background image

2

Installation and Operation Manual

9.

CAUTION:

Do not attempt to operate the

system at or above a temperature of 160

o

F

[71

o

C].

10.

CAUTION:

Be sure that the electrical source of

power for the 2001, 2002, 2002HP, 2024 and

3000 series units are 12 or 24 volt, all with

negative-ground DC. The systems require a

minimum current rating as listed in the

appropriate OIPM for that model.

11.

CAUTION:

Periodically inspect the pump and

the system components. Perform routine

preventive maintenance as required. Failure to

perform routine maintenance may damage the

pump. See the maintenance section of this

manual for recommended maintenance

procedures and intervals between maintenance

work.

12.

CAUTION:

Read and understand the “Operating

Instructions” section before attempting to

operate the unit.

13.

CAUTION:

Always disconnect the ground straps

and control cables from the Digital Display

Control Module or other FoamPro equipment

before electric arc welding at any point on the

apparatus. Failure to do so will result in a power

surge through the unit that could cause

irreparable damage to the display or other

system components.

14.

CAUTION:

The cables shipped with each

FoamPro unit are tested at the factory.

Improper handling and forcing connections can

damage these cables which could result in other

system damage.

1. Do not pump at pressures higher than the

maximum recommended pressure (400 psi [28

BAR]).

2. Do not permanently remove or alter any

guarding devices or attempt to operate the

system when these guards are temporarily

removed.

3.

Always disconnect the power source before

attempting to service any part of the pump.

Note this system contains a capacitor which will

hold a charge for a time after power is

disconnected. Take care to dissipate this

charge by connecting a 12 or 24 volt test lamp

from the pump base to the positive main power

terminal.

4.

Release all pressure

within the system before

servicing any of its components.

5.

Drain all concentrate and water

from the

discharge system before servicing any of its

component parts.

6. Check all hoses for weak or worn conditions

after each use. Ensure that all connections and

fittings are tight and secure.

7. From the foam pump outlet to the injector fitting,

use only pipe, hose, and fittings that are rated at

or above the maximum pressure (400 psi [28

BAR] minimum for 2001, 2002, 2024 and 3000

series systems, and 600 psi [41 BAR] for

2002HP) rating that the water pump system

operates.

8. Any electrical system has the potential to cause

sparks during service. Be sure to eliminate

explosive or hazardous environments during

service/repair.

1

Safety

Please read all of the following safety precautions and follow

carefully. They are important to the prevention of personal

injury or damage to the equipment.

Summary of Contents for 2527-0142

Page 1: ...d and tested In order to maintain the high quality of your unit and to keep it in a ready condition it is important to follow the instructions on care and operation Proper use and good preventive main...

Page 2: ...result in other system damage 1 Do not pump at pressures higher than the maximum recommended pressure 400 psi 28 BAR 2 Do not permanently remove or alter any guarding devices or attempt to operate the...

Page 3: ...is designed to add specific options to the functionality of your 2000 or 3000 Series FoamPro System Basic installation setup calibration and operation are all the same as the standard controller Refer...

Page 4: ...Down Button Internal Calibration Switch Internal Diagnostic Switch Flowmeter or MultiFlo Connector 3 Pin Control Connector 5 Pin CMS Connector 6 Pin Up Button Remote Start Stop Connector 4 Pin Select...

Page 5: ...efault must be reset to the AUTO OFF mode This is done by following the procedure as listed 1 Remove the cover screws for setup and diagnostics modes see figure 1 on page 4 2 Enter the set up mode by...

Page 6: ...White Black Separate and Seal Ends Brown A Tank Float A Switch Terminal Block Located on Bottom of Valve Bracket CAUTION Prevent system short circuits by stripping only 1 4 inch of insulation from wir...

Page 7: ...LUE 12 V OR 24 V POWER SOURCE BROWN GREY PINK WHITE BLACK BLUE CABLE TO LOWER 6 PIN PORT OF DISPLAY 2520 0091 B COM A GND FLUSH VALVE TANK B VALVE TANK A VALVE CAUTION PREVENT SYSTEM SHORT CIRCUITS BY...

Page 8: ...cts as above stated THERE ARE NO OTHER EXPRESS WARRANTIES ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE YEA...

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