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Wipers and Washers 

Refer to Wiring Diagrams Cell 

81

, Interval Wiper/Washer for schematic and connector information. 

Refer to Wiring Diagrams Cell 

82

, Liftgate Wiper/Washer for schematic and connector information. 

 

 

 

Principles of Operation

 

The front wipers and washer are controlled by the front electronic module (FEM). The front washer/wiper portion of the multifunction switch is hardwired to the FEM. When the switch is 
moved to the desired position, the FEM processes this information and outputs the appropriate command(s) to one of several hardwired relays which control the front wiper motor speeds or 
front washer pump actuation. Fault management of the front wiper provides limited front wiper functionality in the event of a failure of the front wiper/washer switch or an ignition switch 
failure transmitted by the instrument cluster module. 

The front washer pump is hardwired to the FEM which will actuate the pump when the front wiper/washer portion of the multifunction switch is moved to the wash position. 

The rear wiper and washer are controlled by the FEM. The rear wiper/washer portion of the multifunction switch is hardwired to the FEM. When the switch is moved to the desired position, 
the FEM processes this information and outputs the appropriate command(s) to a hardwired relay which controls the rear wiper motor speeds, and rear washer pump actuation. 

 

 

Inspection and Verification

 

1. Verify the customer concern by operating the wiper and washer. 

2. Visually inspect for obvious signs of mechanical and electrical damage. 

 
 

 Visual Inspection Chart

 

 

3. If the scan tool does not power up, refer to the scan tool manual. 

4. Carry out the DATA LINK DIAGNOSTIC TEST. If the scan tool responds with: 

CKT914, CKT915 or CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to 

Section 418-00

NO RESP/NOT EQUIP for FEM, go to Pinpoint Test A. 

System passed, retrieve and record the Continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and carry out self-test diagnostics for the FEM. 

5. If the DTCs retrieved are related to the concern, go to FEM Diagnostic Trouble Code (DTC) Index to continue diagnostics. 

6. If no DTCs related to the concern are retrieved, proceed to Symptom Chart to continue diagnostics. 

FEM Diagnostic Trouble Code (DTC) Index

 

 Diagnostic Trouble Code (DTC) Index

 

SECTION 501-16: Wipers and Washers 

2000 Windstar Workshop Manual 

DIAGNOSIS AND TESTING 

Procedure revision date: 12/16/2003

Special Tool(s)

73 Digital Multimeter 
105-R0051 or equivalent 

Worldwide Diagnostic System (WDS) 
418-F224, 
 
New Generation STAR (NGS) Tester 
418-F052, or equivalent scan tool

Mechanical

Electrical

Windshield wiper blade  

Binding wiper arm and pivot shaft  

Rear wiper motor  

Empty windshield washer reservoir 

Kinked or broken washer hoses 

Battery junction box (BJB): 

Fuse 2 (10A)  

Fuse 23 (15A)  

Fuse 5 (30A)  

Fuse 8 (25A) 

Windshield wiper motor  

Rear wiper motor  

Windshield washer pump  

Rear washer pump  

Connectors  

Multifunction switch  

Rear wiper/washer switch 

DTC

Description

Source

Action

B1241 Wiper Washer Rear Pump Relay Circuit Short to Battery

FEM

GO to 

Pinpoint Test F

.

B1243 Express Window Down Switch Circuit Short to Battery

FEM

REFER to 

Section 501-11

.

B1244 Wiper Rear Motor Run Relay Circuit Failure

FEM

GO to 

Pinpoint Test C

.

B1245 Wiper Rear Motor Run Relay Circuit Short to Battery

FEM

GO to 

Pinpoint Test C

.

B1254 Air Temperature External Sensor Circuit Failure

FEM

REFER to 

Section 413-08

.

B1294 Battery Power Relay Circuit Short to Battery

FEM

REFER to 

Section 417-01

Section 417-02

 or 

Section 501-14B

.

B1304 Accessory Delay Relay Coil Circuit Short to Battery

FEM

REFER to 

Section 501-11

.

B1308 Oil Level Switch Circuit Short to Ground

FEM

REFER to 

Section 413-01

.

