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Ford 1999 Wagon-Econoline, Owner'S Manual, Page: 147 / 208

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Ford 1999 Wagon-Econoline Owner'S Manual Download Page 147

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT

Engine compartment component locations

1. Windshield washer fluid reservoir

2. Engine oil filler cap

3. Automatic transmission fluid dipstick

4. Air filter assembly

5. Engine oil dipstick

6. Power steering fluid reservoir

7. Brake fluid reservoir

8. Engine coolant reservoir

9. Battery

ENGINE OIL

Checking the engine oil

Refer to the maintenance guide and or service guide for the appropriate
intervals for checking the engine oil.

1. Make sure the vehicle is on level ground.

2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.

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Maintenance and care

147

Summary of Contents for 1999 Wagon-Econoline

Page 1: ...nce and care 145 Capacities and specifications 188 Reporting safety defects 199 Index 200 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by...

Page 2: ...tes that this Owner Guide contains information on this subject Please refer to the Index to locate the appropriate section which will provide you more information WARNINGS Warnings provide information...

Page 3: ...635 5560 Use of your Ford light truck as an ambulance without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties In addition ambu...

Page 4: ...ding correct operation and maintenance of your diesel powered light truck Notice to owners of natural gas fueled vehicles Before you drive your vehicle be sure to read the Natural Gas Vehicle Owner s...

Page 5: ...Instrumentation 5...

Page 6: ...L 160 MPH 0 0 0 0 0 0 0 0 0 0 BRAKE 18 8 SERVICE ENGINE SOON F H C E ON OFF RES SET ACCEL COAST Instrument cluster pg 8 Driver side air bag pg 83 Speed control pg 57 Turn signal and wiper washer cont...

Page 7: ...NE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON FAN LO HI COOL WARM VENT FLR OFF MIX Climate control systems pg 16 Electronic sound system pg 23 Auxiliary power point pg 22 Gearshift including overdrive...

Page 8: ...e engine is off If the light stays on the ABS needs to be serviced With the ABS light on the anti lock brake system is disabled and normal braking is still effective unless the brake warning light als...

Page 9: ...uel cap may not have been properly installed and securely tightened These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and or properly installing and securel...

Page 10: ...ing and safety restraints chapter Charging system Illuminates when the ignition is turned to the ON position and the engine is off The light also illuminates when the battery is not charging properly...

Page 11: ...r more information Safety belt warning chime Chimes to remind you to fasten your safety belts For information on the safety belt warning chime refer to the Seating and safety restraints chapter Supple...

Page 12: ...When refueling the vehicle from empty indication the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel A minimum of six gallons must be added or remov...

Page 13: ...er level the gauge indication will not be accurate If the gauge enters the red section the oil pressure engine coolant and Check Engine Service Engine Soon indicators illuminate refer to What you shou...

Page 14: ...rical system checked as soon as possible Odometer Registers the total kilometers miles of the vehicle Trip odometer Registers the kilometers miles of individual journeys To reset depress the control 1...

Page 15: ...ns the headlamps on with a reduced output To activate the engine must be running and the headlamp control is in the OFF or Parking lamps position Always remember to turn on your headlamps at dusk or d...

Page 16: ...the instrument panel Rotate clockwise counterclockwise when the headlamp control is in the parking lamp or low beam position To turn on the courtesy lamp and cargo lamps Rotate fully counterclockwise...

Page 17: ...the inside of the vehicle VENT Distributes outside air through the instrument panel registers FLR Allows for maximum heating Distributes outside air through the floor ducts OFF Outside air is shut out...

Page 18: ...s from the air intake area at the bottom of the windshield under the hood When placing objects on top of your instrument panel be careful to not place them over the defroster outlets These objects can...

Page 19: ...ssor will operate in all modes except VENT and FLR However the air conditioning will only function if the outside temperature is about 10 C 50 F or above Since the air conditioner removes considerable...

Page 20: ...from entering the vehicle FLR Allows for maximum heating by distributing outside air through the floor ducts However the air will not be cooled below the outside temperature because the air conditioni...

Page 21: ...r conditioner as you would normally When placing objects on top of your instrument panel be careful to not place them over the defroster outlets These objects can block airflow and reduce your ability...

Page 22: ...ide for mixing of hot and cold air Adjustment of temperature in the rear may be accomplished by increasing or decreasing the rear fan speed AUXILIARY POWER POINT The auxiliary power point is located o...

Page 23: ...AUDIO SYSTEM AM FM Stereo AM FM Stereo 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON AM FM STEREO Controls and fe...

Page 24: ...come back on at a nominal listening level when the ignition switch is turned back on AM FM select The AM FM select control works in radio mode AM FM select in radio mode This control allows you to sel...

