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Follett Horizon Elite HCE1010A/W, Operation And Service Manual, Page: 1 / 44

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Follett Horizon Elite HCE1010A/W Operation And Service Manual Download Page 1

HCE1010A/W, HME1010A/W, HCE1410A/W, HME1410A/W 

1

HCE1010A/W, HCE1410A/W, HME1010A/W, HME1410A/W 

Horizon Elite™ 230 V/50 Hz Ice Machines (Self-contained)

801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com

Following installation, please forward this manual

to the appropriate operations person.

Operation and Service Manual

Order parts online
www.follettice.com

01096155R00

Summary of Contents for Horizon Elite HCE1010A/W

Page 1: ...te 230 V 50 Hz Ice Machines Self contained 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropr...

Page 2: ...houses and by clients in hotels motels and other residential type environments bed and breakfast type environments catering and similar non retail applications WARNING To avoid a hazard due to instab...

Page 3: ...all models 8 Service 12 Ice machine operation all models 12 Bin full detection system 14 Electrical system 15 Compressor data 18 Gearmotor data 18 Fan motor data 18 Mechanical System 19 Evaporator di...

Page 4: ...ine which model you have Follett model numbers are designed to provide information about the type and capacity of Follett equipment Following is an explanation of the different model numbers in the se...

Page 5: ...ndenser drain water cooled condenser only Notes 3 4 non vented drain line must slope a minimum of 1 4 per foot 6 mm per 30 4 cm run Drain to be hard piped and insulated Separate drains for ice machine...

Page 6: ...407 386 366 kg 70 1001 938 874 826 778 lbs 21 454 425 396 375 353 kg 80 947 888 830 787 745 lbs 27 430 403 376 357 338 kg 90 892 839 786 749 712 lbs 32 405 381 357 340 323 kg 1410 Air cooled ice machi...

Page 7: ...d exhaust air grilles must provide at least 250 sq in 1615 sq cm of open area Air cooled ice machines 18 458 mm minimum clearance between discharge and air intake grilles A 22 51 57 2 cm B 22 48 57 1...

Page 8: ...care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner Polish or equivalent Monthly condenser cleaning air cooled icemaker only 1 Use a vacuum cleaner or stiff b...

Page 9: ...il CLEANER FULL light comes on Do not overfill 4 Place one Sani Sponge in remaining sanitizing and cleaning solution and retain for Step 9 Note Do not use bleach to sanitize or clean the icemaker CLEA...

Page 10: ...wn Fig 6 8 Using disposable food service grade gloves insert dry Sani Sponge 9 Insert Sani Sponge soaked in SafeClean Plus from Step 4 10 Push both Sani Sponges down ice transport tube with supplied p...

Page 11: ...upling Press power switch ON Ice pushes Sani Sponges through ice transport tube Fig 9 13 Place a sanitary 2 gal or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes 1...

Page 12: ...let The continuous extrusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition...

Page 13: ...ard will sense the activation During normal operation the water level rises and falls between the Normal High and Normal Low probes As water is consumed to make ice the level will fall until the Norma...

Page 14: ...ning position of the flag is down and the switch is closed When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up opening the switch and s...

Page 15: ...me of which will lock the machine off A flashing green light labeled POWER indicates power to the machine All other normal operation status indicators are covered as follows Ice machine disposition Op...

Page 16: ...ine shuts down on a full bin and there has been 30 minutes of cumulative compressor run time the machine will purge before starting During this purge if water does not get below the low probe in the r...

Page 17: ...HCE1010A W HME1010A W HCE1410A W HME1410A W 17 Wiring diagram...

Page 18: ...r start winding 208 230 V 4 04 2 49 Compressor run winding 208 230 V 1 46 0 81 Gearmotor data Gearmotor current 2 0A 208 230 V Gearmotor torque out high amp trip point 2 8A 208 230 V Locked rotor amps...

Page 19: ...y 1 Press CLEAN button to purge evaporator Turn power OFF when LO WATER lights 2 Unscrew and disconnect transport tube from louvered docking assembly Fig 11 3 Remove gearbox insulation Fig 12 4 Discon...

Page 20: ...move gear motor bolts 9 16 wrench 7 Remove gear motor and wipe auger shaft clean WIPE AUGER SHAFT Fig 15 8 Remove main housing insulation and shuttle insulation Fig 16 9 Remove front feed water tube f...

Page 21: ...with 3 16 allen wrench then remove auger and main housing together Note Auger is sharp wear protective gloves Fig 18 11 Rotate auger to align opening in auger flange with stream divider 12 Pull out a...

Page 22: ...ecess 16 Apply liquid hand soap to raised area of auger shaft and interior rubber portion of shaft seal before installing seal 17 Clean O ring groove Lubricate O ring with petrol gel and reinstall Car...

Page 23: ...switch Align holes with pins Fig 23 1 and depress switch button Fig 23 2 to clear shuttle tab Fig 24 23 Install shuttle drain tube and front feed water tube Fig 24 Fig 25 24 Install main housing insul...

