO applications draw auxiliary horsepower from the powertrain often while the vehicle is stationary In this condition there is limited coo...

Page 159: ...ty Certification Label and Tire and Load Information Label Base Curb Weight is the weight of the vehicle including a full tank of fuel and all standard equipment It does not include passengers cargo o...

Page 160: ...eight cargo passengers GVWR Gross Vehicle Weight Rating is the maximum allowable weight of the fully loaded vehicle including all options equipment passengers and cargo The GVWR is shown on the Safety...

Page 161: ...of 15 25 fifth wheel trailer and driver only 68 kg 150 lbs Consult your dealership or the RV and Trailer Towing Guide provided by your dealership for more detailed information Tongue Load or Fifth Whe...

Page 162: ...er Towing section in this chapter for your type of engine and rear axle ratio 2 Weigh your vehicle without cargo To obtain correct weights take your vehicle to a shipping company or an inspection stat...

Page 163: ...pped with a temporary or conventional spare tire If the spare tire is different in size diameter and or width tread type All Season or All Terrain or is from a different manufacturer other than the ro...

Page 164: ...with manual transmission 5 4L 3 73 6123 13500 3357 7400 5 4L 4 10 6804 15000 4037 8900 6 8L 3 73 7484 16500 4625 10200 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9...

Page 165: ...th automatic transmission 5 4L 3 73 6123 13500 3402 7500 5 4L 4 10 6804 15000 4082 9000 6 8L 3 73 7711 17000 4944 10900 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9...

Page 166: ...GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 5 4L 3 73 6123 13500 3266 7200 5 4L 4 10 6804 15000 3945 8700 6 8L 3 73 7484 16500 4581 10100 6 8L without fifth wheel 4 30 9072...

Page 167: ...4L 4 10 6804 15000 3765 8300 6 8L 3 73 7711 17000 4625 10200 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 5957 13200 F 350 Regular Cab Single Rear Wheel Pi...

Page 168: ...14200 4x4 with manual transmission 5 4L 3 73 6123 13500 3357 7400 5 4L 4 10 6804 15000 4037 8900 6 8L 3 73 7484 16500 4625 10200 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth whe...

Page 169: ...6123 13500 3447 7600 5 4L 4 10 6804 15000 4081 9000 6 8L 3 73 7711 17000 4944 10900 6 8L 4 30 9072 20000 6305 13900 4x4 with manual transmission 5 4L 3 73 6123 13500 3221 7100 5 4L 4 10 6804 15000 39...

Page 170: ...00 4x2 with automatic transmission 5 4L 3 73 6123 13500 3402 7500 5 4L 4 10 6804 15000 4082 9000 6 8L 3 73 7711 17000 4897 10800 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth whe...

Page 171: ...8L with fifth wheel 4 30 9072 20000 6078 13400 F 350 SuperCab Dual Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 5 4L 3 73 612...

Page 172: ...ifth wheel with optional 14 000 lb hitch 4 30 9072 20000 6123 13500 6 8L with fifth wheel 4 30 9072 20000 6123 13500 4x4 with manual transmission 5 4L 3 73 6123 13500 3083 6800 5 4L 4 10 6804 15000 37...

Page 173: ...30 9072 20000 5941 13100 6 8L with fifth wheel 4 30 9072 20000 5941 13100 F 350 Crew Cab Single Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with man...

Page 174: ...3600 4x4 with manual transmission 5 4L 3 73 6123 13500 3083 6800 5 4L 4 10 6804 15000 3764 8300 6 8L 3 73 7484 16500 4399 9700 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel...

Page 175: ...wheel with optional 14 000 lb hitch 4 30 9072 20000 6033 13300 6 8L with fifth wheel 4 30 9072 20000 6033 13300 4x2 with automatic transmission 6 8L 3 73 7711 17000 4672 10300 6 8L without fifth whee...

Page 176: ...h wheel with optional 14 000 lb hitch 4 30 9072 20000 5850 12900 6 8L with fifth wheel 4 30 9072 20000 5850 12900 4x4 with automatic transmission 6 8L 3 73 7711 17000 4491 9900 6 8L without fifth whee...