Page 1 of 30

2000 Windstar Workshop Manual

4/1/2010

http://www.fordtechservice.dealerconnection.com/pubs/content/~WSYW/~MUS~LEN/21/S...

Summary of Contents for 2000 Windstar

Page 1: ...IP for FEM go to Pinpoint Test A System passed retrieve and record the Continuous diagnostic trouble codes DTCs erase the continuous DTCs and carry out self test diagnostics for the FEM 5 If the DTCs...

Page 2: ...dule Configuration Failure FEM REFER to Section 418 01 B2479 Brake Park Switch Circuit Short To Ground FEM REFER to Section 413 01 B2480 LF Corner Lamp Output Ckt Short to Battery FEM REFER to Section...

Page 3: ...OBG L_LOW Low Beam Lamp Off Off G Off B Off BG OffO OffO G OffOB OffOBG On On G On B On BG OnO OnO G OnOB OnOBG LF_TURN Left Right Front Turn Lamp Off Off G Off B Off BG OffO OffO G OffOB OffOBG On On...

Page 4: ...h Circuitry Wiper motor Front electronics module FEM GO to Pinpoint Test B The wipers are inoperative rear wipers BJB Fuse 8 25A Relay s Switch Circuitry Wiper motor Front electronics module FEM GO to...

Page 5: ...ground and between FEM C190 Pin 6 Circuit 1119 RD harness side and ground Is the voltage greater than 10 volts Yes GO to A3 No REPAIR Circuit 1119 RD REPEAT the FEM self test CLEAR the DTCs A3 CHECK C...

Page 6: ...any DTCs recorded Yes If DTC B1431 GO to B2 If DTC B1432 GO to B4 If DTC B1438 GO to B6 If DTC B1450 GO to B9 No GO to B12 B2 CHECK THE WIPER ON OFF RELAY USE THE FEM ACTIVE COMAND WIPER RLY Access th...

Page 7: ...side and ground Is the voltage greater than 10 volts Yes GO to B5 No INSTALL a new wiper ON OFF relay REPEAT the FEM self test CLEAR the DTCs B5 CHECK CIRCUIT 1318 DG WH FOR SHORT TO VOLTAGE FEM C191...

Page 8: ...nal information REFER to Section 419 10 REPEAT the FEM self test CLEAR the DTCs No REPAIR Circuit 1301 YE REPEAT the FEM self test CLEAR the DTCs B9 CHECK THE MULTIFUNCTION SWITCH FOR CORRECT OPERATIO...

Page 9: ...s Yes GO to B16 No GO to B13 B13 CARRY OUT MULTIFUNCTION SWITCH COMPONENT TEST Multifunction Switch C263 Check the multifunction switch for correct operation Refer to Wiring Diagram Cell 149 Is the mu...

Page 10: ...necessary REPEAT the FEM self test CLEAR the DTCs No INSTALL a new FEM For additional information REFER to Section 419 10 REPEAT the FEM self test CLEAR the DTCs B16 CHECK FOR CORRECT WIPER OPERATION...

Page 11: ...IR Circuit 65 DG REPEAT the FEM self test CLEAR the DTCs B20 CHECK CIRCUIT 65 DG FOR OPEN Windshield Wiper Motor C113 Measure the resistance between the wiper ON OFF relay Pin 5 Circuit 65 DG harness...

Page 12: ...Is any voltage indicated Yes REPAIR Circuit 640 RD YE REPEAT the FEM self test CLEAR the DTCs No INSTALL a new windshield wiper motor For additional information REFER to Motor Windshield Wiper REPEAT...

Page 13: ...arness side Is the resistance less than 5 ohms Yes INSTALL a new FEM For additional information REFER to Section 419 10 REPEAT the FEM self test CLEAR the DTCs No REPAIR Circuit 1359 DG VT REPEAT the...

Page 14: ...harness side Is the resistance less than 5 ohms Yes INSTALL a new FEM For additional information REFER to Section 419 10 REPEAT the FEM self test CLEAR the DTCs No REPAIR Circuit 1413 VT LB REPEAT the...

