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Ford 2004 E-Series, Owner'S Manual

The owner's manual for the Ford 2004 E-Series is available for free download on our website. This comprehensive manual equips you with all the necessary information to fully understand and operate your E-Series vehicle. Get your free copy now from manualshive.com and unlock a wealth of knowledge for a seamless ownership experience.

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•

Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.

•

The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.

MOTORCRAFT PART NUMBERS

Component

1

4.6L V8 engine

5.4L V8 engine 6.8L V10

engine

Air filter element FA-1634

FA-1634

FA-1634

Battery
(standard)

BXT-65-750

BXT-65-750

BXT-65-750

Battery
(auxiliary)

BH-65DC

BH-65DC

BH-65DC

Fuel filter

FG-872

FG-872

FG-872

Oil filter

FL-820-S

FL-820-S

FL-820-S

PCV valve

2

Spark
plugs-platinum

3

Automatic
transmission
filter

4

—

—

—

1

Refer to the

Power Stroke Direct Injection Turbo Diesel Owner’s

Guide Supplement

for Motorcraft diesel engine service part numbers.

2

The PCV valve is a critical emission component. It is one of the items

listed in the

Scheduled Maintenance Guide

and is essential to the life

and performance of your vehicle and to its emissions system.

For PCV valve replacement, see your dealer or a qualified service
technician. Refer to the

Scheduled Maintenance Guide

for the

appropriate intervals for changing the PCV valve.

Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.

3

For spark plug replacement, see your dealer or a qualified service

technician. Refer to the

Scheduled Maintenance Guide

for the

appropriate intervals for changing the spark plugs.

2004 Econoline

(eco)

Owners Guide (post-2002-fmt)
USA English

(fus)

Maintenance and Specifications

225

Summary of Contents for 2004 E-Series

Page 1: ...ith in dash six CD 24 Rear seat entertainment system 28 Climate Controls 49 Heater only 49 Manual heating and air conditioning 50 Lights 52 Headlamps 52 Turn signal control 54 Bulb replacement 55 Driver Controls 60 Windshield wiper washer control 60 Steering wheel adjustment 61 Power windows 65 Mirrors 65 Speed control 67 Locks and Security 70 Keys 70 Locks 70 Table of Contents 1 ...

Page 2: ...e loading 125 Trailer towing 128 Recreational towing 139 Roadside Emergencies 140 Getting roadside assistance 140 Hazard flasher switch 141 Fuel pump shut off switch 141 Fuses and relays 143 Changing tires 151 Jump starting 159 Wrecker towing 165 Customer Assistance 166 Reporting safety defects U S only 174 Cleaning 175 Underbody preservation 179 Table of Contents 2 ...

Page 3: ...Accessories 240 Index 243 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Ford may change the contents without notice and without incurring obligation Copyright 2003 Ford Motor Company Table...

Page 4: ...rmation on Ford Motor Company and its products visit the following website In the United States www ford com In Canada www ford ca In Australia www ford com au In Mexico www ford com mx Additional owner information is given in separate publications This Owner s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle ...

Page 5: ... the relevant section of this guide before touching or attempting adjustment of any kind Protecting the environment We must all play our part in protecting the environment Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim Information in this respect is highlighted in this guide with the tree symbol BREAKING IN YOUR ...

Page 6: ... steering or brake systems In order to properly diagnose and service your vehicle Ford Motor Company Ford of Canada and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle Event Data Recording Other modules in your vehicle event data recorders are capable of collecting and storing data during ...

Page 7: ...apter Failure to follow the specific warnings and instructions could result in personal injury Front seat mounted rear facing child or infant seats should NEVER be placed in front of an active passenger air bag Notice to owners of diesel powered vehicles Read the 6 0 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for information regarding correct operation and maintenanc...

Page 8: ...lance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties In addition ambulance usage without the preparation package could cause high underbody temperatures overpressurized fuel and a risk of spraying fuel which could lead to fires If your vehicle is equipped with the Ford Ambulance Preparation Package it will be indicated on the Certification lab...

Page 9: ...articular global region your vehicle may be equipped with features and options that are different from the ones that are described in this Owner s Guide therefore a supplement has been supplied that complements this book By referring to the pages in the provided supplement you can properly identify those features recommendations and specifications that are unique to your vehicle Refer to this Owne...

Page 10: ...eat Child Seat Installation Warning Child Seat Lower Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Traction Control AdvanceTrac娂 Master Lighting Switch Hazard Warning Flasher Fog Lamps Front Fuse Compartment Fuel Pump Reset Windshield Wash Wipe Windshield Defrost Demist Rear Window Defrost Demist Introduction 10 ...

Page 11: ...l Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning Introduction 11 ...

Page 12: ...tes the On Board Diagnostics System OBD II has detected a malfunction Refer to On board diagnostics OBD II in the Maintenance and Specifications chapter If the light is blinking engine misfire is occurring which could damage your catalytic converter Drive in a moderate fashion avoid heavy acceleration and deceleration and have your vehicle serviced immediately Under engine misfire conditions exces...

Page 13: ...ous A significant decrease in braking performance may occur It will take you longer to stop the vehicle Have the vehicle checked by your dealer immediately Anti lock brake system If the ABS light stays illuminated or continues to flash a malfunction has been detected have the system serviced immediately Normal braking is still functional unless the brake warning light also is illuminated Air bag r...

Page 14: ...eams Illuminates when the high beam headlamps are turned on Transmission control indicator light TCIL Illuminates when the overdrive function of the transmission has been turned off refer to the Driving chapter If the light flashes steadily or does not illuminate have the transmission serviced soon or damage may occur Key in ignition warning chime Sounds when the key is left in the ignition in the...

Page 15: ... the needle will be in the normal range between H and C If it enters the red section the engine is overheating Stop the vehicle as soon as safely possible switch off the engine and let the engine cool Never remove the coolant reservoir cap while the engine is running or hot Odometer Registers the total kilometers miles of the vehicle Instrument Cluster 15 ...

Page 16: ...ave the vehicle s electrical system checked as soon as possible Engine oil pressure gauge Indicates engine oil pressure The needle should stay in the normal operating range between L and H If the needle falls below the normal range stop the vehicle turn off the engine and check the engine oil level Add oil if needed If the oil level is correct have your vehicle checked at your dealership or by a q...

Page 17: ...nd 2 Tune Press to manually adjust the radio frequency down up 3 AM FM Press to choose a frequency band in radio mode 4 Memory preset buttons To set a station Select frequency band AM FM1 FM2 tune to a station press and hold a preset button until sound returns AM FM 1 2 3 4 Entertainment Systems 17 ...

Page 18: ...vels or to move the audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hour press and hold CLK until CLOCK SET appears in the display Press SEEK to decrease or increase the hours To set the minute press and hold CLK until CLOCK SET appears in the display Press TUNE to decrease or increase the minutes VOL PUSH ON TONE CLK VOL PUSH ON TONE CLK Entertainment Sy...

Page 19: ...CLK To set the hour press and hold CLK Then press SEEK to decrease or increase the hours To set the minute press and hold CLK and press TUNE to decrease or increase the minutes SCAN BASS TREB BAL FADE SIDE EJ REW FF 1 2 TAPE AMS SEEK TUNE AM FM CLK 1 2 3 4 5 6 FM1 ST 13 14 15 16 17 1 2 3 4 VOL PUSH ON 12 11 10 9 6 5 8 7 CLK Entertainment Systems 19 ...

Page 20: ...s to advance the tape 7 Memory preset buttons To set a station Select frequency band AM FM1 FM2 tune to a station press and hold a preset button until sound returns 8 Dolby威 noise reduction Works in tape mode only Reduces tape noise and hiss press to activate deactivate 9 Scan Press SCAN to hear a brief sampling of all listenable radio stations or all tape selections Press again to stop 10 Tune Wo...

Page 21: ...increase the treble output 16 EJ Eject Press to eject a tape 17 Cassette door Insert a cassette into the cassette door AM FM STEREO SINGLE CD RADIO IF EQUIPPED EJ BASS CD TREB BAL FADE SCN CLK AM FM VOL PUSH ON SEEK EJ COMP DISC TUNE 1 2 3 4 5 6 FM1 ST SHUFFLE CD CD 14 15 16 17 18 1 2 3 4 13 6 5 8 12 11 7 9 10 Entertainment Systems 21 ...

Page 22: ...ing louder and softer levels into more comfortable listening level The compression icon c will appear in the display 7 Shuffle Press to listen to the tracks on the CD in random order Press again to turn off 8 Memory presets To set a station Select frequency band AM FM tune to a station Press and hold a preset button until sound returns This radio is equipped with six station memory preset controls...

Page 23: ... 18 CD door Insert a CD printed side up CD units are designed to play commercially pressed 12 cm 4 75 in audio compact discs only Due to technical incompatibility certain recordable and re recordable compact discs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserte...

Page 24: ...and brings soft and loud CD passages together for a more consistent listening level Press the COMP control until COMP ON is displayed 4 Mute Press to MUTE playing media press again return to playing media 5 Eject Press to eject a CD Press and hold to eject all loaded discs If disc is not removed it will reload into the system Works with the ignition on or off LOAD EJ SHUF MUTE SEL BAL BASS FADE TR...

Page 25: ...ecommend that FM radio broadcasters use RDS technology to transmit information FM radio stations are independently operated and individually elect to use RDS technology to transmit station ID and program type as desired Traffic Allows you to hear traffic broadcasts With the feature ON press SEEK or SCAN to find a station broadcasting a traffic report if it is broadcasting RDS data Traffic informat...

Page 26: ...r AM FM1 FM2 if enough stations are available If not stations will be repeated Press again to deactivate 13 Power volume Press to turn ON OFF turn to increase or decrease volume levels 14 Load Press to load a CD Press and hold to load up to six discs 15 Shuffle Press to play tracks in random order 16 Scan Press SCAN to move up the radio frequency band SCAN automatically finds a station plays it fo...

Page 27: ... and play while the weak station frequency is displayed CASSETTE PLAYER CARE Do Use only cassettes that are 90 minutes long or less Tighten very loose tapes by inserting a finger or pencil into the hole and turning the hub Remove loose labels before inserting tapes Allow tapes which have been subjected to extreme heat humidity or cold to reach a moderate temperature before playing Clean the casset...

Page 28: ...CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD to become jammed It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels Ball point pens may damage CDs Please contact your dealer for further information AUDIO SYSTEM WARRANTY AND ...