Page 24: ...Slide gear motor onto auger and Install gear motor bolts 9 16 wrench Fig 27 27 Connect gear motor wires Fig 28 28 Pry auger forward and roate auger using 1 2 wrench to align keyways 29 Install key fu...

Page 25: ...W HCE1410A W HME1410A W 25 Fig 30 31 Rotate retainer fork to align screw holes 32 Install screws to secure retainer fork Fig 31 33 Install gearbox insulation Fig 32 34 Connect transport tube to louver...

Page 26: ...32 C 100 F 38 C Pressure psig discharge suction 190 32 225 34 258 36 292 39 325 41 System Operating Pressures Discharge Suction PSIG Potable Water F C Condenser Water F C 50 10 60 16 70 21 80 27 90 32...

Page 27: ...290 32 290 32 290 33 290 33 psig 60 16 290 33 290 33 290 33 290 33 290 33 psig 70 21 290 33 290 33 290 33 290 33 290 33 psig 80 27 293 33 293 33 293 33 293 33 293 33 psig 90 32 295 34 295 34 295 34 29...

Page 28: ...Refrigerant replacement requirements 1 Non contaminated refrigerant removed from any Follett refrigeration system can be recycled and returned to the same system after completing repairs Recycled ref...

Page 29: ...inlet 2Ambient water temperature is measured in the ice machine water reservoir Ice capacity test Ice machine production capacity can only be determined by weighing ice produced in a specific time pe...

Page 30: ...lity causing ice to jam auger 2 Damaged shuttle mechanism 3 Intermittent drive output from PC board Evaporator will freeze causing a HI AMPS error 4 Gearmotor is unplugged 1 Clean ice machine Increase...

Page 31: ...achine is not making ice Lo water 1 Water supply is insufficient 2 Low water pressure 3 Defective water feed solenoid valve Stuck in closed position 4 No water feed output from PC board 5 Plugged scre...

Page 32: ...A W HME1010A W HCE1410A W HME1410A W Replacement parts Evaporator assembly 1 3 21 14 13 12 11 9 29 7 8 20 15 16 18 22 23 13 31 19 13 24 25 26 28 28 4 5 27 10 2 31 17 17 17 17 17 35 34 33 36 13 6 30 32...

Page 33: ...01118652 18 Solenoid water feed 220 V 01107515 19 Reservoir lid and sensors includes screws and o ring 01118108 20 Valve shut off water 502921 21 Auger 1010 self contained includes seal key and auger...

Page 34: ...34 HCE1010A W HME1010A W HCE1410A W HME1410A W 9 1 8 8 7 6 4 5 3 2 3 1410 1010 Air cooled assembly...

Page 35: ...00117077 4 Insulation bulb TXV 00106534 5 Drier 00134593 6 Valve expansion thermal includes insulation and 2 clamps 01118942 7 Insulation TXV body and bulb 502830 8 Compressor 1010 230 V 50 Hz include...

Page 36: ...36 HCE1010A W HME1010A W HCE1410A W HME1410A W Water cooled assembly 4 14 8 7 5 10 13 18 11 6 1 3 2 16 14 15 17 9 12 4...

Page 37: ...2 clamps 01118942 8 Insulation TXV body and bulb 502830 9 Condenser w c 1010 1410 00129502 10 Valve shut off water 502222 11 Coupling 206411 12 Ty rap 204584 13 Fitting flared adapter 00996876 14 Comp...

Page 38: ...38 HCE1010A W HME1010A W HCE1410A W HME1410A W Electrical box 1 7 4 3 2 6 5 13 11 8 9 12 10...

Page 39: ...5 Relay compressor starting 230 V 50 Hz 1010 00141648 1010 only 5 Relay compressor starting 230 V 50 Hz 1410 00157131 1410 only 6 Contactor 230 V 50 Hz 00117010 7 Capacitor compressor starting 230 V 5...

Page 40: ...10A W HME1010A W HCE1410A W HME1410A W Integration kit top mount and RIDE remote ice delivery 1 11 2 2 13 10 12 4 5 7 8 12 1 11 10 2 9 4 5 6 7 8 2 6 3 3 RIDE model configuration Top mount configuratio...

Page 41: ...Not shown Integration kit RIDE model Harmony or Bin includes 10 3m of tube and insulation 00171397 Not shown Integration kit drop in 00145334 Not shown Integration kit Cornelius PR150 00144774 Not sho...

Page 42: ...42 HCE1010A W HME1010A W HCE1410A W HME1410A W Skins assembly 11 7 5 4 3 6 9 8 10 2 1 10...

Page 43: ...se clamp 500377 8 Plate strain relief 00192070 9 Louvered docking assembly 1010 includes strain relief plate bulkhead fitting 01119015 1010 only 9 Louvered docking station 1410 includes strain relief...

Page 44: ...l free 877 612 5086 1 610 252 7301 www follettice com Horizon Harmony Ice Manager SafeCLEAN Sani Sponge and Vision are trademarks of Follett Corporation Chewblet RIDE and Follett are registered tradem...

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