414-03B-61
414-03B-61
High Voltage/Traction Battery — Nickel Metal Hydride
DIAGNOSIS AND TESTING (Continued)
PINPOINT TEST T: DTC C1863 EXTERNAL CHARGING FAULT
TEST STEP
ACTION TO TAKE
T3 CHECK CHARGER CORD INPUT STATUS CIRCUIT FOR
SHORT TO GROUND
•
With key OFF, measure the resistance between the Y wire on in-line
Yes =
REPLACE the BCM.
C1969M and ground.
•
Is the resistance greater than 10,000 ohms?
No =
GO to T4.
T4 CHECK TRACTION INVERTER MODULE (TIM) FOR SHORT
TO GROUND
•
With key OFF, disconnect TIM C4998 and measure the resistance
Yes =
REPLACE the TIM. REFER
between the Y wire on in-line C1969M and ground.
•
Is the resistance greater than 10,000 ohms?
No =
GO to T5.
T5 CHECK CIRCUIT 3404 (Y) (OUTSIDE TRACTION BATTERY
SUPPORT TRAY) FOR SHORT TO GROUND
•
With key OFF, disconnect in-line C1939 on the traction battery support
Yes =
GO to T6.
tray and measure the resistance between the Y wire on in-line C1969M
and ground.
•
Is the resistance greater than 10,000 ohms?
No =
REPAIR the Y wire (outside
the traction battery support
tray).
T6 CHECK CIRCUIT 3404 (Y) (INSIDE TRACTION BATTERY
SUPPORT TRAY) FOR SHORT TO GROUND
•
Remove the traction battery and connect Traction Battery High-Voltage
Yes =
REPLACE the BCM.
Lockout and Diagnostic Tool to the traction battery high-voltage two-pin
C3994M.
•
Connect 104-Pin Breakout Box (BOB) to traction battery support tray
No =
REPAIR the Y wire (inside
in-line C1939F using Traction Battery Low-Voltage Service Cord; do not
the traction battery support
connect Traction Battery Low-Voltage Service Cord to in-line C1939M.
tray).
WARNING: The traction battery contains high-voltage
components and wiring. High-voltage insulated safety gloves and face
shield must be worn when carrying out the following steps. Failure to
follow this warning may result in severe personal injury or death.
•
With key OFF, disconnect BCM C1987 and measure the resistance
between BOB pin 54 and ground (BOB pin 65).
•
Is the resistance greater than 10,000 ohms?
PINPOINT TEST U: POWER CONTROL STATION (PCS) OPERATION VERIFICATION TEST
TEST STEP
ACTION TO TAKE
U1 CHECK POWER CONTROL STATION (PCS) SERVICE LIGHT
NOTE: If turning the power on and off or unplugging and plugging the
Yes =
GO to U2.
PCS from the charger inlet connector does not cause any of the lights on
the PCS to illuminate, the PCS has either failed or has a damaged cord.
Call the manufacturer for repair or replacement.
•
Verify the PCS is correctly inserted into the vehicle’s charger inlet
connector and locked in place.
•
Check the Protection light (EVI manufacturer) or the Charge Interrupted
light (SCI manufacturer) on the PCS.
•
Is the Protection light (EVI manufacturer) or the Charge Interrupted
light (SCI manufacturer) illuminated?
U2 CLEAR THE FAULT AND RECHECK
(Continued)
2001 Ranger EV, 01/2001
Summary of Contents for 2001 Ranger
Page 28: ......
Page 138: ...206 04 7 206 04 7 Rear Disc Brake REMOVAL AND INSTALLATION Continued 2001 Ranger EV 01 2001...
Page 820: ......
Page 821: ......
Page 822: ......
Page 823: ......
Page 828: ...2001 RANGER ELECTRIC VEHICLE 1 4 TABLE OF CONTENTS INDEX...
Page 864: ...2001 RANGER ELECTRIC VEHICLE 11 10 FUSE PANEL CIRCUIT PROTECTION...
Page 866: ...2001 RANGER ELECTRIC VEHICLE 12 2 AUXILIARY BATTERY CHARGING SYSTEM...
Page 900: ...2001 RANGER ELECTRIC VEHICLE 13 34 POWER DISTRIBUTION HIGH VOLTAGE...
Page 906: ...2001 RANGER ELECTRIC VEHICLE 14 6 MULTIPLEX COMMUNICATION NETWORK...
Page 932: ...2001 RANGER ELECTRIC VEHICLE 19 4 TRACTION BATTERY COOLING VENTILATION...
Page 938: ...2001 RANGER ELECTRIC VEHICLE 21 4 CONTACTOR BOX RELAY CONTROL...
Page 944: ...2001 RANGER ELECTRIC VEHICLE 33 2 COOLING SYSTEM...
Page 946: ...2001 RANGER ELECTRIC VEHICLE 37 2 SHIFT LOCK...
Page 950: ...2001 RANGER ELECTRIC VEHICLE 42 4 ANTI LOCK BRAKE SYSTEM ABS...
Page 954: ...2001 RANGER ELECTRIC VEHICLE 44 2 HORN CIGAR LIGHTER...
Page 964: ...2001 RANGER ELECTRIC VEHICLE 53 8 HEATER...
Page 972: ...2001 RANGER ELECTRIC VEHICLE 54 8 AIR CONDITIONER HEATER...
Page 994: ...2001 RANGER ELECTRIC VEHICLE 71 6 INSTRUMENT ILLUMINATION...
Page 1000: ...2001 RANGER ELECTRIC VEHICLE 81 6 INTERVAL WIPER WASHER...
Page 1014: ...2001 RANGER ELECTRIC VEHICLE 90 10 TURN STOP HAZARD LAMPS...
Page 1028: ...2001 RANGER ELECTRIC VEHICLE 124 2 POWER MIRRORS...
Page 1030: ...2001 RANGER ELECTRIC VEHICLE 130 2 RADIO...
Page 1032: ...2001 RANGER ELECTRIC VEHICLE 139 2 VACUUM SYSTEM...
Page 1192: ...2001 RANGER ELECTRIC VEHICLE 151 30 COMPONENT LOCATION VIEWS...