Page 29: ... 2 Connect the left and right audio cables to the left L and right R audio jacks 3 Ensure that the system is in AUX mode The LCD screen will turn on and the AUX indicator will illuminate 4 If desired press the control and plug a 3 5mm headphone into the headphone jack With the headphones ON the rear speakers will not operate Your AutoVision威 System allows you to watch movie rentals and your favori...

Page 30: ... a safe place before inserting or extracting video tapes from the VCP A remote control is included in the system to allow the rear seat occupants to operate the VCP functions without distracting the driver Be sure to review User Manuals for video games and video game equipment when used as auxiliary inputs for your AutoVision威 System Do not operate video games or video equipment if the power cords...

Page 31: ...xtremes Videocassette players subjected to harsh environmental conditions may be damaged or perform at less than maximum capability To avoid these outcomes avoid leaving the VCP in extremely hot or cold temperatures in direct sunlight in high humidity in a dusty environment in locations where strong magnetic fields are generated on a surface that is instable or subject to vibrations Temperature ex...

Page 32: ...ates The lamp will remain illuminated until the system is dry enough to operate safely Cleaning video heads Magnetic video heads convert the videocassette into pictures on the screen during playback Over a period of time particles rub off the tape and are left on the heads Using an old or poor quality tape together with dust and air particles high temperature and humidity cause dirty heads Dirty h...

Page 33: ...stem The system plays standard videocassettes marked VHS or S VHS VCP protection circuits Tape protection circuit When the system is in PAUSE mode the tape mechanism will continue to create tension on the tape When the VCP is in still playback FFWD fast forward or REW reverse mode for more than five minutes the tape protection circuit automatically returns the system to PLAY mode to avoid damage t...

Page 34: ... enter the reverse picture mode when in PLAYBACK mode If in STOP mode the tape will rewind at a high speed 5 FAST FORWARD CUE button Press to enter forward picture search mode when in PLAYBACK mode If in STOP mode the tape will fast forward at a high speed 6 STOP button Press to stop the tape 7 HEADPHONE VOLUME UP DOWN KEYS button For home use only please refer to the In Home Use section 8 EJECT b...

Page 35: ...ume when in PLAYBACK mode 3 STILL ADVANCE frame advance button Press to temporarily suspend playback Press again to make the tape advance one frame at a time 4 RETRACKING button Press to activate Auto Tracking in the playback mode 5 TRACKING button Press for manual tape tracking 6 TRACKING button Press for manual tape tracking 1 5 8 10 3 2 6 9 4 7 Entertainment Systems 35 ...

Page 36: ... short time Slide battery cover off as shown on remote control to access the batteries The remote control unit uses two AAA batteries The need for battery replacement is usually indicated if the remote control only functions at extremely close distances to the entertainment center or not at all When replacing batteries use two new batteries alkaline recommended and install with correct orientation...

Page 37: ... is ON This enables rear seat passengers to play a videocassette or listen to any of the available media sources Once the headphone mode is activated the symbol will appear in the radio display Press the memory preset controls 3 and 5 simultaneously on the front audio controls to disable the AutoVision威 controls They will remain disabled until the front seat passengers enable them again by simulta...

Page 38: ...el Using headphones Personal Audio Feature The Personal Audio Feature allows the rear seat passengers to listen to one media source radio TAPE CD CDDJ VCP or AUX while the front seat passengers listen to another To activate press the control and plug a 3 5mm headphone into the headphone jack With the headphones ON the rear speakers will not operate Press the MEDIA control to toggle to the desired ...

Page 39: ... OFF the headphones are enabled The rear seat passengers have control over the desired volume levels Media select Press the MEDIA control to toggle between AM FM1 FM2 TAPE CD CDDJ VCP and AUX modes When selected the media source will illuminate AM AM radio frequency band FM1 FM2 FM radio frequency bands TAPE cassette tape if equipped CD single cd player if equipped CDDJ compact disc changer if equ...

Page 40: ...nctions depending on which mode is enabled In radio mode AM FM1 FM2 Press the control to find the next listenable station down the frequency band Press the control to find the next listenable station up the frequency band In tape mode press the SEEK control to access the previous or the next selection In CD mode press the SEEK control to access the previous or the next track In CDDJ mode press the...

Page 41: ...e decrease the brightness of the screen General operation When the engine is not running use the system sparingly otherwise it will run the battery down Do not leave the videocassette in the VCP overnight or for long periods of time When the ignition is turned ON audio is through the headphones as LOW volume Press the control to increase volume To listen through the vehicle s speaker system press ...

Page 42: ... a cassette to be inserted in the wrong position Once the cassette is completely inserted close the VCP and console covers Removing cassette 1 Open the console cover and press the STOP button 2 Open the VCP cover and press the EJECT button 3 Press the EJECT button Do not insert any foreign substances into the cassette compartment After removing the cassette from the VCP close the door When the eng...

Page 43: ...ack direction five times faster than normal playback mode 2 Press the PLAY key to resume normal playback Special effects playback Still playback Frame to frame playback on remote control 1 Press the STILL F ADV key while in playback mode The playback picture becomes still 2 Press the STILL F ADV key again Each time the control is pressed the pictures are played back one frame at a time The still p...

Page 44: ...players camcorders and portable CD players can also be connected to the auxiliary jacks The auxiliary jack is color coded for identification purposes They are as follows YELLOW 1 video input WHITE 2 left channel audio input RED 3 right channel audio input Press the MEDIA control until AUX is illuminated in the control panel This will allow you to view the video and listen to the audio from the aux...

Page 45: ...and audio sources are automatically switched to VCP This will override any other selections currently made Indications on the VCP The operation and status of the VCP can be checked by the indications appearing on the LED display 1 The Power indicator flashes on during POWER ON and will blink when in emergency mode 2 The HI FI indicator illuminates when a HI FI tape is loaded 3 The HP1 indicator il...

Page 46: ...minates when a videocassette is ejected from the system Flashes during emergency mode Illuminates during power on when there is not a videocassette present in the system Illuminates during power off when there is not a cassette present in the system Illuminates when the videocassette is in REW rewind mode Illuminates when the videocassette is in FF fast forward mode Illuminates when the videocasse...

Page 47: ...ystem has the unique feature of also being completely portable and able to be used in your home To remove your AutoVision威 system from your vehicle depress the lever on the center console labeled VCP RELEASE This will release the VCP and enable you to remove the system from the vehicle If pressing the lever does not release your system please contact your dealer To re install the VCP in your vehic...

Page 48: ...r display LCD TV 2 DC jack in Connect this jack to the DC source DC 12V 3 AUDIO OUT LR Connect these terminal s to the AUDIO IN terminals of your display LCD TV 1 VIDEO IN Connect this terminal to the AUDIO OUT terminal of your other apparatus DVD game machine etc 2 AUDIO IN LR Connect these terminal s to the AUDIO OUT terminals of your other apparatus DVD game machine etc 3 Plug headphones into t...

Page 49: ...Distributes outside air through the windshield defroster vents Operating tips To reduce fog build up on the windshield during humid weather place the air flow selector in the position To reduce humidity build up inside the vehicle during cold or warm weather do not drive with the air flow selector in the OFF position Do not put objects under the front seats that will interfere with the air flow to...

Page 50: ...the instrument panel vents only VENT Distributes outside air through the instrument panel vents OFF Outside air is shut out and the climate system is turned off FLR Distributes outside air through the floor vents MIX Distributes outside air through the windshield defroster vents and floor vents Distributes outside air through the windshield defroster vents Operating tips To reduce fog build up on ...

Page 51: ...lect MIX 2 Set the temperature control to maintain comfort 3 Set the fan speed to HI Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop REAR FAN SPEED ADJUSTMENT IF EQUIPPED The rear fan controls adjust the volume of air circulated in the rear of the vehicle Climate Controls 51 ...

Page 52: ...the odometer is displayed press and release the rest button 10 times Step 2 must be completed in 60 seconds 3 The words Battery Saver will be displayed 4 Press the reset button to select toggle between 2 minutes or 30 minutes duration 5 Once your time choice is displayed wait until the odometer is displayed approximately 30 seconds 6 The battery saver feature will not work with the new time durati...

Page 53: ...he lever toward the instrument panel to activate Pull the lever towards you to deactivate Flash to pass Pull toward you slightly to activate and release to deactivate PANEL DIMMER CONTROL To adjust the brightness of the instrument panel rotate the dimmer control clockwise counterclockwise when the headlamp control is in the parking lamp or low beam position To turn on the interior lamps rotate the...

Page 54: ...OR control will light when doors are closed and the control is in the ON position control is in the DOOR position and any door is open headlamp control is rotated fully counterclockwise When the control is in the OFF position it will not illuminate when you open the doors or fully rotate the headlamp control Third row courtesy reading cargo lamps The dome portion of the lamp the center light can b...

Page 55: ... for Europe to assure lamp performance light brightness and pattern and safe visibility The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time Function Number of bulbs Trade number Headlamps low series 2 H5054 Headlamps high series 2 9007 Park lamp and turn signal front 2 3157 K Back up lamps 2 3156K License plate lamp 1 168 S...

Page 56: ...taining ring by rotating it counterclockwise and slide the ring off the plastic base 5 Pull the bulb straight out Handle a halogen headlamp bulb carefully and keep out of children s reach Grasp the bulb only by its plastic base and do not touch the glass The oil from your hand could cause the bulb to break the next time the headlamps are operated NOTE If the bulb is accidentally touched it should ...

Page 57: ...l connector from the bulb and remove the bulb To install the new bulb follow the removal procedures in reverse order Replacing front parking lamp turn signal bulbs 1 Make sure the headlamp control is in the OFF position and then open the hood 2 Remove two screws and pull lamp assembly away from the vehicle 3 Rotate the bulb socket counterclockwise and remove 4 Carefully pull the bulb straight out ...

Page 58: ... from the lamp assembly by turning counterclockwise 3 Carefully pull the bulb straight out of the socket To install the new bulb follow the removal procedure in reverse order Replacing license plate lamp bulbs 1 Turn the headlamp switch to OFF and then remove the two screws and the license plate lamp assembly from the rear door 2 Remove bulb socket from lamp assembly by turning counterclockwise 3 ...

Page 59: ...ght out of the socket and push in the new bulb To install the lamp follow the removal procedures in reverse order Replacing brake tail backup lamp bulbs Chassis or cutaway cab if equipped 1 Make sure the headlamp switch is in the OFF position 2 Remove the four screws and the lens from the lamp assembly 3 Carefully pull the bulb straight out of the socket and push in the new bulb To install the lam...

