Follett Horizon Elite HCD1010R/N Operation And Service Manual Download Page 30

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HCD1010R/N, HMF1010R/N, HCD1410R/N, HMF1410R/N

Refrigeration system diagram

EVAPORATOR UNIT

CONDENSER

CONDENSER UNIT

HEAD CONTROL VALVE

CHECK VALVE

COMPRESSOR

LOW SIDE

SERVICE VALVE

W/ SERVICE PORT

RECEIVER

HIGH SIDE

SERVICE VALVE
W/ SERVICE PORT

FILTER-DRIER

SIGHT GLASS

HIGH SIDE

SERVICE VALVE
W/ SERVICE PORT

LOW SIDE

SERVICE VALVE
W/ SERVICE PORT

FILTER

HEAT EXCHANGER

LOW SIDE

SERVICE PORT

LOW SIDE

SERVICE VALVE
W/ SERVICE PORT

HIGH SIDE

SERVICE VALVE

W/ SERVICE PORT

HIGH SIDE

SERVICE PORT

SIGHT GLASS

SOLENOID VALVE

THERMOSTATIC

EXPANSION

VALVE

HIGH SIDE

SERVICE VALVE
W/ SERVICE PORT

LOW PRESSURE VAPOR

LOW PRESSURE LIQUID

HIGH PRESSURE LIQUID

HIGH PRESSURE VAPOR

CHECK VALVE

SUCTION

ACCUMULATOR

HIGH PRESSURE SWITCH

Summary of Contents for Horizon Elite HCD1010R/N

Page 1: ...Elite Ice Machines Remote Condensing 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate...

Page 2: ...2 HCD1010R N HMF1010R N HCD1410R N HMF1410R N...

Page 3: ...all models 9 Service 13 Ice machine operation all models 13 Bin full detection system 15 Electrical system 16 Mechanical System 21 Evaporator disassembly 21 Evaporator reassembly 24 Refrigeration syst...

Page 4: ...0 up to 1466 lbs 665 kg 1810 up to 1790 lbs 812 kg 2110 up to 2039 lbs 925 kg V Vision H Harmony B Ice storage bin J Drop in M Ice Manager diverter valve system P Cornelius Profile PR150 Condenser Ser...

Page 5: ...nded within 10 feet 3 m Follett recommends installation of Follett water filter system part 00130286 in ice machine inlet water line Flush drain plumbing 3 4 MPT flush drain connection at the rear of...

Page 6: ...C Evap Potable Water Temperature F C F 60 70 80 90 100 C 16 21 27 32 38 50 1051 978 906 834 763 lbs 10 477 444 411 379 346 kg 60 994 925 855 796 737 lbs 16 451 420 388 361 335 kg 70 937 871 805 758 7...

Page 7: ...s The intake and exhaust air grilles must provide at least 250 sq in 1615 sq cm of open area Air cooled ice machines 18 458 mm minimum clearance between discharge and air intake grilles A 21 26 54 0 c...

Page 8: ...8 HCD1010R N HMF1010R N HCD1410R N HMF1410R N Condensing unit 36 25 921 mm 25 5 648 mm 26 08 662 mm...

Page 9: ...kly exterior care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner Polish or equivalent Monthly condenser cleaning air cooled icemaker only 1 Use a vacuum cleane...

Page 10: ...cleaning cup until CLEANER FULL light comes on Do not overfill 4 Place one Sani Sponge in remaining sanitizing and cleaning solution and retain for Step 9 Note Do not use bleach to sanitize or clean t...

Page 11: ...wn Fig 6 8 Using disposable food service grade gloves insert dry Sani Sponge 9 Insert Sani Sponge soaked in SafeClean Plus from Step 4 10 Push both Sani Sponges down ice transport tube with supplied p...

Page 12: ...upling Press power switch ON Ice pushes Sani Sponges through ice transport tube Fig 9 13 Place a sanitary 2 gal or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes 1...

Page 13: ...let The continuous extrusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition...