Page 177: ...transmission 5 4L 3 73 6123 13500 3084 6800 5 4L 4 10 6804 15000 3765 8300 6 8L 3 73 7484 16500 4400 9700 4x4 with automatic transmission 5 4L 3 73 6123 13500 3084 6800 5 4L 4 10 6804 15000 3765 8300...

Page 178: ...5759 12700 4x4 with automatic transmission 5 4L 3 73 6123 13500 2948 6500 5 4L 4 10 6804 15000 3629 8000 6 8L 3 73 7711 17000 4445 9800 6 8L 4 30 9072 20000 5806 12800 F 350 SuperCab Chassis Cab Sing...

Page 179: ...50 SuperCab Chassis Cab Dual Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 6 8L 3 73 7484 16500 4264 9400 6 8L 4 3...

Page 180: ...L 3 73 6123 13500 2812 6200 5 4L 4 10 6804 15000 3493 7700 6 8L 3 73 7484 16500 4128 9100 4x4 with automatic transmission 5 4L 3 73 6123 13500 2858 6300 5 4L 4 10 6804 15000 3538 7800 6 8L 3 73 7711 1...

Page 181: ...0 Regular Chassis Cab Dual Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 6 8L All 9979 22000 6577 14500 4x2 with a...

Page 182: ...88 10886 24000 7167 15800 6 8L 5 38 11793 26000 8074 17800 F 450 Crew Cab Chassis Cab Dual Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 w...

Page 183: ...Maximum trailer weight kg lbs 4x2 with automatic transmission 6 8L 4 88 10886 24000 7348 16200 6 8L 5 38 11793 26000 8255 18200 4x4 with automatic transmission 6 8L 4 88 10886 24000 7121 15700 6 8L 5...

Page 184: ...qualizers so that the front bumper height is within 0 13 mm 0 5 in of the reference point After proper adjustment the rear bumper should be no higher than in Step 2 Note Adjusting an equalizing hitch...

Page 185: ...hitch must be installed Driving while you tow When towing a trailer Turn off the speed control The speed control may shut off automatically when you are towing on long steep grades Consult your local...

Page 186: ...itch electrical connections and trailer wheel lug nuts To aid in engine transmission cooling and A C efficiency during hot weather while stopped in traffic place the gearshift lever in P Park automati...

Page 187: ...issions Regarding recreational towing or having your vehicle towed 4x4 vehicles with electronic shift on the fly and AWD vehicles cannot be towed with any wheels on the ground with the exception of mo...

Page 188: ...ertification Label The maximum cold inflation pressure for the tire and associated load rating is imprinted on the tire sidewall Tire air pressure may require re adjustment within these pressure limit...

Page 189: ...the vehicle and the snow removal equipment as well as possible air bag deployment Do not attempt to service repair or modify the Air Bag Supplemental Restraint System or its fuses See your Ford or Li...

Page 190: ...rument cluster chapter for transmission fluid temperature information Do not spin the wheels at over 35 mph 55 km h The tires may fail and injure a passenger or bystander Removing the snowplow frame m...

Page 191: ...est Ford Motor Company dealership one tow per disablement Even non warranty related tows like accidents or getting stuck in the mud or snow are covered some exclusions apply such as impound towing or...

Page 192: ...overage you may purchase extended coverage prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582 or visit our website at www ford ca HA...

Page 193: ...another check of leaks FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Blown fuses are identified by a broken wire within the fuse Check the approp...

Page 194: ...atural 30A Green Green Green Pink Pink 40A Orange Green Green 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black Passenger compartment fuse panel power distribution box The fuse panel is...

Page 195: ...ompartment Fuse Panel Description 1 15A Adjustable pedals 2 Not used 3 Not used 4 20A Power point instrument panel 5 Not used 6 20A Trailer tow turn stop relay 7 30A High beam headlamps Flash to pass...

Page 196: ...Fuel Injection Control Module FICM relay Diesel engine only 21 Not used 22 20A Engine control 23 20A Engine control gasoline engine only Climate control Diesel engine only 24 2A Brake pressure switch...

Page 197: ...39 15A Trailer tow back up lamps 40 20A Fuel pump 41 10A Instrument cluster 42 15A Delayed accessory 43 10A Fog lamps 44 Not used 45 10A Ignition switch Run Start feed 46 10A Left hand lowbeam 47 10A...