Page 25: ...cy band Press to find the next listenable station up the frequency band Radio station memory preset The radio is equipped with four station memory preset controls These controls can be used to select...

Page 26: ...then use the volume knob to adjust the level Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers With the electronic stereo radio press the TONE contr...

Page 27: ...he CLK control and press to decrease hours and to increase hours To set the minute press and hold the CLK control and press to decrease minutes and to increase minutes TONE CLK SEEK SEEK TUNE TUNE TON...

Page 28: ...olume If the volume is set above a certain level and the ignition is turned off the volume will come back on at a nominal listening level when the ignition switch is turned back on SCAN BASS TREB BAL...

Page 29: ...s in radio mode Tune adjust in radio mode Press to move to the next frequency down the band whether or not a listenable station is located there Hold the control to move through the frequencies quickl...

Page 30: ...p to six preset AM stations and twelve FM stations six in FM1 and six in FM2 Setting memory preset stations 1 Select the frequency band with the AM or the FM select control 2 Select a station Refer to...

Page 31: ...er balance adjust Speaker sound distribution can be adjusted between the right and left speakers Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers Tape select To en...

Page 32: ...re proper operation of the AMS feature the tape MUST have a blank section of at least 4 seconds duration between programs Rewind The rewind control works in tape mode To rewind in tape mode press the...

Page 33: ...ic during tape playback Press the control to activate and deactivate Dolbyt noise reduction The noise reduction system is manufactured under license from Dolby Laboratories Licensing Corporation Setti...

Page 34: ...equipped with selective lighting a unique lighting strategy This lighting feature is operable when the headlamps are illuminated During the operation of any selected mode lighting for the TAPE AMS CL...

Page 35: ...and the ignition is turned off the volume will come back on at a nominal listening level when the ignition switch is turned back on Speed sensitive volume if equipped With this feature radio volume ch...

Page 36: ...ss this control to stop tape play and begin radio play AM FM select in CD mode Press this control to stop CD play and begin radio play Tune adjust The tune control works in radio or CD mode if equippe...

Page 37: ...listenable station down the frequency band Press to find the next listenable station up the frequency band Seek function in tape mode Press to listen to the previous selection on the tape or return t...

Page 38: ...l to hear a short sampling of all selections on the CD The CD scans in a forward direction wrapping back to the first track at the end of the CD To stop on a particular selection press the control aga...

Page 39: ...stations available on the frequency band the remaining memory preset controls will all store the last strong station available To deactivate autoset and return to your audio system s manually set memo...

Page 40: ...loaded into the audio system while in the radio or CD mode press the TAPE control Press the button during rewind or fast forward to stop the rewind or fast forward function To begin CD play if equipp...

Page 41: ...ults in slow forward action Pressing the control for more than three seconds results in fast forward action Tape direction select Press SIDE 1 2 to play the alternate side of a tape Eject function Pre...

Page 42: ...the shuffle feature continues to the next disc after all tracks are played Press the SHUFFLE control to start this feature Random order play will continue until the SHUFFLE control is pressed again Mu...

Page 43: ...essing the AM FM select control or the tape CD select control Audio power is turned off by using the volume power control Turn control to raise or lower volume FM 1 AMC BL RF REW FF SCAN BASS TREB SEL...

Page 44: ...select in tape mode Press this control to stop tape play and begin radio play AM FM select in CD or CD changer mode if equipped Press this control to stop CD play and begin radio play Tune adjust The...

Page 45: ...ext disc in the CD changer Hold the control to fast forward through the remaining discs Seek function The seek function control works in radio tape or CD mode Seek function in radio mode Press to find...

Page 46: ...unction in tape mode Press the SCAN control to hear a short sampling of all selections on the tape The tape scans in a forward direction At the end of the tape s first side direction automatically rev...

Page 47: ...trips when you travel between cities with different radio stations Starting autoset memory preset 1 Select a frequency using the AM FM select controls 2 Press the AUTO control 3 When the first six st...

Page 48: ...hen press to decrease the bass output and to increase the bass output Treble adjust The treble adjust control allows you to increase or decrease the audio system s treble output Press the TREB control...

Page 49: ...oaded into the audio system while in the radio or CD mode press the TAPE control Press the button during rewind or fast forward to stop the rewind or fast forward function To begin CD play if CD s are...

Page 50: ...ion will automatically reverse when the end of the tape is reached In CD mode pressing the control fast forwards the CD within the current track Tape direction select Press SIDE 1 2 to play the altern...

Page 51: ...n adjust Shuffle feature The shuffle feature operates in CD mode and plays all tracks on the current disc in random order If equipped with the CD changer the shuffle feature continues to the next disc...

Page 52: ...clock display mode time When in clock mode the media information will display for ten seconds when the radio is turned on and then revert to clock information Anytime that the media is changed new ra...