Page 60: ...three times with washer fluid a long push and hold the wipers and washer fluid will be activated for up to ten seconds Changing the wiper blades 1 Pull the wiper arm away from the vehicle Turn the blade at an angle from the wiper arm Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm 2 Attach the new wiper to the wiper arm ...

Page 61: ...eering wheel when the vehicle is moving OVERHEAD CONSOLE IF EQUIPPED The appearance of your vehicle s overhead console will vary according to your option package Storage compartment if equipped Press the release on the door to open the storage compartment The storage compartment may be used to secure sunglasses or a similar object Installing a garage door opener if equipped The storage compartment...

Page 62: ... outside temperature display is contained in the overhead console The temperature display can be turned off and on by pressing the SELECT control on the overhead console The temperature can be displayed in Centigrade or Fahrenheit by pressing the SELECT control If the outside temperature falls below 3 C 38 F the display will alternate from ICE to the outside temperature at a two second rate for on...

Page 63: ...appears in the display then release The display should show the current zone number 4 Press the SELECT control until the desired zone number appears The display will flash and then return to normal operation The zone is now updated Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines Press and hold the SELECT control until CAL app...

Page 64: ...nd pay attention to the road Wait until it is safe to operate Mobile Communications Equipment AUXILIARY POWER POINT Power outlets are designed for accessory plugs only Do not hang any type of accessory or accessory bracket from the plug Improper use of the power outlet can cause damage not covered by your warranty The auxiliary power point is located on the instrument panel A second power point if...

Page 65: ...PPED To adjust your mirrors 1 Select to adjust the left mirror or to adjust the right mirror 2 Move the control in the direction you wish to tilt the mirror 3 Return to the center position to disable the adjust function Spotter mirror Note New spotter mirrors may be stiff requiring several cycles before the spotter adjustment effort eases Standard mirror The spotter mirror only can be tilted from ...

Page 66: ... mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror The telescoping feature if equipped allows the mirror to extend approximately 80 mm 3 15 inches This feature is especially useful to the driver when towing a trailer Driver Controls 66 ...

Page 67: ...peed 3 Press the SET ACCEL control and release it 4 Take your foot off the accelerator pedal Note Vehicle speed may vary momentarily when driving up and down a steep hill If the vehicle speed increases above the set speed on a downhill you may want to apply the brakes to reduce the speed If the vehicle speed decreases more than 16 km h 10 mph below your set speed on an uphill your speed control wi...

Page 68: ... speed When the vehicle reaches that speed press and release the SET ACCEL control Reducing speed while using speed control There are two ways to reduce a set speed Press and hold the COAST control until you get to the desired speed then release the control You can also use the COAST control to operate the Tap Down function Press and release this control to decrease the vehicle set speed in increm...

Page 69: ...f the speed control Depress the brake pedal This will not erase your vehicle s previously set speed Press the speed control OFF control Note When you turn off the speed control or the ignition your speed control set speed memory is erased Driver Controls 69 ...

Page 70: ... is open the door will automatically lock after it is closed Back cargo door lock if equipped The passenger side rear cargo door has a power door lock control mounted on the inside of the door When this lock is pressed all doors will lock unlock REMOTE ENTRY SYSTEM IF EQUIPPED This device complies with part 15 of the FCC rules and with RS 210 of Industry Canada Operation is subject to the followin...

Page 71: ...osition The panic feature is active when the ignition is in either the 1 ACCESSORY 2 LOCK or 3 OFF positions If there is a problem with the remote entry system make sure to take ALL remote entry transmitters with you to the dealership this will aid in troubleshooting the problem Unlocking the doors 1 Press and release to unlock the driver s door Note The interior lamps will illuminate 2 Press and ...

Page 72: ...DO NOT TAKE THE RUBBER COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER 2 Do not wipe off any grease on the battery terminals on the back surface of the circuit board 3 Remove the old battery 4 Insert the new battery Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery Press the battery down to ensure that the battery is f...

Page 73: ...es rapidly within 10 seconds between the 3 OFF position and 4 ON Note The eighth turn must end in the 4 ON position 3 The doors will lock then unlock to confirm that the programming mode has been activated 4 Within 20 seconds press any button on the remote entry transmitter Note If more than 20 seconds have passed you will need to start the procedure over again 5 The doors will lock then unlock to...

Page 74: ...if the ignition switch is turned to the 4 ON or 1 ACCESSORY position or the remote transmitter lock control is pressed or after 25 seconds of illumination The dome lamp control if equipped must not be set to the off position for the illuminated entry system to operate The inside lights will not turn off if they have been turned on with the dimmer control or any door is open Locks and Security 74 ...

Page 75: ...cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop Adjusting the front manual seat if equipped Never adjust the driver s seat or seatback when the vehicle is moving Always drive and ride with your seatback upright and the lap belt snug and low across the hips Lift handle to move seat forward or backward Seating and Safety Restraints 75 ...

Page 76: ... seat Turn the lumbar support control clockwise to increase firmness Turn the lumbar support control counterclockwise to increase softness Adjusting the front power seat if equipped The control is located on the outboard side of the seat cushion Press to raise or lower the front portion of the seat cushion Seating and Safety Restraints 76 ...

Page 77: ...he seat forward backward up or down Quick release captains chair 7 passenger second row only To remove the seat 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward Seating and Safety Restraints 77 ...

Page 78: ... would prevent proper seat engagement Never attempt to adjust the seat while the vehicle is in motion 1 Position the seat to the floor mount 2 Engage the four pins into the floor mount hole and push the seat toward the left side driver s side of the vehicle to fully engage 3 Pull the seat latch handle downward to lock the seat in position 4 Make sure the safety belt is not twisted then insert the ...

Page 79: ... panel by using the snaps attached to the seat belt webbing and the trim panel Rear bench seat To remove the seats 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward 2nd row passenger side only Stow the tongue end of the detachable anchor 2nd row only Seating and Safety Restraints 79 ...

Page 80: ...kers prior to lowering the rear hooks and aligning them with the rear strikers 3 Engage the LH RH latch rod hook ends in the front striker locking holes 4 Rotate the LH RH latch handles forward and at the same time slide the seat assembly forward to engage the strikers Continue forward movement until the seat reaches the end of its travel 5 Make sure the safety belt is not twisted then insert the ...

Page 81: ... areas are more likely to be seriously injured or killed Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts Be sure everyone in your vehicle is in a seat and using a safety belt properly In a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Each seating position in your vehicle has a spec...

Page 82: ...d rear outboard safety restraints in the vehicle are combination lap and shoulder belts The front outboard passenger and rear seat outboard safety belts have two types of locking modes described below Vehicle sensitive mode This is the normal retractor mode which allows free shoulder belt length adjustment to your movements and locking in response to vehicle movement For example if the driver brak...

Page 83: ...ssible Refer to Safety restraints for children or Safety seats for children later in this chapter How to use the automatic locking mode Buckle the combination lap and shoulder belt Grasp the shoulder portion and pull downward until the entire belt is pulled out Allow the belt to retract As the belt retracts you will hear a clicking sound This indicates the safety belt is now in the automatic locki...

Page 84: ...ioner Your vehicle is equipped with safety belt pretensioners at the driver and front outboard passenger seating positions The safety belt pretensioner is a device which removes excess webbing from the safety belt system The safety belt pretensioner uses the same crash sensor system as the front air bag supplemental restraint system SRS When the safety belt pretensioner deploys webbing from the la...

Page 85: ...lt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision Lap belts Adjusting the center lap belt The lap belt does not adjust automatically The lap belt should fit snugly and as low as possible around the hips not across the waist Insert the tongue into the correct buckle the buckle closest to the direction the tongue is coming from To lengthen the...

Page 86: ... buckled while the indicator light is illuminated and the warning chime is sounding The safety belt warning light and warning chime turn off The driver s safety belt is buckled before the ignition switch is turned to the ON position The indicator chime will remain off and the safety belt warning lamp will illuminate for 4 8 seconds BeltMinder The BeltMinder feature is a supplemental warning to the...

Page 87: ...he ignition switch is turned to the ON position The BeltMinder feature will not activate The following are reasons most often given for not wearing safety belts All statistics based on U S data Reasons given Consider Crashes are rare events 36700 crashes occur every day The more we drive the more we are exposed to rare events even for good drivers 1 in 4 of us will be seriously injured in a crash ...

Page 88: ...RE people Children and younger brothers sisters imitate behavior they see I have an air bag Air bags offer greater protection when used with safety belts Frontal airbags are not designed to inflate in rear and side crashes or rollovers I d rather be thrown clear People who are ejected are 40 times more likely to DIE Safety belts help prevent ejection WE CAN T PICK OUR CRASH Do not sit on top of a ...

Page 89: ...fety belt warning light turns off Approximately 1 minute Step 3 must be completed within 50 seconds after the safety belt warning light turns off 3 Buckle then unbuckle the safety belt 9 times ending with the safety belt in the unbuckled state After step 3 is complete the airbag warning light will be turned on for 3 seconds Beltminder will automatically exit programming mode without changing its e...

Page 90: ...properly and are not damaged Inspect the safety belts to make sure there are no nicks tears or cuts Replace if necessary All safety belt assemblies including retractors buckles front seat belt buckle assemblies buckle support assemblies slide bar if equipped shoulder belt height adjusters if equipped shoulder belt guide on seatback if equipped child safety seat LATCH and tether anchors and attachi...

Page 91: ...nts of the vehicle including the driver should always properly wear their safety belts even when an air bag supplemental restraint system SRS is provided Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints Never place a rear facing child seat in front of an active air bag If you must transport a forward facing child in the front se...

Page 92: ...or over the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury Do not attempt to service repair or modify the air bag supplemental restraint systems or its fuses See your Ford or Lincoln Mercury dealer Modifying or adding equipment to the front end of the vehicle including frame bumper front end body structure and tow hooks...

Page 93: ...e the seat all the way back How does the air bag supplemental restraint system work The air bag SRS is designed to activate when the vehicle sustains a longitudinal deceleration sufficient to cause the air bag sensors to close an electrical circuit that initiates air bag inflation The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system Rather...

Page 94: ...t It is extremely important that occupants be properly restrained as far away from the air bag module as possible while maintaining vehicle control The SRS consists of driver and passenger air bag modules which include the inflators and air bags one or more impact and safing sensors a readiness light and tone a diagnostic module and the electrical wiring which connects the components The diagnosti...