Page 14: ...ard will sense the activation During normal operation the water level rises and falls between the Normal High and Normal Low probes As water is consumed to make ice the level will fall until the Norma...

Page 15: ...ning position of the flag is down and the switch is closed When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up opening the switch and s...

Page 16: ...ch will lock the machine off A flashing green light labeled POWER indicates power to the machine All other normal operation status indicators are covered as follows Ice machine disposition Operating c...

Page 17: ...ine shuts down on a full bin and there has been 30 minutes of cumulative compressor run time the machine will purge before starting During this purge if water does not get below the low probe in the r...

Page 18: ...0R N HMF1410R N Wiring diagram evaporator unit Gearmotor data Gearmotor current 2 8A 115 V Gearmotor torque out high amp trip point 5 6A Resistance of windings 115 vac gearmotor Bison White to Black 3...

Page 19: ...3 T2 COMPRESSOR CONTACTOR COIL see note A TERMINAL BOARD P1 HP LP T3 L3 START CAPACITOR WITH BLEEDER RESISTOR 4 6 1 L2 L3 T3 T1 F1 F2 FC FAN 1 POTENTIAL RELAY see note B 5 2 FAN 2 L1 CRANK CASE HEATER...

Page 20: ...OR COIL see note A TERMINAL BOARD P1 HP LP T3 L3 L2 L3 T3 T1 F1 F2 FFC FAN 1 Y OUT C 115 VAC CRANK CASE HEATER 230 VAC L1 D T L2 L3 TO 230 VAC AT PHASE MONITOR TERMINAL BOARD A B RECEIVER HEATER TO L1...

Page 21: ...y 1 Press CLEAN button to purge evaporator Turn power OFF when LO WATER lights 2 Unscrew and disconnect transport tube from louvered docking assembly Fig 11 3 Remove gearbox insulation Fig 12 4 Discon...

Page 22: ...emove gear motor bolts 1 2 wrench 7 Remove gear motor and wipe auger shaft clean WIPE AUGER SHAFT Fig 15 8 Remove main housing insulation and shuttle insulation Fig 16 9 Remove front feed water tube f...

Page 23: ...with 3 16 allen wrench then remove auger and main housing together Note Auger is sharp wear protective gloves Fig 18 11 Rotate auger to align opening in auger flange with stream divider 12 Pull out a...

Page 24: ...ecess 16 Apply liquid hand soap to raised area of auger shaft and interior rubber portion of shaft seal before installing seal 17 Clean O ring groove Lubricate O ring with petrol gel and reinstall Car...

Page 25: ...switch Align holes with pins Fig 23 1 and depress switch button Fig 23 2 to clear shuttle tab Fig 24 23 Install shuttle drain tube and front feed water tube Fig 24 Fig 25 24 Install main housing insul...

Page 26: ...Slide gear motor onto auger and install gear motor bolts 9 16 wrench Fig 27 27 Connect gear motor wires Fig 28 28 Pry auger forward and rotate auger using 1 2 wrench to align keyways 29 Insert key fu...

Page 27: ...N HCD1410R N HMF1410R N 27 Fig 30 31 Rotate retainer fork to align screw holes 32 Install screws to secure retainer fork Fig 31 33 Install gearbox insulation Fig 32 34 Connect transport tube to louver...

Page 28: ...urn power OFF when LO WATER lights Note In many applications removing the gearmotor main housing and auger will allow for the ice machine to be pulled out further for better access to rear components...

Page 29: ...n condensing pressure During summer conditions the discharge pressure is high thus closing the discharge port of the valve Hence there is full liquid flow from the condenser to the receiver A check va...

Page 30: ...IGHT GLASS HIGH SIDE SERVICE VALVE W SERVICE PORT LOW SIDE SERVICE VALVE W SERVICE PORT FILTER HEAT EXCHANGER LOW SIDE SERVICE PORT LOW SIDE SERVICE VALVE W SERVICE PORT HIGH SIDE SERVICE VALVE W SERV...