Page 53: ...access the CD changer magazine Press to eject the magazine Make sure only one disc is inserted in each slot Each disc must be inserted with the label surface upward Depending on your system you may in...

Page 54: ...scratched discs or the disc may be dirty Skipping will not scratch the discs or damage the player If your changer does not work it may be that A disc is already loaded where you want to insert a disc...

Page 55: ...o direct sunlight high humidity extreme heat or extreme cold Allow tapes that may have been exposed to extreme temperatures to reach a moderate temperature before playing Tighten very loose tapes by i...

Page 56: ...sometimes captured by stronger signals when you pass a broadcast tower A stronger signal may temporarily overtake a weaker signal and play while the weak station frequency is displayed The audio syste...

Page 57: ...activate the left turn signal Push up to activate the right turn signal SPEED CONTROL IF EQUIPPED To turn speed control on Press ON Vehicle speed cannot be controlled until the vehicle is traveling at...

Page 58: ...set speed This is normal Speed control cannot reduce the vehicle speed if it increases above the set speed on a downhill If your vehicle speed is faster than the set speed while driving on a downhill...

Page 59: ...can accelerate with the accelerator pedal at any time during speed control usage Releasing the accelerator pedal will return your vehicle to the previously programmed set speed To set a lower set spe...

Page 60: ...ase the previously programmed set speed Pressing OFF will erase the previously programmed set speed To return to a previously set speed Press RES RSM RESUME For RES RSM RESUME to operate the vehicle s...

Page 61: ...e the control Never adjust the steering wheel when the vehicle is moving WINDSHIELD WIPER WASHER CONTROLS Rotate the windshield wiper control to the desired interval low or high speed position The bar...

Page 62: ...ctivating overdrive Press the Transmission Control Switch TCS located on the end of the gearshift lever The Transmission Control Indicator Light TCIL the word OFF will illuminate on the end of the gea...

Page 63: ...in the OFF position it will not illuminate when you open the doors or fully rotate the headlamp control Front and rear courtesy reading lamps Rotate the lens to illuminate the lamp With the lens in th...

Page 64: ...your doors with the power lock switch or the remote transmitter while the sliding door is open the door will automatically lock after it is closed Back cargo door lock if equipped The passenger side r...

Page 65: ...emote entry system allows you to lock or unlock all vehicle doors without a key The remote entry features only operate with the ignition in the OFF position Unlocking the doors Your vehicle will have...

Page 66: ...s To confirm all doors are closed and locked press the control a second time within five seconds The doors will lock again the horn will chirp and the lamps will flash Type B Press this control to loc...

Page 67: ...d including interference that may cause undesired operation Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equip...

Page 68: ...ttery CR2032 or equivalent Typical operating range will allow you to be up to 10 meters 33 feet away from your vehicle A decrease in operating range can be caused by weather conditions nearby radio to...

Page 69: ...If you purchase additional transmitters up to four may be programmed perform the following procedure To reprogram the transmitters yourself place the key in the ignition and turn from OFF to ON eight...

Page 70: ...automatically turns off after 25 seconds or when the ignition is turned to the RUN or ACC position The dome lamp control if equipped must not be set to the OFF position for the illuminated entry syste...

Page 71: ...ng Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop Always drive and ride with your seatback upright and the lap belt snug and low across the hips Lif...

Page 72: ...id injuring people in a collision or sudden stop Always drive and ride with your seatback upright and the lap belt snug and low across the hips Press to raise or lower the front portion of the seat cu...

Page 73: ...ness Turn the lumbar support control counterclockwise to increase softness Rear bench seat To remove the seats 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver i...

Page 74: ...ion the seat in the vehicle 2 Align front hooks to front strikers prior to lowering the rear hooks and aligning them with the rear strikers 3 Engage the LH RH latch rod hook ends in the front striker...

Page 75: ...cause injury during a sudden stop Quick release captains chair To remove the seats 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detacha...

Page 76: ...r mount 2 Engage the four pins into the floor mount hole and push the seat toward the left side of the vehicle to fully engage 3 Pull the seat latch handle downward to lock the seat in position 4 Make...

Page 77: ...d safety belts Be sure everyone in your vehicle is in a seat and using a safety belt properly Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle a...

Page 78: ...urns a corner sharply or the vehicle receives an impact of 8 km h 5 mph or more the combination safety belts will lock to help reduce forward movement of the driver and passengers Automatic locking mo...

Page 79: ...the safety belt is now in the automatic locking mode How to disengage the automatic locking mode Disconnect the combination lap shoulder belt and allow it to retract completely to disengage the autom...

Page 80: ...t height push the button and slide the height control down To raise the height of the shoulder belt slide the height adjuster up Pull down on the height adjustment assembly to make sure it is locked i...