Page 95: ...ll repeat periodically until the problem and or light are repaired If any of these things happen even intermittently have the SRS serviced at your dealership or by a qualified technician immediately Unless serviced the system may not function properly in the event of a collision Disposal of air bags and air bag equipped vehicles including pretensioners See your local dealership or qualified techni...

Page 96: ...nal Highway Traffic Safety Administration NHTSA recommends a minimum distance of at least 25 cm 10 inches between an occupant s chest and the driver air bag module Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries To properly position yourself away from the air bag Move your seat to the rear as far as you can while still reach...

Page 97: ...cle Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age Although the lap shoulder belt will provide some protection these children are still too small for lap shoulder belts to fit properly which could increase the risk of serious injury To improve the fit of both the lap and shoulder belt on children who have outgrown ...

Page 98: ...ng booster seats Those that are backless If your backless booster seat has a removable shield remove the shield and use the lap shoulder belt If a seating position has a low seat back and no head restraint a backless booster seat may place your child s head top of ear level above the top of the seat In this case move the backless booster to another seating position with a higher seat back and lap ...

Page 99: ... a booster seat with lap shoulder belts in the back seat the safest place for children to ride Follow all instructions provided by the manufacturer of the booster seat Never put the shoulder belt under a child s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision Never use pillows books or towels to ...

Page 100: ...ions if equipped LATCH lower anchors are recommended for use by children up to 22 kg 48 pounds in a child restraint Top tether anchors can be used for children up to 27 kg 60 pounds in a child restraint and to provide upper torso restraint for children up to 36 kg 80 pounds using an upper torso harness and a belt positioning booster Ford recommends the use of a child safety seat having a top tethe...

Page 101: ...hild in a child seat Never place a rear facing child seat in front of an active air bag If you must use a forward facing child seat in the front seat move the seat all the way back Children 12 and under should be properly restrained in the rear seat whenever possible 2 Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together Seating and Safety Restraints 101 ...

Page 102: ...to the direction the tongue is coming from for that seating position until you hear a snap and feel the latch engage Make sure the tongue is latched securely by pulling on it 5 To put the retractor in the automatic locking mode grasp the shoulder portion of the belt and pull downward until all of the belt is extracted 6 Allow the belt to retract The belt will click as it retracts to indicate it is...

Page 103: ...to pull the belt out of the retractor to make sure the retractor is in the automatic locking mode you should not be able to pull more belt out If the retractor is not locked unbuckle the belt and repeat steps two through nine Check to make sure the child seat is properly secured before each use Attaching safety seats with tether straps Children should be placed in the rear in an appropriate child ...

Page 104: ...ill or injure a child in a child seat NEVER place a rear facing child seat in front of an active air bag If you must use a forward facing child seat in the front seat move the seat all the way back Front passenger seating position The tether can be attached directly to the rear of the front seat 1 Position the child safety seat on the front right hand passenger seat 2 Adjust the front right hand p...

Page 105: ... over the back of the front right hand passenger seat as shown 4 Clip the tether strap hook to the seat pedestal to the location shown 5 Adjust the front right hand passenger seat to the full rearward position Seating and Safety Restraints 105 ...

Page 106: ...cturer s instructions Second row bucket seats Chateau Quads The tether strap can be attached directly to the tether bracket under the back edge of the seat cushion 1 Position the child safety seat on the second row left hand or right hand bucket seat 2 Route the child safety tether strap over the back of the left hand or right hand second row bucket seat Seating and Safety Restraints 106 ...

Page 107: ...passenger bench seats The tether strap can be attached directly to the tether bracket provided under the back edge of the seat cushion 1 For second row 3 Passenger bench seat place the child safety seat on the left hand outboard position the center position or the right hand outboard position as desired For third row or fourth row 3 Passenger bench seat place the child safety seat on the center po...

Page 108: ...de Attaching safety seats with LATCH Lower Anchors and Tethers for Children attachments for child seat anchors Some child safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle This type of child seat eliminates the need to use seat belts to attach the child seat For forward facing child seats the tether strap must also b...

Page 109: ... Seven passenger wagon Eight passenger wagon Twelve passenger wagon Fifteen passenger wagon represents LATCH anchors represents tether strap anchors Seating and Safety Restraints 109 ...

Page 110: ...child seat with rigid LATCH attachments do not tighten the tether strap enough to lift the child seat off the vehicle seat cushion when the child is seated in it Keep the tether strap just snug without lifting the front of the child seat Keeping the child seat just touching the vehicle seat gives the best protection in a severe crash Each time you use the safety seat check that the seat is properl...

Page 111: ...ys set the parking brake 4 ON all electrical circuits operational Warning lights illuminated Key position when driving 5 START cranks the engine Release the key as soon as the engine starts Preparing to start your vehicle Engine starting is controlled by the powertrain control system This system meets all Canadian Interference Causing Equipment standard requirements regulating the impulse electric...

Page 112: ... if you smell exhaust fumes Important safety precautions When the engine starts the idle RPM runs faster to warm the engine If the engine idle speed does not slow down automatically have the vehicle checked The following starting instructions are for vehicles equipped with a gasoline engine if your vehicle is equipped with a Diesel engine refer to Starting the engine in the your Diesel owner guide...

Page 113: ...fly If a light fails to illuminate have the vehicle serviced If the driver s safety belt is fastened the light may not illuminate Starting the engine 1 Turn the key to 4 ON without turning the key to 5 START 2 Turn the key to 5 START then release the key as soon as the engine starts Excessive cranking could damage the starter 1 2 3 4 5 3 2 1 5 4 Driving 113 ...

Page 114: ...oid its dangerous effects If you smell exhaust fumes inside your vehicle have your dealer inspect your vehicle immediately Do not drive if you smell exhaust fumes Important ventilating information If the engine is idling while the vehicle is stopped for a long period of time open the windows at least 2 5 cm one inch or adjust the heating or air conditioning to bring in fresh air BRAKES Occasional ...

Page 115: ...ystem serviced immediately Using ABS When hard braking is required apply continuous force on the brake pedal do not pump the brake pedal since this will reduce the effectiveness of the ABS and will increase your vehicle s stopping distance The ABS will be activated immediately allowing you to retain full steering control during hard braking and on slippery surfaces However the ABS does not decreas...

Page 116: ...can steer the vehicle manually but it takes more effort If the steering wanders or pulls check for an improperly inflated tire uneven tire wear loose or worn suspension components loose or worn steering components improper steering alignment A high crown in the road or high crosswinds may also make the steering seem to wander pull TRACTION LOK AXLE IF EQUIPPED This axle provides added traction on ...

Page 117: ...weight and load raises the vehicle s center of gravity and causes it to shift rearward As a result the van has less resistance to rollover and handles differently from other commonly driven passenger vehicles making it more difficult to control in an emergency situation Placing any load on the roof also raises the center of gravity and increases the potential for rollover The van should be operate...

Page 118: ...an be moved from the P Park position without the brake pedal depressed To avoid unwanted vehicle movement always set the parking brake 3 Start the vehicle If it is necessary to use the above procedure to move the gearshift lever it is possible that a fuse has blown or the vehicle s brakelamps are not operating properly Refer to Fuses and relays in the Roadside Emergencies chapter Do not drive your...

Page 119: ...nsmission upshifts and downshifts during this learning process slightly firmer shifts may occur After this learning process normal shift feel and shift scheduling will resume P Park This position locks the transmission and prevents the rear wheels from turning To put your vehicle in gear Start the engine Depress the brake pedal Move the gearshift lever into the desired gear To put your vehicle in ...

Page 120: ...control switch is pressed This position allows for all forward gears except overdrive O D OFF lamp is illuminated Provides engine braking Use when driving conditions cause excessive shifting from O D to other gears Examples city traffic hilly terrain heavy loads trailer towing and when engine braking is required To return to O D Overdrive press the transmission control switch The O D OFF lamp will...

Page 121: ...rply or abruptly It often may be less risky to strike small objects such as highway reflectors with minor damage to your vehicle rather than attempt a sudden return to the pavement which could cause the vehicle to slide sideways out of control or roll over Remember your safety and the safety of others should be your primary concern Vehicles with a higher center of gravity such as utility and four ...

Page 122: ...n P Park Come to a complete stop Move the gearshift lever and securely latch it in P Park Always set the parking brake fully and make sure the gearshift is latched in P Park Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle R Reverse With the gearshift lever in R Reverse the vehicle will move backward Always come to a complete stop before shifting into and o...

Page 123: ...ated O D Overdrive is automatically returned each time the key is turned off 3 Third Transmission operates up to third gear only Used for improved traction on slippery roads Selecting 3 Third provides additional engine braking 2 Second Use 2 Second to start up on slippery roads or to provide additional engine braking on downgrades 1 First Provides maximum engine braking Allows upshifts by moving g...

Page 124: ...riations of the accelerator and or brake pedal pressure should be utilized if changes in vehicle speed are called for Avoid abrupt steering acceleration or braking which could result in an increased risk of loss of vehicle control vehicle rollover and or personal injury Use all available road surface to return the vehicle to a safe direction of travel In the event of an emergency stop avoid skiddi...

Page 125: ... The appropriate loading capacity of your vehicle can be limited either by volume capacity how much space is available or by payload capacity how much weight the vehicle should carry Once you have reached the maximum payload of your vehicle do not add more cargo even if there is space available Overloading or improperly loading your vehicle can contribute to loss of vehicle control and vehicle rol...

Page 126: ...ehicle Weight is the Vehicle Curb Weight cargo passengers GVWR Gross Vehicle Weight Rating is the maximum allowable weight of the fully loaded vehicle including all options equipment passengers and cargo The GVWR is shown on the Safety Compliance Certification Label located on the driver s door or door pillar The GVW must never exceed the GVWR Exceeding the Safety Certification Label axle weight r...

Page 127: ...a tongue load of 10 15 conventional trailer or king pin weight of 15 25 fifth wheel trailer and driver only 68 kg 150 lbs Consult your dealership or the RV and Trailer Towing Guide provided by your dealership for more detailed information Tongue Load or Fifth Wheel King Pin Weight refers to the amount of the weight that a trailer pushes down on a trailer hitch Examples For a 2268 kg 5000 lbs conve...

Page 128: ...placement of the load hauling cargo and people may raise the center of gravity of the vehicle Calculating the load your vehicle can carry tow 1 Use the appropriate maximum GCWR chart in the Trailer towing section in this chapter for your type of engine and rear axle ratio 2 Weigh your vehicle without cargo To obtain correct weights take your vehicle to a shipping company or an inspection station f...