Page 198: ...used 301 Front blower motor relay 302 Powertrain Control Module PCM relay 303 Fuel heater relay Diesel engine only 304 Heated backlight relay 305 Trailer tow battery charge relay 306 Delayed accessory...

Page 199: ...e tire is considered temporary Consult information on the spare tire label for limitations when using Location of the spare tire and tools The spare tire and tools for your vehicle are stowed in the f...

Page 200: ...e and slide parts together To disconnect depress button and pull apart one wheel nut wrench Slide over square end of jack handle Vehicles equipped with dual rear wheels insert the lug wrench extension...

Page 201: ...s and set the parking brake Automatic transmission Place gearshift lever in P Park Manual transmission Place gearshift lever in R Reverse Electronic Shift On the Fly 4WD Place transfer case in any pos...

Page 202: ...transmission is in P Park automatic transmission or R Reverse manual transmission To prevent the vehicle from moving when you change the tire be sure that the parking brake is set and the diagonally o...

Page 203: ...t passenger side 4x4 Front driver side 4x4 Make sure the jack fits into the notched area next to the differential housing 2004 F250 350 450 550 f23 Owners Guide post 2002 fmt USA English fus Roadside...

Page 204: ...the lug wrench 10 Replace the flat tire with the spare tire making sure the valve stem is facing outward for all front wheels and single rear wheel vehicles If replacing an inboard rear tire on dual r...

Page 205: ...valve and use the handle to slide the jack under the vehicle Make sure the valve is closed by turning it clockwise 13 Position the jack according to the following guides Front 4x2 F350 Front 4x2 F450...

Page 206: ...flat tire with the spare tire making sure the valve stem is facing outward on all front an inboard rear wheels If replacing the outboard wheel the valve stem must be facing inward Reinstall the lug n...

Page 207: ...on specified on the Tire Changing Instructions located with the jack hardware 2 Slide the wheel partially under the vehicle and install the retainer through the wheel center Pull on the cable to align...

Page 208: ...ed with single rear wheels retighten the lug nuts to the specified torque at 800 km 500 miles after any wheel disturbance tire rotation changing a flat tire wheel removal etc On vehicles equipped with...

Page 209: ...disconnected or a new battery is installed the transmission must relearn its shift strategy As a result the transmission may have firm and or soft shifts This operation is considered normal and will n...

Page 210: ...charged battery Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Connect the other end of the positive cable to the positive terminal of the assisting b...

Page 211: ...use fuel lines engine rocker covers or the intake manifold as grounding points Do not connect the end of the second cable to the negative terminal of the battery to be jumped A spark may cause an expl...

Page 212: ...necting the jumper cables Removing the jumper cables Remove the jumper cables in the reverse order that they were connected 1 Remove the jumper cable from the ground metal surface Note In the illustra...

Page 213: ...the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relea...

Page 214: ...he front wheels on the ground and the rear wheels off the ground using a wheel lift or a slingbelt with T hooks On 4x4 vehicles it is recommended that your vehicle be towed with flatbed equipment with...

Page 215: ...ving chapter lift the rear wheels of the vehicle using a wheel lift or a sling belt with T hooks If the vehicle is towed by other means or incorrectly vehicle damage may occur Ford Motor Company produ...

Page 216: ...the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the...

Page 217: ...Canada Limited P O Box 2000 Oakville Ontario L6J 5E4 1 800 387 9333 www lincolncanada com In order to help you service your Lincoln vehicle please have the following information available when contact...

Page 218: ...your Bumper to Bumper Warranty expires You may purchase Ford ESP from any participating Ford and Lincoln Mercury and Ford of Canada dealer There are several plans available in various time distance a...

Page 219: ...uding maintenance and wear items alleged personal injury property damage claims cases currently in litigation vehicles not used primarily for family personal or household purposes except in states whe...

Page 220: ...current mileage The name of the dealer s who sold or serviced the vehicle A brief description of your unresolved concern A brief summary of the action taken by the dealer s and Ford Motor Company The...