Page 15: ...AT the FEM self test CLEAR the DTCs C13 CHECK CIRCUIT 406 BN WH FOR OPEN Measure the voltage between rear wiper relay Pin 5 Circuit 406 BN WH harness side and ground Is the voltage greater than 10 vol...

Page 16: ...REPEAT the FEM self test CLEAR the DTCs CONDITIONS DETAILS RESULTS ACTIONS D1 USE THE RESULTS FROM THE FEM SELF TEST Use the recorded results from FEM self test Are any DTCs recorded Yes REFER to the...

Page 17: ...harness side and ground Is the resistance greater than 10 000 ohms Yes INSTALL a new FEM For additional information REFER to Section 419 10 REPEAT the FEM self test CLEAR the DTCs No REPAIR Circuit 13...

Page 18: ...nd Is the resistance greater than 10 000 ohms Yes INSTALL a new FEM For additional information REFER to Section 419 10 REPEAT the FEM self test CLEAR the DTCs No REPAIR Circuit 1413 VT LB REPEAT the F...

Page 19: ...PK FOR SHORT TO VOLTAGE FEM C191 Measure the voltage between wiper ON OFF relay Pin 4 Circuit 28 BK PK harness side and ground Is any voltage indicated Yes REPAIR Circuit 28 BK PK REPEAT the FEM self...

Page 20: ...ive GO to F4 If the rear washer is inoperative GO to F8 F2 CHECK CIRCUIT 1333 LB WH FOR SHORT TO VOLTAGE FEM C191 Measure the voltage between FEM C191 Pin 5 Circuit 1333 LB WH harness side and ground...

Page 21: ...tage between front washer C119 Pin 1 Circuit 65 DG harness side and ground Is the voltage greater than 10 volts Yes GO to F6 No REPAIR Circuit 65 DG REPEAT the FEM self test CLEAR the DTCs F6 CHECK CI...

Page 22: ...PAIR the BJB REPEAT the FEM self test CLEAR the DTCs F9 CHECK CIRCUIT 406 BR WH FOR OPEN BJB Fuse 7 25A Rear Washer Pump C118 Measure the voltage between rear washer C118 Pin 1 Circuit 406 BR WH harne...

Page 23: ...49 Is the multifunction switch OK Yes INSTALL a new FEM For additional information REFER to Section 419 10 REPEAT the FEM self test CLEAR the DTCs No INSTALL a new multifunction switch For additional...

Page 24: ...3 LB WH FOR SHORT TO GROUND FEM C191 Measure the resistance between FEM C191 Pin 5 Circuit 1333 LB WH harness side and ground Is the resistance greater than 10 000 ohms Yes INSTALL a new FEM For addit...

Page 25: ...RLY Trigger the FEM active command SPEED RLY to ON Does the HI LOW relay energize Yes GO to H5 No INSTALL a new FEM For additional information REFER to Section 419 10 REPEAT the FEM self test CLEAR th...

Page 26: ...FEM self test CLEAR the DTCs H8 CHECK CIRCUIT 65 DG FOR OPEN FEM C191 Measure the voltage between wiper HI LOW relay Pin 1 Circuit 65 DG harness side and ground Is the voltage greater than 10 volts Y...

Page 27: ...e resistance between wiper HI LOW relay Pin 5 Circuit 56 DB OG harness side and windshield wiper motor C113 Pin 5 Circuit 56 DB OG harness side and between wiper HI LOW relay Pin 4 Circuit 58 WH harne...

Page 28: ...a new windshield wiper ON OFF relay I2 CHECK FOR DTCS B1446 AND B1448 Install the windshield wiper ON OFF relay Retrieve FEM continuous DTCs Is DTC B1446 or B1448 present Yes If DTC B1448 is present G...

Page 29: ...test CLEAR the continuous DTCs I6 CHECK THE WINDSHIELD WIPER MOTOR Carry out the windshield wiper motor component test Refer to Windshield Wiper Motor component test in this section Does the windshiel...

Page 30: ...isconnect the wiper motor Connect the 1 green lead from 2 ARBST to the battery negative post Connect the 3 red lead from ARBST to the wiper motor 4 common brush terminal terminal 3 Test the low speed...

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