Page 129: ...5443 12000 2994 6600 5 52 60 E 150 Regular Van 7000 GVWR 4 6L 3 55 5216 11500 2948 6500 5 52 60 5 4L 3 55 5443 12000 3130 6900 5 52 60 E 150 Regular Wagon 7 passenger 7000 GVWR 4 6L 3 55 5216 11500 2585 5700 5 52 60 5 4L 3 55 5443 12000 2812 6200 5 52 60 E 150 Regular Wagon 8 passenger 7000 GVWR 4 6L 3 55 5216 11500 2767 6100 5 52 60 5 4L 3 55 5443 12000 2948 6500 5 52 60 E 250 Regular Van 7200 GV...

Page 130: ... 250 Extended Van 7300 GVWR 4 6L 3 73 4763 10500 2268 5000 5 52 60 E 250 Extended Van 8600 GVWR 4 6L 4 10 4990 11000 2449 5400 5 52 60 5 4L 3 73 5897 13000 3311 7300 5 52 60 E 250 Extended Van Crew 8600 GVWR 4 6L 4 10 4990 11000 2404 5300 5 52 60 5 4L 3 73 5897 13000 3311 7300 5 52 60 E 350 Regular Van 9500 GVWR 5 4L 3 55 5443 12000 2858 6300 5 52 60 5 4L 4 10 5897 13000 3311 7300 5 52 60 6 8L 3 7...

Page 131: ...2 60 E 350 Extended Van 9400 GVWR 5 4L 3 55 5443 12000 2812 6200 5 52 60 5 4L 4 10 5897 13000 3266 7200 5 52 60 6 8L 3 73 6804 15000 4082 9000 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Extended Van Crew 9250 GVWR 5 4L 4 10 5897 13000 3130 6900 5 52 60 6 8L 3 73 6804 15000 3992 8800 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Regular Wagon 7 passenger 8600 GVWR 5 4L 3 73 5897 ...

Page 132: ...36 10000 5 52 60 E 350 Regular Wagon 12 passenger 8700 GVWR 5 4L 3 73 5897 13000 3084 6800 5 52 60 E 350 Regular Wagon 12 passenger 8700 GVWR 6 8L 3 73 6804 15000 3946 8700 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Extended Wagon 12 passenger 9300 GVWR 5 4L 3 55 5443 12000 2585 5700 5 52 60 5 4L 4 10 5897 13000 3039 6700 5 52 60 6 8L 3 73 6804 15000 3810 8400 5 52 60 6 8L 4 10 8391 185...

Page 133: ...ngle rear wheel 9600 GVWR 5 4L 4 10 5897 13000 3583 7900 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Cutaway 138 wheelbase dual rear wheel 10700 GVWR 5 4L 4 10 5897 13000 3538 7800 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Cutaway 158 wheelbase dual rear wheel 11500 GVWR 5 4L 4 10 5897 13000 3493 7700 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Cutaway 176 wheelbase...

Page 134: ...8 wheelbase dual rear wheel 11500 GVWR 5 4L 4 10 5897 13000 3447 7600 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Chassis Cab 176 wheelbase dual rear wheel 11500 GVWR 5 4L 4 10 5897 13000 3493 7700 5 52 60 6 8L 4 10 4 56 8391 18500 4536 10000 5 52 60 E 350 Stripped Chassis 138 wheelbase 9600 GVWR 5 4L 3 55 4 10 5897 13000 3992 8800 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 St...

Page 135: ...5 52 60 E 350 Chassis Cab 158 wheelbase 11000 GVWR 5 4L 4 10 5897 13000 3810 8400 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Stripped Chassis 176 wheelbase 10000 GVWR 5 4L 4 10 5897 13000 3810 8400 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 350 Stripped Chassis 176 wheelbase 11000 GVWR 5 4L 4 10 5897 13000 3810 8400 5 52 60 6 8L 4 10 8391 18500 4536 10000 5 52 60 E 450 Cutaway an...

Page 136: ... use all available space when loading a vehicle Distribute the load so that only 10 to 15 of the total is on the tongue Tie down the load so that it does not shift and change the weight on the hitch Towing a trailer places an additional load on your vehicle s engine transmission axle brakes tires and suspension Inspect these components carefully after any towing operation Note Do not exceed the GV...

Page 137: ...sion greatly increase The braking system of the tow vehicle is rated for operation at the GVWR not GCWR Trailer lamps Trailer lamps are required on most towed vehicles Make sure all running lights brake lights turn signals and hazard lights are working See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps Using a step bumper if equipped The rea...

Page 138: ...ehicle trailer combination When turning make wider turns so the trailer wheels will clear curbs and other obstacles Allow more distance for stopping with a trailer attached The trailer tongue weight should be 10 15 of the loaded trailer weight If you will be towing a trailer frequently in hot weather hilly conditions at GCW or any combination of these factors consider refilling your rear axle with...

Page 139: ...less a leak is suspected or repair required RECREATIONAL TOWING ALL WHEELS ON THE GROUND An example of recreational towing would be towing your vehicle on a trip behind a motorhome Follow these guidelines if you have the need for recreational towing of your vehicle with all four wheels on the ground These guidelines are designed to ensure that your transmission is not damaged 2WD vehicles with aut...

Page 140: ... dealership one tow per disablement Even non warranty related tows like accidents or getting stuck in the mud or snow are covered some exclusions apply such as impound towing or repossession Canadian customers refer to your Owner Information Guide for information on coverage period exact fuel amounts towing of your disabled vehicle emergency travel expense reimbursement travel planning benefits US...

Page 141: ...d coverage prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582 or visit our website at www ford ca HAZARD FLASHER The hazard flasher is located on the steering column just behind the steering wheel The hazard flashers will operate when the ignition is in any position or if the key is not in the ignition Push in the flasher control ...

Page 142: ...sis vehicles this switch is located on a bracket above the brake pedal To reset the switch 1 Turn the ignition OFF 2 Check the fuel system for leaks 3 If no leaks are apparent reset the switch by pushing in on the reset button 4 Turn the ignition ON 5 Wait a few seconds and return the key to OFF 6 Make another check of leaks Roadside Emergencies 142 ...

Page 143: ...e Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey 3A Violet Violet 4A Pink Pink 5A Tan Tan 7 5A Brown Brown 10A Red Red 15A Blue Blue 20A Yellow Yellow Yellow Blue Blue 25A Natural Natural 30A Green Green Green Pink Pink 40A Orange Green Green 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natur...

Page 144: ...BS module 2 10A Remote Keyless Entry RKE O D cancel Low vacuum Diesel engine only 3 15A Trip computer Radio Instrument illumination Video Cassette Player VCP and video screens Overhead console 4 15A Modified vehicle Courtesy lamps 5 30A Power lock switches Power locks without RKE 1 2 3 4 5 7 6 8 9 10 11 42 43 44 13 12 14 15 16 17 19 18 20 21 22 23 25 24 26 27 28 29 31 30 32 33 34 35 37 36 38 39 40...

Page 145: ...Multi function switch flash to pass 11 15A Multi function switch hazards Brake lamp switch Brake lamps 12 15A Back up lamps Auxiliary battery relay gasoline engine only Trailer tow relay 13 15A Blend door actuator A C heater Function selector switch 14 5A Instrument cluster 15 5A Trailer battery charge relay Cluster Daytime Running Lamps DRL module 16 30A Power seats 17 5A Power mirrors 18 Not use...

Page 146: ... 32 20A Power point 1 instrument panel 33 10A Starter solenoid gasoline engine only Start relay diesel engine only 34 20A Power point 3 console 35 30A Modified vehicle 36 5A Cluster A C Illumination Radio 37 Not used 38 Not used 39 10A Trailer tow electric brake Center High Mounted Stop Lamp CHMSL Brake lamps 40 20A Power point 2 2nd row seating position driver side 41 30A Modified vehicle 42 Not ...

Page 147: ...eplace the cover to the power distribution box before reconnecting the battery or refilling fluid reservoirs If the battery has been disconnected and reconnected refer to the Battery section of the Maintenance and specifications chapter The high current fuses are coded as follows Fuse Relay Location Fuse Amp Rating Power Distribution Box Description 1 Powertrain Control Module PCM diode 2 Alternat...

Page 148: ...ke controller 11 60A 4 Wheel Anti lock Brake System 4WABS 12 60A I P fuses 29 34 35 40 and 41 13 20A Fuel pump relay 14 50A Auxiliary blower relay 15 30A Main light switch 16 Not used 17 50A Blower motor relay blower motor 18 60A Engine compartment fuses 3 5 23 and 26 Instrument panel fuses 26 and 32 Diesel start relay Diesel engine only 19 50A IDM relay Diesel engine only 20 60A Auxiliary battery...

Page 149: ... back up lamps relay D Trailer running lamps relay E Trailer battery charge relay F IDM relay Diesel only G PCM relay H Blower motor relay J Accessory delay relay K Start relay Diesel only Mini fuses Maxi fuses Relay modules Instrument panel relay module The instrument panel relay module is located behind the radio in the center of the instrument panel Have a certified technician or your dealer se...

Page 150: ...gine your vehicle is equipped with Gasoline engine driver side of the engine compartment above the brake master cylinder Diesel engine passenger side of the engine compartment behind the power distribution box Have a certified technician or your dealer service this module if required The relays are coded as follows Relay location Description 1 Trailer tow left turn 2 A C control 3 PCM back up lamp...

Page 151: ...e tire wheel then it is intended for temporary use only This means that if you need to use it you should replace it as soon as possible with a road tire wheel that is the same size and type as the road tires and wheels that were originally provided by Ford If the dissimilar spare tire or wheel is damaged it should be replaced rather than repaired When driving with the dissimilar spare tire wheel d...

Page 152: ...sis models or if equipped on E 350 Chassis Cab vehicles To remove the spare tire 1 Open the rear doors and remove the thumb screw and anti theft bracket If finger pressure will not remove the thumb screw use the lug wrench to loosen the screw 2 Remove the access cover from the rubber strip behind the left door 3 Remove the jack handle from the right side compartment and insert the tip of the jack ...

Page 153: ... and turn the engine off 5 Block the wheel that is diagonally opposite the tire you are changing On E 450 vehicles the parking brake is on the transmission Therefore the vehicle will not be prevented from moving when a rear wheel is lifted even if the parking brake is applied Be sure to block both directions of the wheel that is diagonally opposite to the wheel that is being lifted If the vehicle ...

Page 154: ...on chassis cab vehicles jack is located in the rear right hand side of the cargo area E 350 chassis cab vehicles if equipped jack is strapped to a bracket behind the driver s seat Roadside Emergencies 154 ...

