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FRONT SEATS RESTRAINT INSTALLATION

RH PASSENGER 

SEAT RESTRAINT SYSTEM INSTALLATION

LH DRIVER SEAT

RESTRAINT SYSTEM INSTALLATION

NOTE - [ ] DIMENSIONS ARE FT-LB OR INCHES.

E-550 SUPER DUTY CUTAWAY

OCCUPANT PROTECTION SYSTEMS

SEAT RESTRAINT SYSTEM

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Page 6

E-550 SUPER DUTY CUTAWAY

6.0 MIN. CLEARANCE
TO ALL ADJUSTED
POSITIONS

6.0 MIN.

SEAT BELT
WEBBING

6.0 MIN. CLEARANCE
AROUND BELT
PERIPHERY AT MAX.
TRAVEL POSITIONS

6.0 MIN.

UP POSITION

6.0

3.0

RETRACTOR

9.5 RADIUS MIN.

13.0 MIN. FROM
COVER TO
RELEASE KNOB

2.0 MIN.
(WITH D–RING
LOCATED ON
SHLDR.BOLT)

1560262 REF.

(3) FULL
THREAD
EXPOSED

DOWN
ADJUSTED
POSITION

UP
ADJUSTED
POSITION

6.5 MIN. FROM
RELEASE KNOB
TO INTERIOR TRIM

12.5 MIN.
OVERLAP

SECTION A–A

SECTION B–B

MAIN VIEW

SECTION D–D

FRONT OF
VEHICLE

INTERIOR TRIM

CRITICAL CONTROL ITEM

VIEW

A

A

VIEW

B

B

A

VIEW

A

CRITICAL CONTROL ITEM

FRONT OF

VEHICLE

FRONT OF

VEHICLE

XC2A–15602B82
ADJ. ASY.

PANEL ASY.
UPPER

F65B–15602B90
COVER ASY.

F7UB–1560262
COVER ASY.
1 REQ’D. EA. SIDE

N806773–S190
NUT – TORQUE
40.0    6.0 Nm

15611B09
BELT AND
RETRACTOR ASY.

ALL CUTAWAY
MODELS ONLY

368273–S100
BOLT TORQUE
40    6 Nm

PANEL ASY. COVER

ALL WAGON – VAN MODELS ONLY

DRIVER – SEAT
(LEFT HAND) INSTALLATION

SHIPPING CLIP MUST
REMAIN CLIPPED TO
BELT PRIOR TO
ATTACHMENT TO
RETRACTOR INTO
VEHICLE.

CUTAWAY & VAN MODELS

ADJ. ASY.

F65B–602B90
COVER ASY.

F7UB–1560262
COVER ASY.
1 REQ’D. EA. SIDE

N806773–S190
NUT – TORQUE

40.0    6.0 Nm

611B08
BELT AND
RETRACTOR ASY.

SHIPPING CLIP MUST
REMAIN CLIPPED TO
BELT PRIOR TO
ATTACHMENT TO
RETRACTOR INTO
VEHICLE.

PANEL ASY.
COVER

ALL WAGON – VAN MODELS ONLY

PASSENGER SEAT
(RIGHT HAND) INSTALLATION

ALL CUTAWAY
MODELS ONLY

BB0464

+

PIA

BOLT–TORQUE

40.0      6.0 Nm

[29.5      4 ft–lb]

+

+

PIA

BOLT–TORQUE

40.0      6.0 Nm

[29.5      4 ft–lb]

+

+

XC2A–15602B82

Summary of Contents for 2002 E-550 Super Duty Cutaway

Page 1: ...2002 MARCH 2002...

Page 2: ...regarding the compliance of any Ford manufactured incomplete vehicle to any rule regulation or standard issued pursuant to the National Traffic and Motor Vehicle Safety Act or the Canadian Motor Vehi...

Page 3: ...onal Body Data 18 Body Section A 19 Electrical Wiring 20 FEATURES CHASSIS 5 wheelbase lengths 159 5 177 5 191 5 209 5 and 233 5 New suspensions with GVWR availability 17 500 pounds and 19 000 pounds f...

Page 4: ...W X 44 27 ft lbf min feet2 X 0 0929 metres2 m2 X 10 764 feet2 TORQUE VOLUME lb in X 0 11298 newton metres N m X 8 851 lb in inches3 X 16387 0 millimetres3 mm3 X 0 000061 inches3 lb feet X 1 3558 newto...

Page 5: ...3405 2785 6190 4051 3 159 5 17 500 19 000 4R100 7 3 3787 2857 6644 4508 5 17 500 19 000 4R100 6 8 3475 2844 6319 4508 5 177 5 17 500 19 000 4R100 7 3 3857 2910 6767 E 550 Super Duty E55 4864 1 17 500...

Page 6: ...MID TRACK H POINT FRONT FIDUCIAL MARK SgRP FOREMOST H POINT REARMOST H POINT MID TRACK H POINT FRONT FIDUCIAL MARK SgRP DRIVER MANUAL TRACK FRONT PASSENGER MANUAL TRACK FOREMOST H POINT REARMOST H POI...

Page 7: ...lso consider the requirements of F CMVSS 210 as part of the seating system 6 Seating system components should be free of sharp edges to prevent damage to seat belt systems when the belts could potenti...

