Foley Engines ZF 45 C - Toyota, Repair Manual

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Repair Manual and Spare Parts List ZF 45C / 63C / 88C
26
SECTION VII: FUNCTION TEST
1. FILLING UP WITH TRANSMISSION FLUID
Filling with ATF fluid into the dipstick opening.
Quantity:
ZF 45C vers. 10,001: 2.1 US-qts (2,0 liters)
ZF 45C Walter vers. 002: 2.1 US-qts (2,0 liters)
ZF 45C Toyota vers. 11,003: 1.7 US-qts (1,6 liters)
ZF 63C vers. 07,001: 2.1 US-qts (2,0 liters)
ZF 88C vers. 001: 2.1 US-qts (2,0 liters)
ATF (Automatic Transmission Fluid) such as, per list on
section IX.
2. CHECK FLUID LEVEL
Carry out a trial run after oil filling.
Set shifting lever to neutral position (N). Start engine and let
it run idle for a short time to fill the cooler and pipelines with
transmission oil. Stop the engine and check oil level again.
If necessary, top up with oil. Excessive oil should be
removed. The fluid level on the dipstick (item 1, figure B)
should be between the min. end max marks. The fluid level
should be checked again after a short driving period.
NOTE: Some transmissions may have different oil
dipsticks, depending on the version:
A) When inserted into the housing hole, it expands by turning
the handle in clockwise direction; (see Fig item A).
B) It is threaded (See Fig. item B).
IMPORTANT
Oil check with threaded dipstick (B) must be done in a
different way compared with the one not threaded (A).
A) Oil dipstick and housing hole not threaded: dipstick
completely inserted into hole.
B) Oil dipstick and housing hole threaded: dipstick not
inserted into the housing hole (not screw in).
NOTE: Dipstick version A doesn't require any O-Ring,
dipstick version B requires O-Ring. (see item 27 in
explosion drawing pag. 41.
SECTION VI: TIGHTENING TORQUES
Part Size Torque in Nm Torque in lb ft.
Housing bolts M8 18 Nm 13 lb ft.
Oil pump bolts M8 18 Nm 13 lb ft.
Plate oil filter M8 18 Nm 13 lb ft.
Distributor lever M8 23 Nm 17 lb ft.
Output flange ring nut M32x1.5 120 Nm 88 lb ft.
Breather filter (with Loctite n
°
574) - Hand tight Hand tight
Dipstick - Hand tight Hand tight
Stop screw - 12 Nm 8.9 lb ft.
Guide bolt - 12 Nm 8.9 lb ft.
Plug 3/8 - 18 NPTF - 10 Nm 7.4 lb ft.
Pressure plug - 25 Nm 18.5 lb ft.
A
housing
B
1
housing