Page 155: ...el lug nuts until you raise the tire off the ground Replacing the tire 1 Assemble the jack handle sections together and lock into the jack Use the jack handle to slide the jack under the vehicle To lessen the risk of personal injury do not put any part of your body under the vehicle while changing a tire Do not start the engine when your vehicle is on the jack The jack is only meant for changing t...

Page 156: ...n on the front surface of the front axle Do not place the jack under or on the steering linkage Raise the jack until the wheel is completely off the ground Turn jack handle clockwise if your vehicle is equipped with a screw type jack or pump the jack if equipped with a hydraulic jack Remove the lug nuts with the lug nut wrench Replace the flat tire with the spare tire Roadside Emergencies 156 ...

Page 157: ... use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system This damage could allow the wheels to come off while the vehicle is being driven 6 Install any wheel covers ornaments or hub caps Make sure they are screwed or snapped in place 7 Stow the jack handle and lug wrench 8 Unblock the wheels Stowing the flat spare tire Note Failure to follow s...

Page 158: ...lt in failure of the winch cable and loss of the tire 5 Repeat this tightness check procedure when servicing the spare tire pressure every six months per Scheduled Maintenance Guide or at any time that the spare tire is disturbed through service of other components 6 If removed install the spare tire lock if equipped into the bumper drive tube with the spare tire lock key if equipped and jack hand...

Page 159: ...while the vehicle is in motion resulting in loss of control JUMP STARTING YOUR VEHICLE The following procedure is for vehicles equipped with a gasoline engine if your vehicle is equipped with a diesel engine refer to the 6 0L Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for the proper jump starting procedure The gases around the battery can explode if exposed to flames spark...

Page 160: ... electrical system 3 Park the booster vehicle close to the hood of the disabled vehicle making sure the two vehicles do not touch Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts 4 Check all battery terminals and remove any excessive corrosion before you attach the battery cables Ensure that vent caps are tight and level 5 Turn the heater fan o...

Page 161: ...2 Connect the other end of the positive cable to the positive terminal of the assisting battery 3 Connect the negative cable to the negative terminal of the assisting battery Roadside Emergencies 161 ...

Page 162: ...l of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan blades belts moving parts of both engines or any fuel delivery system parts Jump starting 1 Start the engine of the booster vehicle and run the engine at moderately increased speed 2 Start the engine of the disabled vehicle 3 Once the disabled vehicle has be...

Page 163: ...hey were connected 1 Remove the jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connection of the booster vehicle s battery Roadside Emergencies 163 ...

Page 164: ...tery 4 Remove the jumper cable from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idle conditions Roadside Emergencies 164 ...

Page 165: ... towed with a wheel lift or flatbed Do not tow with a slingbelt Ford Motor Company has not approved a slingbelt towing procedure If your vehicle is equipped with an air dam and must be towed from the front it is recommended that your vehicle be towed by wheel lift or flatbed equipment to prevent damage to the air dam If the vehicle is towed by other means or incorrectly vehicle damage may occur Ro...

Page 166: ...s or are unsatisfied with the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the Sales Manager Service Manager or Customer Relations Manager 3 If you require assistance or clarification on Ford Motor Company policies or procedures please contact the Ford...

Page 167: ...otor Company of Canada Limited P O Box 2000 Oakville Ontario L6J 5E4 1 800 387 9333 www lincolncanada com In order to help you service your Lincoln vehicle please have the following information available when contacting the Lincoln Centre Your telephone number home and business The name of the dealer and the city where the dealership is located The year and make of your vehicle The date of vehicle...

Page 168: ...n against covered repair costs after your Bumper to Bumper Warranty expires You may purchase Ford ESP from any participating Ford and Lincoln Mercury and Ford of Canada dealer There are several plans available in various time distance and deductible combinations which can be tailored to fit your own driving needs Ford ESP also offers reimbursement benefits for towing and rental coverage When you b...

Page 169: ...ct concern is being reviewed items not covered by the New Vehicle Limited Warranty including maintenance and wear items alleged personal injury property damage claims cases currently in litigation vehicles not used primarily for family personal or household purposes except in states where the Dispute Settlement Board is required to review commercial vehicles vehicles with non U S warranties Concer...

Page 170: ...epair orders relevant to the case The year make model and Vehicle Identification Number VIN listed on your vehicle ownership license The date of repair s and mileage at the time of occurrence s The current mileage The name of the dealer s who sold or serviced the vehicle A brief description of your unresolved concern A brief summary of the action taken by the dealer s and Ford Motor Company The na...

Page 171: ...rd at the following address phone number Dispute Settlement Board P O Box 1424 Waukesha WI 53187 1424 1 800 428 3718 You may also contact the North American Customer Relationship Center at 1 800 392 3673 Ford TDD for the hearing impaired 1 800 232 5952 or by writing to the Center at the following address Ford Motor Company Customer Relationship Center P O Box 6248 Dearborn Michigan 48121 UTILIZING...

Page 172: ...nship office The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage Ford Motor Company Ford of Canada is not responsible for any damage caused by use of improper fuel In the United States using leaded fuel may also result in difficulty importing your vehicle back into the U...

Page 173: ...le s applicable express warranty after a reasonable number of attempts the manufacturer shall be required to either replace the vehicle with one substantially identical or repurchase the vehicle and reimburse the buyer in an amount equal to the actual price paid or payable by the consumer less a reasonable allowance for consumer use The consumer has the right to choose whether to receive a refund ...

Page 174: ...iately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Ford Motor Company If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor Company To c...

Page 175: ...ine diesel fuel bird droppings and insect deposits because they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellents can damage any painted surface if these substances come in contact with your vehicle wash off as soon as possible If your vehicle is equipped with running board...

Page 176: ... In order to maintain their shine Clean weekly with Motorcraft Wheel and Tire Cleaner ZC 37 A which is available from your dealer Heavy dirt and brake dust accumulation may require agitation with a sponge Rinse thoroughly with a strong stream of water Never apply any cleaning chemical to hot or warm wheel rims or covers Some automatic car washes may cause damage to the finish on your wheel rims or...

Page 177: ...lable from your dealer For routine cleaning use Motorcraft Detail Wash ZC 3 A If tar or grease spots are present use Motorcraft Bug and Tar Remover ZC 42 WINDOWS AND WIPER BLADES The windshield rear and side windows and the wiper blades should be cleaned regularly If the wipers do not wipe properly substances on the vehicle s glass or the wiper blades may be the cause These may include hot wax tre...

Page 178: ...tem Be certain to wash or wipe your hands clean if you have been in contact with certain products such as insect repellent and suntan lotion in order to avoid possible damage to the interior painted surfaces INTERIOR TRIM Clean the interior trim areas with a damp cloth then dry by wiping with a dry soft clean cloth Do not use household or glass cleaners as these may damage the finish INTERIOR For ...

Page 179: ... occurs the leather should be cleaned immediately to avoid permanent staining UNDERBODY Flush the complete underside of your vehicle frequently Keep body and door drain holes free from packed dirt FORD LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes These quality products have been specific...

Page 180: ... A Motorcraft Car Care Kit ZC 26 Ford Premium Car Wash Concentrate F2SZ 19523 WC Motorcraft Carlite Glass Cleaner Canada only CXC 100 Motorcraft Spot and Stain Remover ZC 14 Motorcraft Detail Wash ZC 3 A Motorcraft Tire Clean and Shine ZC 28 Motorcraft Triple Clean ZC 13 Motorcraft Ultra Clear Spray Glass Cleaner not available in Canada ZC 23 Motorcraft Engine Shampoo and Degreaser ZC 20 Cleaning ...

Page 181: ... built to provide the best performance in your vehicle PRECAUTIONS WHEN SERVICING YOUR VEHICLE Do not work on a hot engine Make sure that nothing gets caught in moving parts Do not work on a vehicle with the engine running in an enclosed space unless you are sure you have enough ventilation Keep all open flames and other lit material away from the battery and all fuel related parts Working with th...

Page 182: ...e the auxiliary latch that is located in the center top of the grill 3 Lift the hood and secure it with the prop rod IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 6 0 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement for diesel engine component locations HOOD Maintenance and Specifications 182 ...

Page 183: ... Battery WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low In very cold weather do not fill the reservoir completely Only use a washer fluid that meets Ford specification WSB M8B16 A2 Refer to Lubricant specifications in this chapter State or local regulations on volatile organic compounds may restrict the use of methanol a common windshield washer antifreeze additive Mai...

Page 184: ... the engine coolant reservoir Washer fluid placed in the cooling system may harm engine and cooling system components ENGINE OIL Checking the engine oil Refer to the scheduled maintenance guide for the appropriate intervals for checking the engine oil 1 Make sure the vehicle is on level ground 2 Turn the engine off and wait a few minutes for the oil to drain into the oil pan 3 Set the parking brak...

Page 185: ...ne oil level is not within the normal range add only certified engine oil of the recommended viscosity Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening 3 Recheck the engine oil level Make sure the oil level is not above the MAX mark on the engine oil level indicator dipstick 4 Install the indicator and ensure it is fully seated 5 Fully install the engine oi...

Page 186: ...l additives cleaners or other engine treatments They are unnecessary and could lead to engine damage that is not covered by Ford warranty Change your engine oil according to the appropriate schedule listed in the scheduled maintenance guide Ford production and aftermarket Motorcraft oil filters are designed for added engine protection and long life If a replacement oil filter is used that does not...

Page 187: ... system checked If your battery has a cover shield make sure it is reinstalled after the battery has been cleaned or replaced For longer trouble free operation keep the top of the battery clean and dry Also make certain the battery cables are always tightly fastened to the battery terminals If you see any corrosion on the battery or terminals remove the cables from the terminals and clean with a w...

Page 188: ...gine is electronically controlled by a computer some control conditions are maintained by power from the battery When the battery is disconnected or a new battery is installed the engine must relearn its idle and fuel trim strategy for optimum driveability and performance To begin this process 1 With the vehicle at a complete stop set the parking brake 2 Put the gearshift in P Park turn off all ac...

Page 189: ...f 36 C 34 F Coolant concentration testing is possible with a hydrometer or antifreeze tester such as the Rotunda Battery and Antifreeze Tester 014 R1060 The level of coolant should be maintained at the cold full of cold fill range level in the coolant reservoir If the level falls below add coolant per the instructions in the Adding engine coolant section Your vehicle was factory filled with a 50 5...