Page 8: ...ICLE INTERIOR TRIM CRITICAL CONTROL ITEM VIEW A A VIEW B B A VIEW A CRITICAL CONTROL ITEM FRONT OF VEHICLE FRONT OF VEHICLE XC2A 15602B82 ADJ ASY PANELASY UPPER F65B 15602B90 COVER ASY F7UB 1560262 CO...

Page 9: ...TRACK A2008168 TRACK ASY CLEARANCE ZONE CLEARANCE ZONE 10 45 10 15 SIDE VIEW REAR VIEW CENTER OF VEHICLE FRONT OF VEHICLE PRETENSIONER CLEARANCE ZONE T2007563 SEAT F7UB 1561202 A BUCKLE ASY A2008170...

Page 10: ...THE SAME SEAT BELT BUCKLE PRETENSIONER AIR BAGS AND ELECTRONIC SENSOR MODULE THAT WERE INSTALLED BY FORD MOTOR COMPANY FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY IN THE EVENT OF A COLLISION If e...

Page 11: ...NGINE COMPARTMENT HARNESS CRASH SENSOR DO NOT MODIFY OR ALTER ANY COMPONENTS OR AREAS OF THE VEHICLE IN THE VICINITY OF THE COMPONENTS THAT ARE IDENTIFIED IN THIS ILLUSTRATION AIRBAG USAGE CHART E 550...

Page 12: ...86 6 AF REAR CA 2540 100 0 3353 132 0 3810 150 0 4420 174 0 2997 118 0 FLARES 1st BATTERY LOCATION 2nd BATTERY LOCATION 1575 DRIVER SEAT REARMOST 625 WHEELBASE NORMAL TOP OF FRAME TOP OF FRAME KICKUP...

Page 13: ...ND pounds BASE CURB WEIGHT mm in LOADED mm in UNLOADED mm in LOADED mm in MODEL WB standard optional MINIMUM TIRE MIN MAX pounds STD SPRING STD SPRING STD SPRING STD SPRING STD SPRING STD SPRING E 550...

Page 14: ...W C L DISTANCE FROM DISTANCE FROM TOP OF FRAME C L OF VEHICLE TO SIDE OF TIRE IN MODIFIED JOUNCE SPACERS TO TOP OF TIRE IN MODIFIED JOUNCE TW TH BB0685 C L VEHICLE 215 25 4 MIN 0 5 MIN 1 1 CLEARANCE N...

Page 15: ...FREE 54 1 2 1 w LOAD 41 6 1 6 FREE 32 6 1 2 w LOAD TOP OF FRAME 48 9 FREE STATE 1 9 BOLTS BODY MOUNTS IN DUNNAGE PACKAGES TORQUE TO 70 10 5 Nm TOP OF FRAME 35 7 DIA HOLE IN FRAME 1 4 102 7 FREE 4 0 10...

Page 16: ...1231 48 4 1460 57 4 381 15 0 BB0681 952 37 4 847 33 3 462 18 2 677 26 6 1099 43 2 1353 53 2 1460 57 5 381 15 0 BB0680 NOTE SPACER OPTIONS NOT AVAILABLE ON E 550 CONTACT BODY BUILDERS ADVISORY SERVICE...

Page 17: ...4 381 15 0 734 28 9 BB0683 305 12 0 BB0682 NOTE SPACER OPTIONS NOT AVAILABLE ON E 550 CONTACT BODY BUILDERS ADVISORY SERVICE FOR INFORMATION REGARDING THE PURCHASE OF SPACERS 952 37 4 847 33 3 462 18...

Page 18: ...3 13 0 40 6 988 0 REAR AXLE C L A A A FUEL FILL C L 374 6 14 7 939 8 37 0 32 4 1 6 363 2 330 2 38 9 25mm CLEARANCE IS REQUIRED BETWEEN ALL FUEL TANK COMPONENTS AND SECOND UNIT BODY CONTACT BODY BUILD...

Page 19: ...K EXISTING 9 7 DIA HOLES USED FOR EXHAUST ON R H SIDE NUT 6 REQ D TORQUE TO 13 7 17 3 Nm 120 153 IN LB FUEL PUMP FUEL GAUGE SENDING UNIT NOTE USE A NEW O RING GASKET WHEN REINSTALLING THE FUEL PUMP FU...

Page 20: ...ER SIDE ONLY F C 510 0 HIP ROOM FRONT EFFECTIVE HEAD ROOM FRONT MAXIMUM EFFECTIVE LEG ROOM FRONT SHOULDER ROOM FRONT H61 L34 W3 W5 CODE DESCRIPTION FRONT COMPARTMENT W117 BODY WIDTH AT H POINT 1015 39...

Page 21: ...1 97 1 97 1 97 1 97 1 97 1 03 0 40 0 35 0 44 0 59 0 27 0 07 0 20 1 00 0 92 0 83 0 75 1 16 1 20 1 18 1 16 1 16 0 77 0 35 C L OF VEHICLE 39 37 35 43 31 50 27 56 47 24 43 30 39 37 35 43 31 50 23 62 19 68...

Page 22: ...roller to trailer 49 OG 12 Relay feed ignition run 22 LB BK 12 Trailer brake controller or B feed 52 YE 16 Fused left hand stop turn 64 DG 16 Fused right hand stop turn 206 W 16 Ground 511 LG 18 Cente...

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