Page 221: ...th American Customer Relationship Center at 1 800 392 3673 Ford TDD for the hearing impaired 1 800 232 5952 or by writing to the Center at the following address Ford Motor Company Customer Relationshi...

Page 222: ...in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage Ford Motor Company Ford of Canada is not r...

Page 223: ...ter a reasonable number of attempts the manufacturer shall be required to either replace the vehicle with one substantially identical or repurchase the vehicle and reimburse the buyer in an amount equ...

Page 224: ...raffic Safety Administration NHTSA in addition to notifying Ford Motor Company If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group...

Page 225: ...t deposits because they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellents...

Page 226: ...nish on your wheel rims or covers Chemical strength cleaners or cleaning chemicals in combination with brush agitation to remove brake dust and dirt could wear away the clearcoat finish over time Do n...

Page 227: ...ehicle s glass or the wiper blades may be the cause These may include hot wax treatments used by commercial car washes tree sap or other organic contamination To clean these items please follow these...

Page 228: ...terior trim areas with a damp cloth then dry by wiping with a dry soft clean cloth Do not use household or glass cleaners as these may damage the finish INTERIOR For fabric carpets cloth seats and saf...

Page 229: ...vered in premium top grain leather which is extremely durable but still requires special care and maintenance in order to ensure longevity and comfort Regular cleaning and conditioning will maintain t...

Page 230: ...conditioner to a clean dry cloth Rub the conditioner into leather until it disappears Allow the conditioner to dry and repeat the process for the entire interior If a film appears wipe off film with a...

Page 231: ...el and Tire Cleaner ZC 37 A Motorcraft Dash and Vinyl Cleaner ZC 38 A Motorcraft Car Care Kit ZC 26 Ford Premium Car Wash Concentrate F2SZ 19523 WC Motorcraft Carlite Glass Cleaner Canada only CXC 100...

Page 232: ...icle PRECAUTIONS WHEN SERVICING YOUR VEHICLE Do not work on a hot engine Make sure that nothing gets caught in moving parts Do not work on a vehicle with the engine running in an enclosed space unless...

Page 233: ...d do not remove it while the engine is running OPENING THE HOOD 1 Inside the vehicle pull the hood release handle located under the bottom left corner of the instrument panel 2 Go to the front of the...

Page 234: ...tions 1 Engine oil dipstick 2 Clutch fluid reservoir manual transmission 3 Brake fluid reservoir 4 Power steering fluid reservoir 5 Air filter assembly 6 Engine coolant reservoir 7 Windshield washer f...

Page 235: ...eze protection Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident Note Do not put washer flui...

Page 236: ...may cause engine damage Some oil must be removed from the engine by a service technician 7 Put the indicator back in and ensure it is fully seated Adding engine oil 1 Check the engine oil For instruc...

Page 237: ...meeting Ford specification WSS M2C153 H SAE 5W 20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle s engine Do not use supplemental engine oil ad...

Page 238: ...een cleaned or replaced For longer trouble free operation keep the top of the battery clean and dry Also make certain the battery cables are always tightly fastened to the battery terminals If you see...

Page 239: ...ions are maintained by power from the battery When the battery is disconnected or a new battery is installed the engine must relearn its idle and fuel trim strategy for optimum driveability and perfor...

Page 240: ...nda Battery and Antifreeze Tester 014 R1060 The level of coolant should be maintained at the cold full of cold fill range level in the coolant reservoir If the level falls below add coolant per the in...

Page 241: ...he reservoir Refer to Adding engine coolant in this chapter Note Automotive fluids are not interchangeable do not use engine coolant antifreeze or windshield washer fluid outside of its specified func...

Page 242: ...as soon as possible Water alone without engine coolant can cause engine damage from corrosion overheating or freezing Do not use alcohol methanol brine or any engine coolants mixed with alcohol or met...

Page 243: ...al drains and additions to obtain a 50 50 coolant concentration Whenever coolant has been added the coolant level in the coolant reservoir should be checked the next few times you drive the vehicle If...

Page 244: ...oolant concentrations below 40 will decrease the corrosion protection characteristics of the engine coolant and may cause engine damage Decreased engine coolant concentrations below 40 will decrease t...

