Force NRG Series Assembly Instructions Manual Download Page 2

Part No 60121508 Rev E 

 

2                                                           Instructions, Force NRG Customer Assembly 

 

QA TO PLACE SERIAL LABEL HERE 

FORCE NRG SERIES ASSEMBLY 

NOTE: SOME IMAGES USED ARE FOR REFERENCE ONLY.  

 

 

Serial Number Sticker:  

 

 

To Get Started: 

1)

 

Remove several pieces of the packaging foam and place them on top of 
a large surface/table (at least 6

 x 4

) to protect the parts from damage 

and scratching once removed from the box. It is recommended to use a 
table and have a second person to make assembly easier 

2)

 

Remove the drive train assembly and place on foam 

3)

 

Remove the frame assembly and backrest and place on foam  

4)

 

Unseal the part boxes to reveal the 

Small Component Bags

, which 

should include small components and “

Small Component Verification 

Sheets”

, as well as some of the large components below. 

a.

 

NOTE: Some boxes may be empty which are used as filler material in 
packaging 

5)

 

Remove both batteries and charging port from the SRAM accessory box 
and begin charging the derailleur batteries while you assemble the 
handcycle 

6)

 

Use the “

Large 

Component and Accessory” verification 

checklist below 

to verify that all major components are present. 

7)

 

Once you’ve confirmed that all large components are present, proceed 
to the “Small Component Verification” step.

 

a.

 

If you discover any components are missing, please contact our Customer 
Service Department with your serial number and the Part Number/Description 
of the missing components

[email protected]

 

Large Component Verification and Accessory Checklist (QA 
and Customer): 

 

QUALITY CHECKLIST 

 

                    CUSTOMER CHECKLIST 

1)

 

Frame Assembly (1) 

 

 

 

 

 

2)

 

Drivetrain (1)   

 

 

 

 

 

3)

 

Crank Arm with Handpedal (1)   

 

 

 

4)

 

Footrests (2)   

 

 

 

 

 

5)

 

Backrest (1) 

 

 

 

 

 

 

6)

 

Rear Wheels (2) 

 

 

 

 

 

7)

 

Bumper (found in wheel box) (1)  

 

 

 

8)

 

Positioning Strap (1) 

 

 

 

 

 

9)

 

Safety Flag (1) found in Wheel Box 

 

 

 

10)

 

Accessories (if applicable) 

 

 

 

 

11)

 

Small Component Bags with Verification Sheets (4)  

 

QA Signature & Date: 

________________________________________ 

Summary of Contents for NRG Series

Page 1: ...No 60121508 Rev E 1 Instructions Force NRG Customer Assembly READ THIS BEFORE UNPACKAGING YOUR PRODUCT COMPONENT VERIFICATION CHECKLIST AND ASSEMBLY INSTRUCTIONS O HOLE PUNCH TO ATTACH DOCUMENT TO DRIVETRAIN ...

Page 2: ...l in packaging 5 Remove both batteries and charging port from the SRAM accessory box and begin charging the derailleur batteries while you assemble the handcycle 6 Use the Large Component and Accessory verification checklist below to verify that all major components are present 7 Once you ve confirmed that all large components are present proceed to the Small Component Verification step a If you d...

Page 3: ...into the frame following Figure D Once installed position the steer tube with approximately 2 protruding out from the bottom of the headtube d e Reinstall the upper headset assembly components following figure D You will need to ensure that the headset components are positioned as closely to the head tube as possible If done correctly you should no longer be able to see the bearings You can also u...

Page 4: ... the top and bottom of the assembly If not you can pull the steer tube up down by tightening the cap on the opposite end and losing the cap on the end you re pulling away from If you re having difficulty making this adjustment you may need to loosen the clamp hardware so that the steer tube can move k After both end caps are tightened tighten the fork hinged clamps recommended torque 8 9 N m l m I...

Page 5: ... mounting screws g h 3 Crank Arm a Install the crank arm assembly using the hardware from SHEET 2 and the 5mm Allen Key from SHEET 1 i NOTE If screws are already found in crank arm the screws on SHEET 2 are extras bonus b Remove the end cap from the spindle using a 5mm Allen Key from SHEET 1 c Before installing crank arm bolts slide crank arm over the spindle a NOTE You may need to open the crank ...

Page 6: ...re that the cushion inside the strap is positioned to be in contact with riders leg when riding the handcycle b Install footrest hardware from SHEET 2 using the 5mm Allen Key from SHEET 1 c NOTE You re going to want to adjust the location of the footrests once the bike is fully assembled and you re able to sit in the bike for now just estimate the location and tighten the hardware ...

Page 7: ...imately 4 from the cross member of the frame Ensure that the backrest is centered between the frame rails Rotate the crescents so they are pointing towards the back of the handcycle Connect the backrest crescent brackets to the frame by finger tightening the M6 X 35mm screws split washers and plastic spacers from SHEET 3 i NOTE The number of spacers required depends on the seat width of the handcy...

Page 8: ...ou have b Determine which wheel goes on the left vs right side of handcycle based on the arrow on the sidewall of the tires It can be hard to see but keep looking it s there c Insert the axles into the axle receivers in the camber tube ensuring that axles are going in straight to prevent cross threading which could damage the axle receivers and or axles d Tighten the axles with the appropriately s...

Page 9: ...ils c 10 Final Safety Check and Batteries a Remove battery covers by unlatching the hinged lock This lock is located on the bottom side of the derailleurs and rotates downward when in the unlocked position i NOTE Always remove batteries and install battery covers when transporting the handcycle b Install batteries that have been charged into the Chainring and Cassette Derailleur The battery life i...

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