Page 81: ...fety belt assembly is too short even when fully extended 20 cm 8 inches can be added to the safety belt assembly by adding a safety belt extension assembly part number 611C22 Safety belt extension ass...

Page 82: ...necessary All safety belt assemblies including retractors buckles front seat belt buckle assemblies slide bar if equipped shoulder belt height adjusters if equipped child safety seat tether bracket as...

Page 83: ...r should always properly wear their safety belts even when air bag SRS is provided Always transport children 12 years old and under in the back seat and always use appropriate child restraints NHTSA r...

Page 84: ...estraint System or its fuses See your Ford or Lincoln Mercury dealer Children and air bags For additional important safety information read all information on safety restraints in this guide Children...

Page 85: ...pellant This may consist of cornstarch talcum powder to lubricate the bag or sodium compounds e g baking soda that result from the combustion process that inflates the air bag Small amounts of sodium...

Page 86: ...ight the air bag back up power and the air bag ignitors Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the sys...

Page 87: ...ld on his or her lap while the vehicle is moving The passenger cannot protect the child from injury in a collision Always follow the instructions and warnings that come with any infant or child restra...

Page 88: ...d shoulder belt fit Do not leave children unreliable adults or pets unattended in your vehicle To improve the fit of lap and shoulder belts on children who have outgrown child safety seats Ford recomm...

Page 89: ...Supplemental Restraint System section in this chapter Use the correct safety belt buckle for that seating position Insert the belt tongue into the proper buckle until you hear a snap and feel it latc...

Page 90: ...t in your vehicle If you do not install and use the safety seat properly the child may be injured in a sudden stop or collision Installing child safety seats in combination lap and shoulder belt seati...

Page 91: ...seat according to the child seat manufacturer s instructions Be sure the belt webbing is not twisted 4 Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is...

Page 92: ...ile pushing down with your knee on the child seat 8 Allow the safety belt to retract to remove any slack in the belt 9 Before placing the child in the seat forcibly tilt the seat forward and back to m...

Page 93: ...d in the rear seat In vehicles without a rear seat a rear facing infant seat should be secured in the front seat only if your vehicle does not have a passenger side air bag or your vehicle is equipped...

Page 94: ...at 2 Adjust the front right hand passenger seat full forward 3 Route the child safety seat tether strap over the back of the front right hand passenger seat as shown 4 Grasp the tether strap and posit...

Page 95: ...ap to the seat pedestal as shown Do not clip the tether strap to the seat pedestal as shown If the tether strap is clipped incorrectly as shown the child safety seat may not be retained properly in th...

Page 96: ...n combination lap and shoulder belt seating positions to secure the child safety seat 10 Tighten the child safety seat tether strap according to the manufacturer s instructions For additional importan...

Page 97: ...nchor hardware if required Tether anchor hardware kits Part No 613D74 including instructions may be obtained at no charge from any Ford dealer Second row bucket seats at rear of lower seat frame 3 pas...

Page 98: ...nt and exhaust system which can start a fire Do not start your vehicle in a closed garage or in other enclosed areas Exhaust fumes can be toxic Always open the garage door before you start the engine...

Page 99: ...and vehicle accessories are off Type A Type B 3 Make sure the parking brake is set 4 Make sure the gearshift is in P Park 5 Turn the key to 4 ON without turning the key to 5 START HOOD PUSH ON PUSH O...

Page 100: ...st try turn the key to OFF wait ten seconds and try again 3 If the temperature is below 12 C 10 F and the engine does not start in fifteen seconds on the first try turn the key OFF and wait ten second...

Page 101: ...grounded electrical systems or two pronged cheater adapters Guarding against exhaust fumes Although odorless and colorless carbon monoxide is present in exhaust fumes Take precautions to avoid its dan...

Page 102: ...is stopped in an open area for long periods of time open the windows at least 2 5 cm one inch Adjust the heating or air conditioning if equipped to bring in fresh air Improve vehicle ventilation by ke...

Page 103: ...cian Four wheel anti lock brake system ABS if equipped On vehicles equipped with an anti lock braking system ABS a noise from the hydraulic pump motor and pulsation in the pedal may be observed during...

Page 104: ...e brakes or always reduce stopping distance Always leave enough room between your vehicle and the vehicle in front of you to stop We recommend that you familiarize yourself with this braking technique...

Page 105: ...to lock If the front brakes lock the vehicle cannot be steered You should apply the brakes with steadily increasing force as if squeezing the brakes If you feel the front wheels begin to lock momentar...

Page 106: ...henever you leave your vehicle The parking brake is not recommended to stop a moving vehicle However if the normal brakes fail the parking brake can be used to stop your vehicle in an emergency Since...

Page 107: ...wheel to the extreme right or the extreme left for more than a few seconds when the engine is running Do not operate the vehicle with a low power steering pump fluid level If the power steering system...