Page 245: ...e engine temperature cools the engine can be re started Take your vehicle to a service facility as soon as possible to minimize engine damage When fail safe mode is activated You have limited engine p...

Page 246: ...essive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision which may result in possible personal injury Automotive fuels can cause serious...

Page 247: ...se reaction In sensitive individuals serious personal injury or sickness may result If fuel is splashed on the skin promptly wash skin thoroughly with soap and water Consult a physician immediately if...

Page 248: ...oid for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used The fuel system may be under pressure If the fuel filler cap is venting vapor o...

Page 249: ...lems to become more pronounced If the problems persist see your dealer or a qualified service technician It should not be necessary to add any aftermarket products to your fuel tank if you continue to...

Page 250: ...easure of fuel economy We do not recommend taking fuel economy measurements during the first 1 600 km 1 000 miles of driving engine break in period You will get a more accurate measurement after 3 000...

Page 251: ...ed in liters or gallons 3 After at least three to five tank fill ups fill the fuel tank and record the current odometer reading 4 Subtract your initial odometer reading from the current odometer readi...

Page 252: ...reduced fuel economy Warming up a vehicle on cold mornings is not required and may reduce fuel economy Resting your foot on the brake pedal while driving may reduce fuel economy Combine errands and mi...

Page 253: ...hicles It is important to note the box in the lower left corner of the window sticker These numbers represent the Range of L 100 km MPG expected on the vehicle under optimum conditions Your fuel econo...

Page 254: ...ntionally remove an emission control device or prevent it from working Information about your vehicle s emission system is on the Vehicle Emission Control Information Decal located on or near the engi...

Page 255: ...ion in the Warning lights and chimes section of the Instrument cluster chapter Your vehicle may not pass the I M test with the Check Engine Service Engine Soon light on If the vehicle s powertrain sys...

Page 256: ...e off 6 Recheck the fluid level on the dipstick Do not add fluid if the level is between the arrows in the FULL COLD range 7 If the fluid is low add fluid in small amounts continuously checking the le...

Page 257: ...nally drink water and induce vomiting Seek medical attention immediately During normal operation the fluid level in the clutch reservoir should remain constant or rise slightly If the fluid level drop...

Page 258: ...Park the vehicle on a level surface and engage the parking brake 3 With the parking brake engaged and your foot on the brake pedal start the engine and move the gearshift lever through all of the gear...

Page 259: ...transmission fluid may cause shift and or engagement concerns and or possible damage High fluid levels can be caused by an overheating condition Adjusting automatic transmission fluid levels Before a...

Page 260: ...automatic transmission is equipped with a serviceable external fluid filter mounted on the frame rail Refer to the Scheduled Maintenance Guide for service intervals To replace the transmission filter...

Page 261: ...ottom of the opening 4 Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening 5 Install and tighten the fill plug securely Use only fluid that meets Ford s...

Page 262: ...tions Refer to Lubricant Specifications in this chapter DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication Refer to the scheduled maint...

Page 263: ...2 Carefully separate the two halves of the air filter housing 3 Remove the air filter element from the open end of the air filter housing 4 Install a new air filter element ensuring the arrow on the...

Page 264: ...has written it Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course For example a tir...

Page 265: ...of service but they must be maintained in order to get the maximum benefit from them Glossary of tire terminology Tire label A label showing the OE Original Equipment tire sizes recommended inflation...

Page 266: ...case of a recall Information on P type tires P215 65R15 95H is an example of a tire size load index and speed rating The definitions of these items are listed below Note that the tire size load index...

Page 267: ...onditions for load and inflation pressure These speed ratings may need to be adjusted for the difference in conditions The ratings range from 159 km h 99 mph to 299 km h 186 mph These ratings are list...

Page 268: ...rams and pounds that can be carried by the tire Refer to the tire label or the safety certification label located on the B Pillar or the driver s door for the correct tire pressure for your vehicle 12...

Page 269: ...Additional information contained on the tire sidewall for LT type tires LT type tires have some additional information than those of P type tires these differences are described below 1 LT Indicates...

Page 270: ...ameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Location of the tire label You will find a tire label containing tire inflation press...