Page 190: ...t the recommended interval the engine coolant reservoir may become low or empty If the reservoir is low or empty add engine coolant to the reservoir Refer to Adding engine coolant in this chapter Note Automotive fluids are not interchangeable do not use engine coolant antifreeze or windshield washer fluid outside of its specified function and vehicle location Adding engine coolant When adding cool...

Page 191: ...duct with your factory filled coolant can result in degraded corrosion protection A large amount of water without engine coolant may be added in case of emergency to reach a vehicle service location In this instance the cooling system must be drained and refilled with a 50 50 mixture of engine coolant and distilled water as soon as possible Water alone without engine coolant can cause engine damag...

Page 192: ...visible and radiator is almost full 6 Replace the cap Turn until tightly installed Cap must be tightly installed to prevent coolant loss After any coolant has been added check the coolant concentration refer to Checking engine coolant If the concentration is not 50 50 protection to 34 F 36 C drain some coolant and adjust the concentration It may take several drains and additions to obtain a 50 50 ...

Page 193: ... ensure the coolant concentration in your vehicle will provide adequate freeze protection at the temperatures in which you drive in the winter months If you drive in extremely hot climates It is still necessary to maintain the coolant concentration above 40 NEVER decrease the coolant concentration below 40 Decreased engine coolant concentrations below 40 will decrease the corrosion protection char...

Page 194: ...nditioning system will be disabled Continued operation will increase the engine temperature and the engine will completely shut down causing steering and braking effort to increase Once the engine temperature cools the engine can be re started Take your vehicle to a service facility as soon as possible to minimize engine damage When fail safe mode is activated You have limited engine power when in...

Page 195: ...ire The fuel system may be under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound wait until it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you or others If you do not use the proper fuel filler cap excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collisio...

Page 196: ...el is splashed on the skin and or clothing promptly remove contaminated clothing and wash skin thoroughly with soap and water Repeated or prolonged skin contact with fuel liquid or vapor causes skin irritation Be particularly careful if you are taking Antabuse or other forms of disulfiram for the treatment of alcoholism Breathing gasoline vapors or skin contact could cause an adverse reaction In s...

Page 197: ...s on and stays on after you start the engine the fuel filler cap may not be properly installed Turn off the engine remove the fuel filler cap align the cap properly and reinstall it If you must replace the fuel filler cap replace it with a fuel filler cap that is designed for your vehicle The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford o...

Page 198: ... to prevent any engine damage Fuel quality If you are experiencing starting rough idle or hesitation driveability problems try a different brand of unleaded gasoline Premium unleaded gasoline is not recommended for vehicles designed to use Regular unleaded gasoline because it may cause these problems to become more pronounced If the problems persist see your dealer or a qualified service technicia...

Page 199: ...ranty may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is not used ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you the driver You must gather information as accurately and consistently as possible Fuel expense frequency of fill ups or fuel gauge readings are NOT accurate as a measure of fuel ...

Page 200: ...e a known quality gasoline preferably a national brand Use the same side of the same pump and have the vehicle facing the same direction each time you fill up Have the vehicle loading and distribution the same every time Your results will be most accurate if your filling method is consistent Calculating fuel economy 1 Fill the fuel tank completely and record the initial odometer reading in kilomet...

Page 201: ...wn gradually Driving at reasonable speeds traveling at 88 km h 55 mph uses 15 less fuel than traveling at 105 km h 65 mph Revving the engine before turning it off may reduce fuel economy Using the air conditioner or defroster may reduce fuel economy You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs Unnecessary shifting of this ...

Page 202: ...p cruise gear and with steady pressure on the gas pedal Close windows for high speed driving EPA window sticker Every new vehicle should have the EPA window sticker Contact your dealer if the window sticker is not supplied with your vehicle The EPA window sticker should be your guide for the fuel economy comparisons with other vehicles It is important to note the box in the lower left corner of th...

Page 203: ... warning light fluid leaks strange odors smoke or loss of engine power could indicate that the emission control system is not working properly Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment Do not make any unauthorized changes to your vehicle or engine By law vehicle owners and anyone who manufactures repairs services sells leases trades ve...

Page 204: ... your vehicle serviced at the first available opportunity Readiness for Inspection Maintenance I M testing In some localities it may be a legal requirement to pass an I M test of the on board diagnostics system If your Check engine Service engine soon light is on refer to the description in the Warning lights and chimes section of the Instrument Cluster chapter Your vehicle may not pass the I M te...

Page 205: ... range 2 If the fluid level is low start the engine 3 While the engine idles turn the steering wheel left and right several times 4 Turn the engine off For E 450 and E 550 vehicles with the Hydro Boost Brake System do not press the brake pedal after the engine has been turned off 5 Recheck the fluid level on the dipstick Do not add fluid if the level is between the arrows in the FULL COLD range 6 ...

Page 206: ...s for fluid checks and changes Your transmission does not consume fluid However the fluid level should be checked if the transmission is not working properly i e if the transmission slips or shifts slowly or if you notice some sign of fluid leakage Automatic transmission fluid expands when warmed To obtain an accurate fluid check drive the vehicle until it is at normal operating temperature approx...

Page 207: ...ture 66 C 77 C 150 F 170 F on a level surface The normal operating temperature can be reached after approximately 30 km 20 miles of driving You can check the fluid without driving if the ambient temperature is above 10 C 50 F However if fluid is added at this time an overfill condition could result when the vehicle reaches normal operating temperature The transmission fluid should be in this range...

Page 208: ...e If necessary add fluid in 250 ml 1 2 pint increments through the filler tube until the level is correct If an overfill occurs excess fluid should be removed by a qualified technician An overfill condition of transmission fluid may cause shift and or engagement concerns and or possible damage Do not use supplemental transmission fluid additives treatments or cleaning agents The use of these mater...

Page 209: ...Motorcraft filter element Refer to the Motorcraft part numbers chart in this chapter 4 Reinstall housing and check transmission fluid level using procedure in this section AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element When changing the air filter element use only the Motorcraft air filter element listed Refer to Mo...

Page 210: ...r filter housing This could cause filter damage and allow unfiltered air to enter the engine if not properly seated 6 Replace the two halves of the air filter housing and secure the clamp 7 Connect the fresh air inlet tube to the radiator support INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called Tire Quality Grades The Quality grade...

Page 211: ...heir use however and may depart significantly from the norm due to variations in driving habits service practices and differences in road characteristics and climate Traction AA A B C The traction grades from highest to lowest are AA A B and C The grades represent the tire s ability to stop on wet pavement as measured under controlled conditions on specified government test surfaces of asphalt and...

Page 212: ...ion pressure A measure of the amount of air in a tire Standard load A class of P metric or Metric tires designed to carry a maximum load at 35 psi 37 psi 2 5 bar for Metric tires Increasing the inflation pressure beyond this pressure will not increase the tires load carrying capability Extra load A class of P metric or Metric tires designed to carry a heavier maximum load at 41 psi 43 psi 2 9 bar ...

Page 213: ...t trucks Note If your tire size does not begin with a letter this may mean it is designated by either ETRTO European Tire and Rim Technical Organization or JATMA Japan Tire Manufacturing Association 2 215 Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge In general the larger the number the wider the tire 3 65 Indicates the aspect ratio which gives the tire...

Page 214: ... 240 km h 149 mph tire manufacturers sometimes use the letters ZR For those with a maximum speed capability over 299 km h 186 mph tire manufacturers always use the letters ZR 8 U S DOT Tire Identification Number TIN This begins with the letters DOT and indicates that the tire meets all federal standards The next two numbers or letters are the plant code where it was manufactured the next two are t...

Page 215: ...government test surfaces of asphalt and concrete A tire marked C may have poor traction performance Temperature The temperature grades are A the highest B and C representing the tire s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel 13 Maximum Permissible Inflation Pressure Tire manufactures ...

Page 216: ...mits Indicates the tires load carrying capabilities and its inflation limits 3 Maximum Load Dual kg lbs at kPa psi cold Indicates the maximum load and tire pressure when the tire is used as a dual a dual is defined as when four tires are put on the rear axle a total of six or more tires on the vehicle 4 Maximum Load Single kg lbs at kPa psi cold Indicates the maximum load and tire pressure when th...

Page 217: ...tes the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Location of the tire label You will find a tire label containing tire inflation pressure by tire size and other important information located on the B Pillar or the driver s door TIRE CARE Improper or inadequate vehicle maintenance can also cause tires to wear a...

Page 218: ...e never bleed or reduce air pressure The tires are hot from driving and it is normal for pressures to increase above recommended cold pressures A hot tire at or below recommended cold inflation pressure could be significantly under inflated To check the pressure in your tire s 1 Make sure the tires are cool meaning they are not hot from driving even a mile Note If you have to drive a distance to g...

Page 219: ...uipped according to Federal Occupational Safety and Health Administration OSHA regulations For example during any procedure involving tire inflation the technician or individual must utilize a remote inflation device and ensure that all persons are clear of the trajectory area WARNING An inflated tire and rim can be very dangerous if improperly used serviced or maintained To reduce the risk of ser...

Page 220: ...be corrected by a qualified technician at a Ford or Lincoln Mercury dealer Front wheel drive FWD vehicles and those with an independent rear suspension require alignment of all four wheels The tires should also be balanced periodically An unbalanced tire and wheel assembly may result in irregular tire wear Tire rotation Rotating your tires at the recommended interval as indicated in the Scheduled ...

Page 221: ... Front Wheel Drive FWD vehicles front tires at top of diagram Rear Wheel Drive RWD vehicles Four Wheel Drive 4WD vehicles front tires at top of diagram Maintenance and Specifications 221 ...

Page 222: ...anced and unusual tire wear can reduce the ability of tread to grip the road in adverse wet snowy etc conditions Visually check your tires for uneven wear looking for high and low areas or unusually smooth areas Also check for signs of tire damage When the tread is worn down to 4 mm 1 16th of an inch tires must be replaced to prevent your vehicle from skidding and hydroplaning Built in treadwear i...

Page 223: ...ransfer unit failure If you have questions regarding tire replacement see an authorized Ford or Lincoln Mercury dealer Make sure all tires and wheels on the vehicle are of the same size type tread design brand load carrying capacity and speed rating because it can affect the safety and performance of your vehicle which could result in an increased risk of loss of vehicle control vehicle rollover p...

Page 224: ...e it with your spare tire and wheel If you cannot detect a cause have the vehicle towed to the nearest repair facility or tire dealer to have the vehicle inspected SNOW TIRES AND CHAINS Snow tires must be the same size and grade as the tires you currently have on your vehicle The tires on your vehicle have all weather treads to provide traction in rain and snow However in some climates you may nee...