Page 108: ...erlock feature that prevents the gearshift from being moved from P Park unless the brake pedal is depressed If you cannot move the gearshift out of P Park with the brake pedal depressed 1 Apply the pa...

Page 109: ...smission Understanding gearshift positions Pull the gearshift lever towards you and downward to move the automatic gearshift Hold the brake pedal down while you move the gearshift lever from P Park to...

Page 110: ...the word OFF on the end of the gearshift lever will illuminate Drive Not shown on the display Activate by pressing the Transmission Control Switch TCS on the end of the gearshift lever with the gearsh...

Page 111: ...g a vehicle familiarize yourself with the following terms Base Curb Weight Weight of the vehicle including any standard equipment fluids lubricants etc It does not include passengers or aftermarket eq...

Page 112: ...R or the GAWR specified on the Safety Compliance Certification Label Do not use replacement tires with lower load carrying capacities than the originals because they may lower the vehicle s GVWR and G...

Page 113: ...uickly through standing water especially if the depth is unknown Traction or brake capability may be limited and if the ignition system gets wet your engine may stall Water may also enter your engine...

Page 114: ...55 5 443 12 000 3 130 6 900 5 52 60 Regular Van E 250 4 2L 3 73 4 763 10 500 2 359 5 200 5 52 60 5 4L 3 73 5 897 13 000 3 402 7 500 5 52 60 Regular Van E 250 HD 3 901 kg 8 600 lb 3 924 kg 8 650 lb GVW...

Page 115: ...000 3 402 7 500 5 52 60 6 8L 3 73 6 804 15 000 4 218 9 300 5 52 60 6 8L 4 10 8 392 18 500 4 536 10 000 5 52 60 7 3L Diesel 3 55 7 258 16 000 4 536 10 000 5 52 60 7 3L Diesel 4 10 9 072 20 000 4 536 10...

Page 116: ...43 12 000 2 948 6 500 5 52 60 Club Wagon Regular E 350 12 passenger 5 4L 3 55 5 443 12 000 2 722 6 000 5 52 60 5 4L 4 10 5 897 13 000 3 175 7 000 5 52 60 6 8L 3 73 6 804 15 000 4 037 8 900 5 52 60 6 8...

Page 117: ...away single rear wheel 4 355 kg 9 600 lb GVW 7 3L Diesel 4 10 9 072 20 000 4 717 10 400 5 52 60 E 350 RV Cutaway dual rear wheel 5 4L 4 10 5 897 13 000 1 134 2 500 5 52 60 6 8L 4 10 8 392 18 500 3 629...

Page 118: ...2 60 6 8L 3 73 6 804 15 000 2 540 5 600 5 52 60 E 350 Stripped Chassis dual rear wheel 5 4L 4 10 5 897 13 000 1 361 3 000 5 52 60 6 8L 4 10 8 392 18 500 3 856 8 500 5 52 60 Maximum loaded trailer weig...

Page 119: ...commended gross trailer weight could result in engine damage transmission axle damage structural damage loss of control and personal injury Preparing to tow Use the proper equipment for towing a trail...

Page 120: ...r bumper is equipped with an integral hitch and requires only a ball with a 25 4 mm one inch shank diameter The bumper has a 2 270 kg 5 000 lb trailer weight and 227 kg 500 lb tongue weight capability...

Page 121: ...axle with synthetic gear lube Refer to the Capacities and specifications chapter for the lubricant specification After you have traveled 80 km 50 miles thoroughly check your hitch electrical connectio...

Page 122: ...ar axle lubricant quantities are not to be checked or changed unless a leak is suspected or repair required Disconnect the wiring to the trailer before backing the trailer into the water Reconnect the...

Page 123: ...er a collision if the engine cranks but does not start the fuel pump shut off switch may have been activated The shut off switch is a device intended to stop the electric fuel pump when your vehicle h...

Page 124: ...The fuel pump shut off switch is located in the passenger s foot well behind the kick panel except for commercial stripped chassis vehicles Roadside emergencies 124...

Page 125: ...vehicle are not working a fuse may have blown Blown fuses are identified by a broken wire within the fuse Check the appropriate fuses before replacing any electrical components Always replace a fuse w...

Page 126: ...Yellow Yellow Yellow Blue Blue 25A Natural Natural 30A Green Green Green Pink Pink 40A Orange Green Orange 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black Passenger compartment fuse p...

Page 127: ...le Radio 4 15A Power Locks w RKE Illuminated Entry Warning Chime Modified Vehicle Power Mirrors Main Light Switch Courtesy Lamps 5 20A RKE Module Power Lock Switches Memory Lock Power Locks with RKE 6...

Page 128: ...Transmission Range TR Sensor Auxiliary Battery Relay 13 15A Blend Door Actuator Function Selector Switch 14 5A Instrument Cluster Air Bag and Charge Indicator 15 5A Trailer Battery Charge Relay 16 30A...