Page 271: ...6 km 1mile never bleed or reduce air pressure The tires are hot from driving and it is normal for pressures to increase above recommended cold pressures A hot tire at or below recommended cold inflati...

Page 272: ...ccupational Safety and Health Administration OSHA regulations For example during any procedure involving tire inflation the technician or individual must utilize a remote inflation device and insure t...

Page 273: ...epair facility Front wheel drive FWD vehicles and those with independent front suspension require alignment of all four wheels The tire should also be balanced periodically An unbalanced tire and whee...

Page 274: ...is recommended that front and rear tires in pairs be rotated only side to side with the rear tires maintaining original vehicle position After tire rotation inflation pressures must be adjusted for th...

Page 275: ...ing and hydroplaning Built in treadwear indicators or wear bars which look like narrow strips of smooth rubber across the tread will appear on the tire when the tread is worn down to 4mm 1 16th of an...

Page 276: ...bility that you may eventually have a flat tire on the highway Drive slowly to the closest safe area out of traffic This may further damage the flat tire but your safety is more important If you feel...

Page 277: ...ger needed Do not use tire chains on dry roads The suspension insulation and bumpers will help prevent vehicle damage Do not remove these components from your vehicle when using snow tires and chains...

Page 278: ...a 135 11 6L 24 5 pints Brake fluid and clutch fluid if equipped Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid All Fill to line or step for clutch on reservoir Engine coolant 3 Motorcraft...

Page 279: ...t MERCON ATF All Fill to FULL COLD range on dipstick Transfer case fluid Motorcraft MERCON ATF 4x4 vehicles 1 9L 2 0 quarts Manual transmission fluid Motorcraft MERCON ATF 6 speed manual 5 5L 5 8 quar...

Page 280: ...res use of the MERCON type fluid However these dual usage fluids may be used in transmissions that require the MERCON V type fluid MERCON MERCON V and MERCON SP are not interchangeable DO NOT mix MERC...

Page 281: ...ar Axle Lube 1 XY 75W140 QL WSL M2C192 A Motorcraft SAE 75W 90 Synthetic Rear Axle Lubricant XY 75W90 GLS Motorcraft SAE 80W 90 Premium Rear Axle Lubricant Dana 135 axles 1 XY 80W90 QL WSP M2C197 A Br...

Page 282: ...ose Grease XG 4 or XL 5 ESR M1C159 A or ESB M1C93 B Lock cylinders Motorcraft penetrating and lock lubricant XL 1 none Transmission steering parking brake linkages and pivots brake and clutch pedal sh...

Page 283: ...automatic transmission fluid is used Transmission fluid requirements are indicated on the end of the dipstick Check the container to verify the fluid being added is of the correct type Refer to your s...

Page 284: ...x4 Super Cab 4x2 Super Cab 4x4 1 Overall height 1935 mm 76 2 in 2005 mm 78 9 in 1943 mm 76 5 in b 2008 mm 79 0 in b 2 Track Front Rear 1736 mm 68 3 in 1729 mm 68 in 1736 mm 68 3 in 1729 3 mm 68 in 173...

Page 285: ...1 in 1736 mm 68 3 in 1729 mm 68 1 in 1736 mm 68 3 in 1729 mm 68 1 in 1736 mm 68 3 in 1729 mm 68 1 in 3 Overall width 2031 mm 79 9 in 2031 mm 79 9 in 2031 mm 79 9 in 2031 mm 79 9 in 4 Wheelbase 3967 m...

Page 286: ...m 80 3 in c f 2019 mm 79 5 in d 2a Front Track 1746 mm 68 7 in 1746 mm 68 7 in 1746 mm 68 7 in 1746 mm 68 7 in 2b Rear Track 1729 mm 68 1 in a c 1803 mm 71 0 in b d 1729 mm 68 1 in a c 1803 mm 71 0 in...

Page 287: ...ody style Crew chassis Cab Crew cab short box Crew cab long box 1 Overall height 1929 mm 75 9 in a 1941 mm 76 4 in b 2026 mm 79 8 in c 2038 mm 80 2 in d 1955mm 77 0 in a 1983 mm 78 1 in b 1958 mm 77 1...

