Ford 2003 Excursion Workshop Manual Download Page 4

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19. Connect the starter wiring and install the solenoid cap.

20. Connect the block heater electrical connector.

21. Connect the ground strap on the right head and install the bolt.

Vehicles with automatic transmission

22. Install the automatic transmission fluid indicator and tube.

All vehicles

23. Position the engine wiring harness back. Connect the crankshaft position (CKP) sensor electrical connector and wiring retainers.

Vehicles with A/C

24. Position the A/C accumulator line and install the nut.

25. Install the A/C compressor.

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2003 F-Super Duty 250-550/Excursion Workshop Manual

1/4/2010

http://www.fordtechservice.dealerconnection.com/pubs/content/~WS3O/~MUS~LEN/20/S3...

Summary of Contents for 2003 Excursion

Page 1: ...ic transmission 6 Remove the transmission jack SECTION 303 01D Engine 6 0L Diesel 2003 F Super Duty 250 550 Excursion Workshop Manual INSTALLATION Procedure revision date 04 07 2005 Special Tool s Die...

Page 2: ...shown RH similar Install the LH and RH side engine mount retaining nuts 11 Remove the engine lifting eye from the right side cylinder head 12 Install the manufacturer s lifting bracket 13 Remove the t...

Page 3: ...side Position the turbocharger adapter pipe 17 NOTE Left side shown right side similar NOTE Use a half moon wrench to aid in accessing the fasteners NOTE Apply anti seize lubricant to the threads pri...

Page 4: ...transmission fluid indicator and tube All vehicles 23 Position the engine wiring harness back Connect the crankshaft position CKP sensor electrical connector and wiring retainers Vehicles with A C 24...

Page 5: ...nstall the nuts and the glow plug controller 29 NOTE Late build shown early build similar Connect the glow plug module electrical connectors 30 Connect the wiring retainers to the studs 31 Connect the...

Page 6: ...standoff for the stator 34 Install the power steering pump upper bolts 35 Connect the fuel lines and install the clips For additional information refer to Section 310 00 36 NOTE The intake manifold g...

Page 7: ...Nm 8 lb ft in the sequence shown 39 NOTE Do not tighten the clamp at this time Install the gasket and loosely install the EGR cooler V clamp 40 Slide the EGR cooler hose up and rotate flat to lock 41...

Page 8: ...sed oil filter return tubes tighten to 3 Nm 27 lb in 44 NOTE Install a new filter Install the oil filter and the four bolts 45 Connect the fuel line fittings 46 Position the ground wire and install th...

Page 9: ...backpressure sensor electrical connector 49 Connect the wiring retainer and the IAT sensor electrical connector 50 Connect the water temperature sensor and the pin type retainer Page 9 of 9 2003 F Sup...