Page 129: ...Used 43 20A C B Power Windows 44 Not Used Either fuse 21 or circuit breaker 43 will be present for power windows Power distribution box The power distribution box is located in the engine compartment...

Page 130: ...0A Left Trailer Turn Signal 7 Not Used 8 60A I P Fuses 5 11 23 38 4 10 16 22 28 9 30A PCM Power Relay Engine Compartment Fuse 4 10 60A Auxiliary Battery Relay Engine Compartment Fuses 14 22 11 30A IDM...

Page 131: ...er Battery Charge Relay Modified Vehicles Only 23 60A Ignition Switch 24 Not Used 25 20A NGV Module 26 10A Generator Voltage Regulator Diesel Only 27 15A DRL Module Horn Relay 28 PCM Diode 29 Not Used...

Page 132: ...e the access cover from the rubber strip behind the left door 3 Remove the lug wrench from the right side compartment and insert the tapered end of the lug wrench or the tip of the jack handle through...

Page 133: ...tire and jacking equipment are stowed and secured in the proper storage location Never run the engine with one wheel off the ground Tire change procedure Preparing to change the tire To prevent the v...

Page 134: ...on the transmission Therefore the vehicle will not be prevented from moving when a rear wheel is lifted even if the parking brake is applied Be sure to block both directions of the wheel that is diag...

Page 135: ...h about one half turn counterclockwise Do not remove the wheel lug nuts until you raise the tire off the ground Replacing the tire 1 Assemble the jack handle sections together and lock into jack Use t...

Page 136: ...Never use the front or rear differential as a jacking point Rear axle jacking points All models except E Super Duty E Super Duty Roadside emergencies 136...

Page 137: ...gle rear wheels thread the lug nuts on the studs with the beveled face toward the wheel If your vehicle has dual rear wheels thread the two element swiveling lug nuts on the studs with the flange faci...

Page 138: ...the specified torque at 160 km 100 miles and again at 800 km 500 miles of new vehicle operation and at intervals specified in the Service Guide On vehicles equipped with single rear wheels retighten...

Page 139: ...Use only a 12 volt supply to start your vehicle 2 Do not disconnect the battery of the disabled vehicle as this could damage the vehicle s electrical system 3 Park the booster vehicle close to the ho...

Page 140: ...to the positive terminal of the discharged battery Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Connect the other end of the positive cable to the p...

Page 141: ...etal part to ground the circuit are the alternator mounting brackets or an engine lifting eye Do not use fuel lines engine rocker covers or the intake manifold as grounding points Do not connect the e...

Page 142: ...icle has been started run both engines for a further three minutes before disconnecting the jumper cables Removing the jumper cables Remove the jumper cables in the reverse order that they were connec...

Page 143: ...ery 4 Remove the jumper cable from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minute...

Page 144: ...e assistance center It is recommended that your vehicle be towed with a wheel lift or flatbed equipment A towing manual is available from Ford Motor Company for all authorized tow truck operators Have...

Page 145: ...engine is running make sure that loose clothing jewelry or long hair does not get caught up in moving parts Do not work on a vehicle with the engine running in an enclosed space unless you are sure y...

Page 146: ...1 Inside the vehicle pull the hood release handle located under the bottom left corner of the instrument panel 2 Go to the front of the vehicle and release the auxiliary latch that is located in the...

Page 147: ...il dipstick 6 Power steering fluid reservoir 7 Brake fluid reservoir 8 Engine coolant reservoir 9 Battery ENGINE OIL Checking the engine oil Refer to the maintenance guide and or service guide for the...

Page 148: ...indicator fully then remove it again If the oil level is between the MIN and MAX marks the oil level is acceptable DO NOT ADD OIL If the oil level is below the MIN mark add enough oil to raise the lev...

Page 149: ...es by the American Petroleum Institute Do not use supplemental engine oil additives oil treatments or engine treatments They are unnecessary and could under certain conditions lead to engine damage wh...

Page 150: ...inspect the fluid level 3 If necessary add brake fluid until the level reaches MAX Do not fill above this line 4 Use only a DOT 3 brake fluid certified to meet Ford specifications Refer to Lubricant s...

Page 151: ...very cold weather do not fill the reservoir all the way Do not put engine coolant in the container for the windshield washer fluid ENGINE COOLANT Check the level of the engine coolant in the reservoir...

Page 152: ...on the windshield engine coolant could make it difficult to see through the windshield When the engine is cool add a 50 50 mixture of engine coolant and water to the engine coolant reservoir DO NOT A...

Page 153: ...e originally equipped with orange coolant Do not use alcohol or methanol antifreeze or any engine coolants mixed with alcohol or methanol antifreeze Do not use supplemental coolant additives in your v...