Page 288: ...ar wheel DRW F450 Dimension Body style Regular Cab Chassis 4x2 Regular Cab Chassis 4x4 Super Cab Chassis 4x2 4x4 Crew Cab Chassis 4x2 4x4 1 Overall height 2048 mm 80 6 in a 2044 mm 80 5 in b c 2038 mm...

Page 289: ...2 in 5 Overall length 5744 mm 226 1 in a 6353 mm 250 2 in b 6964 mm 274 2 in c 7268 mm 286 1 in d 5744 mm 226 1 in a 6353 mm 250 2 in b 6964 mm 274 2 in c 7268 mm 286 1 in d 6278 mm 247 2 in 6644 mm...

Page 290: ...ar 1746 mm 68 7 in 1880 mm 74 0 in 1746 mm 68 7 in 1880 mm 74 0 in 1746 mm 68 7 in 1880 mm 74 0 in 1746 mm 68 7 in 1880 mm 74 0 in 3 Overall width 2377 mm 93 6 in 2377 mm 93 6 in 2377 mm 93 6 in 2377...

Page 291: ...26 1 in a 6353 mm 250 2 in b 6964 mm 274 2 in c 7268 mm 286 1 in d 6644 mm 261 6 in e 7254 mm 285 6 in f 6644 mm 261 6 in e 7254 mm 285 6 in f a 3576 mm 140 8 in wheel base b 4186 mm 164 8 in wheel ba...

Page 292: ...quire that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located The Certification label is located on the front door latch pillar on the driver s si...

Page 293: ...ier 2 Brake type and gross vehicle weight rating GVWR 3 Vehicle line series body type 4 Engine type 5 Check digit 6 Model year 7 Assembly plant 8 Production sequence number Engine number The engine nu...

Page 294: ...n M Manual 5 speed overdrive Mazda R2 C Manual 5 speed overdrive Close ratio W Manual 5 speed overdrive Dana ZF G Manual 6 speed ZF Automatic transmission U Automatic 4 speed overdrive 4R70W T Automat...

Page 295: ...4 speed overdrive 4FE J 3 speed Mazda L 4 speed overdrive AX4S P 4 speed overdrive 4F20E X 4 speed overdrive 4F50N Y 4 speed overdrive CD4E Rear wheel drive manual transaxle 5 5 speed Mazda M5 Rear w...

Page 296: ...r 20 000 km 12 000 miles whichever occurs first or the remainder of your new vehicle limited warranty This means that genuine Ford accessories purchased along with your new vehicle and installed by th...

Page 297: ...wheels Scuff plates Speed control Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertain...

Page 298: ...nce Certification label Consult your dealer for specific weight information The Federal Communications Commission FCC and Canadian Radio Telecommunications Commission CRTC regulate the use of mobile c...

Page 299: ...emergencies 238 jumping a disabled battery 209 maintenance free 238 replacement specifications 277 servicing 238 BeltMinder 99 Brakes 128 anti lock 129 anti lock brake system ABS warning light 129 fl...

Page 300: ...terature 223 The Dispute Settlement Board 218 Utilizing the Mediation Arbitration Program 221 D Daytime running lamps see Lamps 41 Dipstick automatic transmission fluid 258 engine oil 235 Doors lubric...

Page 301: ...ality 249 running out of fuel 249 safety information relating to automotive fuels 246 Fuel pump shut off switch 192 Fuses 193 194 G Garage door opener 53 Garage Door Opener see Homelink wireless contr...

Page 302: ...d indicator 12 anti lock brakes ABS 129 speed control 61 Load limits 159 Loading instructions 162 Locks autolock 79 childproof 74 Lubricant specifications 281 284 Lumbar support seats 88 M Manual tran...

Page 303: ...fety seats for children 116 Seat belts see Safety restraints 91 Seats 84 child safety seats 116 cleaning 229 Servicing your vehicle 232 Setting the clock AM FM stereo 21 AM FM CD 26 AM FM Tape CD 30 P...

Page 304: ...ifications 281 284 manual operation 138 Turn signal 43 V Vehicle dimensions 284 Vehicle Identification Number VIN 293 Vehicle loading 159 Ventilating your vehicle 128 W Warning lights see Lights 12 Wa...

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