Page 225: ...orcraft diesel engine service part numbers 2 The PCV valve is a critical emission component It is one of the items listed in the Scheduled Maintenance Guide and is essential to the life and performance of your vehicle and to its emissions system For PCV valve replacement see your dealer or a qualified service technician Refer to the Scheduled Maintenance Guide for the appropriate intervals for cha...

Page 226: ...Diesel engine TorqShift transmission Part number is FT 145 REFILL CAPACITIES Fluid Ford Part Name Application Capacity Brake fluid Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid All Fill to line on reservoir Engine oil gasoline engine includes filter change 9 Motorcraft SAE 5W 20 Premium Synthetic Blend Motor Oil US Motorcraft SAE 5W 20 Super Premium Motor Oil Canada All 5 7L 6 0 quar...

Page 227: ... 4L 29 0 quarts 1 row 26 3L 27 8 quarts 8 5 4L V8 engine with aux rear heat 29 4L 31 0 quarts 1 row 28 3L 29 8 quarts 8 6 8L V10 engine 29 0L 30 6 quarts 1 row 27 9L 29 4 quarts 8 6 8L V10 engine with aux rear heat 31 0L 32 8 quarts 1 row 29 9L 31 6 quarts 8 Engine coolant diesel engine Refer to the Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement 1 Power steering fluid Motorcra...

Page 228: ... DSO 3 5L 7 4 pints 3 Dana M60 M248 E 250 350 DSO limited slip 4 3 0L 6 3 pints 3 SAE 90 Hypoid Gear Oil axles shown are all limited slip 4 Dana Limited Slip Axles M60 M248 E250 350 3 0L 6 3 pints 3 M70FF M267FF E 350 3 2L 6 8 pints 3 M70HD M273HD E 450 3 9L 8 3 pints 3 SAE 80W 90 Premium Rear Axle Lubricant Dana conventional axles M60 M248 E250 350 3 0L 6 3 pints 3 M70FF M267FF E 350 3 1L 6 6 pin...

Page 229: ...ty 140 0L 37 0 gallons 158 inch and 176 inch wheelbase E Super Duty 208 0L 55 0 gallons Transmission fluid 6 Motorcraft MERCON威V ATF Automatic 4R70 75 E W 13 2L 13 9 quarts 7 Motorcraft MERCON 威 ATF Automatic 4R100 except E 450 16 1L 17 0 quarts 7 Automatic 4R100 E 450 16 7L 17 7 quarts 7 Motorcraft MERCON威 SP ATF TorqShift 5 speed 16 6L 17 5 quarts 7 Windshield washer fluid Motorcraft Premium Win...

Page 230: ...5 Optional fuel tank 208L 55 gallon 6 Ensure the correct automatic transmission fluid is used Transmission fluid requirements are indicated on the dipstick or on the dipstick handle Check the container to verify the fluid being added is of the correct type Refer to your Scheduled Maintenace Guide to determine the correct service interval Some transmission fluids may be labeled as dual usage such a...

Page 231: ...T 3 Door weatherstrips Silicone Lubricant XL 6 ESR M13P4 A Engine coolant Motorcraft Premium Gold Engine Coolant yellow colored VC 7 A U S except CA and OR VC 7 B CA and OR only WSS M97B51 A1 Engine oil gasoline engine Motorcraft SAE 5W 20 Premium Synthetic Blend Motor Oil US Motorcraft SAE 5W 20 Super Premium Motor Oil Canada XO 5W20 QSP US CXO 5W20 LSP12 Canada WSS M2C153 H with API Certificatio...

Page 232: ...XT 5 QM MERCON威V Automatic transmission TorqShift 5 speed 1 Motorcraft MERCON威 SP ATF XT 6 QSP MERCON威 SP WSS M2C919 D Disc brake caliper rails Motorcraft Silicone Brake Caliper Grease and Dielectric Compound XG 3 A ESE M1C171 A Parking brake assembly E 450 Super Duty Motorcraft MERCON威 Automatic Transmission Fluid XT 2 QDX MERCON威 Visteon conventional and Traction Lok axles 2 Motorcraft SAE 75W 9...

Page 233: ... Limited Slip Axles3 M60 M248 E 250 350 M70FF M267FF E 350 M70HD M273HD E 450 SAE 90 Hypoid Gear Oil C6AZ 19580 E ESW M2C105 E Dana conventional axles M60 M248 E 250 350 M70FF M267FF E 350 M70HD M273HD E 450 SAE 80W 90 Premium Rear Axle Lubricant XY 80W90 QL WSP M2C197 A Windshield washer fluid Motorcraft Premium Windshield Washer Concentrate ZC 32 A WSB M8B16 A2 Maintenance and Specifications 233...

Page 234: ...CON威 and MERCON威 V in an automatic transmission application requiring MERCON威 may cause transmission damage Use of any fluid other than the recommended fluid may cause transmission damage 2 Add 118 ml 4 oz of Additive Friction Modifier XL 3 or equivalent meeting Ford specification EST M2C118 A for complete refill of Visteon Traction Lok rear axles 3 Add 237 ml 8 oz of Additive Friction Modifier C8...

Page 235: ... in 2136 mm 84 1 in 2 Track front rear 1763 69 4 1707 mm 67 2 in 1763 69 4 1692 mm 66 6 in 1763 69 4 1687 mm 66 4 in 3 Overall width excluding mirrors 2014 mm 79 3 in 4 Wheelbase 3505 mm 138 in 5 Overall length Regular van 5381 mm 211 8 in Extended 5889 mm 231 8 in Maintenance and Specifications 235 ...

Page 236: ...eight Refer to Body Builder for specifications 2 Track Front Rear 1763 mm 69 4 in 1 692 mm 66 6 in Cutaway 1763 mm 69 4 in SRW 1831 mm 72 1 in DRW 1859 mm 73 2 in Stripped Chassis 1763 mm 69 4 in SRW 1687 mm 66 4 in DRW 1859 mm 73 2 in 1763 mm 69 4 in 1974 mm 77 7 in 4 5 Maintenance and Specifications 236 ...

Page 237: ...UMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places On the metal tag attached to the top of the instrument panel on the driver s side On the certification label This label is required by the National Highway Traffic Safety Administration and is made of special material If it is tampered with it will be destroyed or a destruction ...

Page 238: ...turers TRANSMISSION TRANSAXLE CODE DESIGNATIONS You can find a transmission transaxle code on the vehicle certification label which is located on the door pillar The following table tells you which transmission or transaxle each code represents TRUCK APPLICATION Code Transmission Description Manual transmission M Manual 5 speed AKK C Manual 5 speed overdrive Close ratio W Manual 5 speed overdrive ...

Page 239: ...e Transmission Transaxle Description Front wheel drive manual transaxle R 5 speed overdrive MTX75 W 5 speed overdrive M5 Front wheel drive automatic transaxle A 4 speed overdrive 4F27E E 4 speed overdrive 4FE J 3 speed Mazda L 4 speed overdrive AX4S P 4 speed overdrive 4F20E X 4 speed overdrive 4F50N Y 4 speed overdrive CD4E Rear wheel drive manual transaxle 5 5 speed Mazda M5 Rear wheel drive aut...

Page 240: ... you the greatest benefit 12 months or 20 000 km 12 000 miles whichever occurs first or the remainder of your new vehicle limited warranty This means that Genuine Ford Accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle s Limited Warranty 3 years or 60 000 km 36 000 miles whichever occurs first Contact your dealer for de...

Page 241: ...terior trim kits Leather wrapped steering wheels Scuff plates Speed control Lifestyle Bedliners and bedmats Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches wiring harnesses and accessories Accessories 241 ...

Page 242: ... as indicated on the Safety Compliance Certification label Consult your dealer for specific weight information The Federal Communications Commission FCC and Canadian Radio Telecommunications Commission CRTC regulate the use of mobile communications systems such as two way radios telephones and theft alarms that are equipped with radio transmitters Any such equipment installed in your vehicle shoul...

Page 243: ... 187 acid treating emergencies 187 jumping a disabled battery 159 maintenance free 187 replacement specifications 225 servicing 187 BeltMinder 86 Brakes 114 anti lock 114 115 anti lock brake system ABS warning light 115 fluid checking and adding 206 fluid refill capacities 226 fluid specifications 231 234 lubricant specifications 231 234 parking 115 shift interlock 118 Break in period 5 Bulbs 55 C...

Page 244: ...tional owner s literature 173 The Dispute Settlement Board 168 Utilizing the Mediation Arbitration Program 171 D Daytime running lamps see Lamps 52 Dipstick automatic transmission fluid 206 engine oil 184 Doors lubricant specifications 231 Driveline universal joint and slip yoke 206 Driving under special conditions 121 through water 124 E Emergencies roadside jump starting 159 Emergency Flashers 1...

Page 245: ...f fuel 199 safety information relating to automotive fuels 195 Fuses 143 G Garage door opener 61 Gas cap see Fuel cap 197 Gas mileage see Fuel economy 199 Gauges 15 GAWR Gross Axle Weight Rating calculating 128 GVWR Gross Vehicle Weight Rating calculating 128 H Hazard flashers 141 Headlamps 52 aiming 54 bulb specifications 55 daytime running lights 52 flash to pass 53 high beam 53 replacing bulbs ...

Page 246: ... Motorcraft parts 199 225 O Octane rating 198 Oil see Engine oil 184 P Parking brake 115 Parts see Motorcraft parts 225 Power distribution box see Fuses 147 Power door locks 70 Power Point Cigar lighter 64 Power steering 116 fluid checking and adding 205 fluid refill capacity 226 fluid specifications 231 234 Power Windows 65 Preparing to drive your vehicle 116 R Radio 17 19 21 24 Rear seat enterta...

Page 247: ...159 Steering wheel tilting 61 T Temperature control see Climate control 49 51 Tilt steering wheel 61 Tires 210 212 alignment 220 care 217 changing 152 153 158 checking the pressure 217 label 217 replacing 155 223 rotating 220 safety practices 223 sidewall information 213 snow tires and chains 224 spare tire 151 terminology 212 tire grades 211 treadwear 211 222 Towing 128 recreational towing 139 tr...

Page 248: ...Water Driving through 124 Windows power 65 Windshield washer fluid and wipers 60 checking and adding fluid 183 replacing wiper blades 60 Wrecker towing 165 Index 248 ...

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