Page 154: ...ant and water in your vehicle year round in non extreme climates What you should know about fail safe cooling if equipped If the engine coolant supply is depleted this feature allows the vehicle to be...

Page 155: ...will run rough Remember that the engine is capable of completely shutting down automatically to prevent engine damage therefore 1 Pull off the road as soon as safely possible and turn off the engine...

Page 156: ...hould be between the arrows in the FULL COLD range Do not add fluid if the level is within this range 2 If the fluid level is low start the engine 3 While the engine idles turn the steering wheel left...

Page 157: ...ed off for about 30 minutes to allow fluid to cool before checking 1 Drive the vehicle 30 km 20 miles or until it reaches normal operating temperature 2 Park the vehicle on a level surface and engage...

Page 158: ...y cause shift and or engagement concerns and or possible damage High fluid levels can be caused by an overheating condition Adjusting automatic transmission fluid levels Before adding any fluid make s...

Page 159: ...level in each cell up to the level indicator Do not overfill the battery cells If the electrolyte level in the battery is low you can add plain tap water to the battery as long as you do not use hard...

Page 160: ...skin or eyes flush immediately with water for a minimum of 15 minutes and get prompt medical attention If acid is swallowed call a physician immediately Because your vehicle s engine is electronically...

Page 161: ...atteries in a responsible manner Follow your local authorized standards for disposal Call your local authorized recycling center to find out more about recycling automotive batteries Disconnecting dua...

Page 162: ...ry ground cable 2 Disconnect the auxiliary battery frame ground Remove the ground bolt Pull the cable away from the frame and make sure that the cable does not contact the frame Connect 1 Reconnect th...

Page 163: ...itive cable remains energized after disconnection make sure the tool does not contact any ground surface 1 Disconnect the secondary positive cable from the primary battery terminal 2 Wrap the secondar...

Page 164: ...y positive cable remains energized after disconnection make sure the tool does not contact any ground surface 1 Reconnect the primary battery positive cable 2 Reconnect the primary battery ground cabl...

Page 165: ...solution or a mild detergent Rinse thoroughly with clean water To avoid damaging the blades do not use fuel kerosene paint thinner or other solvents Changing the wiper blades To replace the wiper bla...

Page 166: ...ear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course For example a tire grade 150 would wear one and one h...

Page 167: ...ng either separately or in combination can cause heat buildup and possible tire failure SERVICING YOUR TIRES Checking the tire pressure Use an accurate tire pressure gauge Check the tire pressure when...

Page 168: ...Four tire rotation Five tire rotation Maintenance and care 168...

Page 169: ...ve all weather treads to provide traction in rain and snow However in some climates you may need to use snow tires and chains If you need to use chains it is recommended that steel wheels of the same...

Page 170: ...y in a collision The fuel system may be under pressure If the fuel cap is venting vapor or if you hear a hissing sound wait until it stops before completely removing the cap Automotive fuels can cause...

Page 171: ...er Consult a physician immediately if you experience an adverse reaction Choosing the right fuel Use only UNLEADED FUEL The use of leaded fuel is prohibited by law and could damage your vehicle Do not...

Page 172: ...cause these problems to become more pronounced If the problems persist see your dealer or a qualified service technician The American Automobile Manufacturers Association AAMA issued a fuel specifica...

Page 173: ...tays on when you start the engine the fuel filler cap may not be properly installed Turn off the engine remove the fuel filler cap and reinstall it being careful to align the cap properly If you must...

Page 174: ...conomy measurements during the first 1 600 km 1 000 miles of driving engine break in period You will get a more accurate measurement after 3 000 km 5 000 km 2 000 miles 3 000 miles The advertised fuel...

Page 175: ...fuel added in liters or gallons 3 After at least three to five tank fill ups fill the fuel tank and record the current kilometer mileage reading 4 Follow one of the simple calculations in order to det...

Page 176: ...l can help maintain a constant speed and reduce speed changes You may want to turn off the speed control in hilly terrain as unnecessary shifting between third and fourth gears may occur and could res...

Page 177: ...economy over hilly roads Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal Four wheel drive operation if equipped is less fuel e...

Page 178: ...control such non Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability Do not park idle or drive your vehicle in dry grass or other dry ground cover The em...

Page 179: ...II system is reset to a not ready for I M test condition To ready the OBD II system for I M testing a minimum of 30 minutes of city and highway driving is necessary as described below First at least...

Page 180: ...ed To remove the headlamp bulb 1 Make sure headlamp switch is in OFF position 2 Open the hood 3 Push each clip tab toward the engine compartment and lift upward to the stop position 4 Remove the headl...

Page 181: ...el a stop 3 Install the electrical connector into the rear of the plastic base until it snaps locking it into position 4 Install the headlamp assembly into the vehicle and secure it with the clip tabs...