Page 31: ...refrigeration servicing procedures will void the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit...

Page 32: ...in up position 3 Damaged or improperly installed thermostat open 4 Transport tube backed out of coupling 1 Correct transport tube routing 2 Repair or replace shuttle mechanism 3 Replace or reposition...

Page 33: ...achine is not making ice Lo water 1 Water supply is insufficient 2 Low water pressure 3 Defective water feed solenoid valve Stuck in closed position 4 No water feed output from PC board 5 Plugged scre...

Page 34: ...0R N HCD1410R N HMF1410R N Replacement parts Evaporator assembly 1 3 21 14 13 12 11 9 29 7 8 20 15 16 18 22 23 13 31 31 31 31 31 19 13 24 25 26 28 28 4 5 10 2 31 17 17 17 17 17 35 34 33 36 6 30 32 27...

Page 35: ...s screws and o ring 01118108 20 Valve shut off water 502921 21 Auger 1010 remote condensing includes seal key and auger hardware 01117944 1010 only 21 Auger 1410 remote condensing includes seal key an...

Page 36: ...36 HCD1010R N HMF1010R N HCD1410R N HMF1410R N 2 12 1 4 9 5 3 8 13 14 7 11 6 10 15 16 Low side assembly...

Page 37: ...t 01121292 5 Valve expansion thermal includes TXV insulation 01118942 6 Insulation TXV bulb and body 502830 7 Valve shut off liquid line 00107060 8 Valve liquid line solenoid 01165646 9 Insulation bul...

Page 38: ...38 HCD1010R N HMF1010R N HCD1410R N HMF1410R N Electrical box 1 7 4 3 2 8 6 5...

Page 39: ...1 Cover electrical box air water cooled 01118975 2 Board control 120 V includes stand offs 01117829 3 Stand offs set of 8 00130906 4 Switch TDS 01165695 5 Switch evaporator clean 01165703 6 Switch ice...

Page 40: ...10R N HMF1010R N HCD1410R N HMF1410R N Integration kit top mount and RIDE remote ice delivery 1 11 2 2 13 10 12 4 5 7 8 12 1 11 10 2 9 4 5 6 7 8 2 6 3 3 RIDE model configuration Top mount configuratio...

Page 41: ...ation kit RIDE model Harmony or Bin includes 10 3m of tube and insulation 00171397 Not shown Integration kit drop in 00145334 Not shown Integration kit Cornelius PR150 00144774 Not shown Integration k...

Page 42: ...42 HCD1010R N HMF1010R N HCD1410R N HMF1410R N Skins assembly 10 5 4 3 6 8 7 11 9 2 1...

Page 43: ...5 5 Nut 00145342 6 Hose clamp 500377 7 Plate strain relief 00192070 8 Louvered docking assembly 1010 includes strain relief plate bulkhead fitting 01121425 1010 only 8 Louvered docking station 1410 in...

Page 44: ...5 9 Shut off valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure control 0101831...

Page 45: ...f valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure control 01018316 15 Contac...

Page 46: ...driers 01122621 9 Shut off valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure c...

Page 47: ...off valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure control 01018316 15 Con...

Page 48: ...48 HCD1010R N HMF1010R N HCD1410R N HMF1410R N...

Page 49: ...HCD1010R N HMF1010R N HCD1410R N HMF1410R N 49...

Page 50: ...mento realizar hoy mismo el registro En el formulario incluimos un espacio en blanco para sus comentarios y opiniones Inf rmenos sobre su experiencia para que podamos incorporarla a nuestros continuos...

Page 51: ...Fazemos votos de que o nosso equipamento cumpra ou exceda as suas expectativas dado que temos por objetivo fornecer produtos e servi os de elevado valor que mere am a sua total satisfa o Pedimos lhe...

Page 52: ...igt att installationen genomf rs enligt fabrikens anvisningar s att din utrustning arbetar med h gsta effektivitet Follett LLC ansvarar inte f r f ljdskador kostnader avgifter eller f rluster som orsa...

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