Page 182: ...nstall bulb socket in lamp assembly by turning clockwise 5 Install brakelamp assembly on the vehicle with two screws License plate lamp bulbs To change the license plate bulbs 1 Remove two screws and...

Page 183: ...strument panel lights see your dealer AIMING THE HEADLAMPS The alignment of your headlamps should be checked by a qualified service technician if Oncoming motorists frequently signal you to deactivate...

Page 184: ...in Cleaning the wiper blades and windshield After washing apply the brakes several times to dry them Waxing your vehicle Wax when water stops beading on the surface This could be every three or four...

Page 185: ...t when they are clean because grease and dirt buildup keep the engine warmer than normal When washing Take care when using a power washer to clean the engine The high pressure fluid could penetrate th...

Page 186: ...ome hot wax treatments used by commercial car washes Clean the outside of the windshield with a non abrasive cleanser such as the non abrasive Bon Amit powder Rinse thoroughly with clean water Do not...

Page 187: ...ety belt system periodically to make sure there are no nicks wear or cuts If your vehicle has been involved in an accident refer to the Safety belt maintenance section in the Seating and safety restra...

Page 188: ...ent for Motorcraft diesel engine service part numbers Refer to Vehicle Emissions Control Information VECI decal for spark plug gap information If a spark plug is removed for inspection it must be rein...

Page 189: ...on Turbo Diesel Owner s Supplement Engine coolant gasoline engine 1 4 2L V6 engine 22 0L 23 3 quarts 4 2L V6 engine with aux rear heat 24 0L 25 4 quarts 4 6L V8 engine 23 7L 25 0 quarts 4 6L V8 engine...

Page 190: ...5 inch M70 2U 3 1L 6 6 pints 3 Dana 10 5 inch M70 1HD 3 5L 7 5 pints 3 Dana 11 25 inch model 80 3 9L 8 25 pints 4 Fuel tank N A All regular and extended length vans and wagons 132 4L 35 0 gallons 138...

Page 191: ...Adding engine coolant in the Maintenance and Care chapter 2 Fill 6 mm to 14 mm 1 4 inch to 9 16 inch below bottom of fill hole Add 118 ml 4 oz of additive friction modifier C8AZ 19B546 A Ford specifi...

Page 192: ...e Do NOT use any non approved automatic transmission fluid for an application specifying MERCONt Use of a non approved fluid may cause internal transmission component damage 8 Indicates only approxima...

Page 193: ...5W30 QSP WSS M2C153 G with API Certi fication Mark Engine oil diesel engine Refer to the 7 3 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplement Hinges latches Striker plates fu...

Page 194: ...A 1 Refer to the dipstick for the type of transmission fluid required Some fluid labels may indicate dual usage such as MERCONt and MERCON Vt These dual usage fluids are not to be used in transmissio...

Page 195: ...056 inch 1 3 1 4 mm 0 052 0 056 inch 1 3 1 4 mm 0 052 0 056 inch Ignition system EDIS EDIS Coil on plug Coil on plug Compression ratio 9 3 1 9 0 1 9 0 1 9 0 1 Refer to the 7 3 Liter Power Stroke Dire...

Page 196: ...3 2 1 4 5 Capacities and specifications 196...

Page 197: ...n 1 762 8 mm 69 4 in SRW 1 701 8 mm 67 0 in DRW 1 859 3 mm 73 2 in 1 762 8 mm 69 4 in 1 973 6 mm 77 7 in 3 Overall width excluding mirrors Refer to Body Builder for specifications 4 Wheelbase 3 149 6...

Page 198: ...nal Highway Traffic Safety Administration and is made of special material If it is tampered with it will be destroyed or a destruction pattern will appear Incomplete vehicles On completed derivations...

Page 199: ...it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor...

Page 200: ...indows 187 wiper blades 186 Controls power seat 72 Coolant 153 154 checking and adding 152 refill capacities 154 Driveline universal joint and slip yoke 159 Emission control system 178 Engine coolant...

Page 201: ...rs power 65 Motorcraft parts 174 Octane rating 172 Odometer 14 Overdrive 62 Panic alarm feature remote entry system 67 Parking brake 105 Power distribution box see Fuses 129 Power door locks 64 Power...

Page 202: ...Transmission 108 157 fluid checking and adding automatic 157 158 Transmission control indictor light 10 Trip odometer 14 Vehicle dimensions 195 197 Vehicle Identification Number VIN 198 Vehicle loadi...

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Page 208: ...e on reservoir Use Motorcraft MERCONt ATF Automatic transmission fluid capacity 4R70W2 13 1L 13 9 quarts Use Motorcraft MERCONt V ATF Automatic transmission fluid capacity 4R1002 15 0L 15 9 quarts Use...

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