FOAMICO 7011613 Operation Manual Download Page 35

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MO 0145-4 NEXT 701613-18_UK

15-04-2019

Inlet

Outlet

A. Water inlet

C1-C3. Chemical inlet

D. Air inlet

E. Outlet for rinse and foam

Components

1. Flow switch

3. Pump

4. Temperature transmitter TP1000

5. Check valve water

6. Pressure gauge

7. Pressure transmitter

8. Check valve water

9. Rinse / foam block

10. Check valve chemical

11. Check valve air

12.

13. Air regulator / pressure gauge

14. Air compressor

15. Ball valve for hose connection

Summary of Contents for 7011613

Page 1: ...1 MO 0145 4 NEXT 701613 18_UK 15 04 2019 Operation Manual FOAMICO NEXT Mobile station with Compressor MO 0145 4 7011613 Mobil station without Compressor X AIR MO 0145 4 7011618...

Page 2: ...Spray disinfection 11 5 5 Stop of operation 12 6 Troubleshooting Failures 15 6 1 Troubleshooting 15 6 2 Failures control system 15 6 2 1 The pump does not start 15 6 2 2 The pump will not stop 16 6 2...

Page 3: ...compressor 30 9 9 Spare parts Air regulator complete with bracket 1001488 31 10 Electrical diagram 32 10 1 Spare parts Control box compressor 1001492 33 10 2 Flow diagram MS0145 0 MS0145 5 With compre...

Page 4: ...tear as well as damage on parts which can be related to negligent or wrong treatment are not covered by this guarantee This guarantee does not cover at all if the system has been exposed to frost This...

Page 5: ...nd maintenance of it Never direct the water jet towards persons Make sure that the couplings lock when the hose and nozzles are connected Always follow this procedure before use Always depressurize th...

Page 6: ...s Any other kind of application or use beyond this is considered to be inappropriate and deviant concerning the requirements and may lead to dangerous situations FOAMICO is not liable for any sequenti...

Page 7: ...am disinfection Rinsing Foam Cleaning e g acid Foaming Foam Cleaning e g Alkaline Spray disinfection 3 2 Models FOAMICO supplies this NEXT Mobil Unit in 6 different versions The actually version can b...

Page 8: ...8 MO 0145 4 NEXT 701613 18_UK 15 04 2019 3 3 Model Overview Typ 1 MO 0145 1 Typ 2 MO 0145 2 Typ 3 MO 0145 3 Typ 4 MO 0145 4 Typ 5 MO 0145 5 Typ 0 MO 0145 0...

Page 9: ...orrespond to distance from the water supply the maximum water flow and vertical distance from the boosting System 4 3 Water supply ATTENTION Connection to water supply should always be done in accordi...

Page 10: ...ATTENTION The voltage and frequency is marked on the main station s and the pumps nameplates Make sure they are suitable for the electricity supply of the installation site 4 5 Supply of Detergent an...

Page 11: ...t the rinsing nozzle or rinsing pipe in the coupling at the low pressure valve gun marked with blue or green protection 2 set the handle POS D fig 5 1 in rinse position 3 The system is now ready for r...

Page 12: ...S D fig 5 1 back in rinse position when Foam operation is ended 6 ATTENTION Before choosing another cleaning operation with another chemical the system must be flushed with clean water for at least 30...

Page 13: ...upply B Compressed air connection D Handle for selecting operation E Connection for hose Rinse and foam F Advanced control panel G connection for limiting nozzles Adjust concentrations H Pressure redu...

Page 14: ...0 bar Inlet pressure Actual measured inlet pressure Liquid temp water temperature in top of the pump FIGURE 5 3 Display photo Pump running Discharge press Actual discharge pressure from pump maximum s...

Page 15: ...container Change to new chemical container Suction filter above fluid level in the chemical container Lead the suction filter underneath the fluid level No compressed air to the system Open the air in...

Page 16: ...le POS D fig 5 1 into rinse position If the problem is still not solved contact service technician 6 2 3 Red light illuminated at the pump The pump does not start or has suddenly stopped and the red l...

Page 17: ...Reset the unit Turn the Handle POS D fig 5 1 into position for 5 seconds The unit will start when there is water consumption Follow the instruction at the display to set it back to the home screen fi...

Page 18: ...ngs Always make sure there is a nozzle or lance mounted in the coupling before opening Rinsing through an open coupling can damage the O rings 7 5 Ball valves Every ball valve on the inlet for water i...

Page 19: ...urrent with compressor Foam A 14 8 11 6 A Nominal current without compressor A 14 3 11 1 A Fuse A 16 Dimension mm2 2 5 Dimensions WxHxD mm 725 x 1225 x 985 Weight with compressor kg 150 Weight without...

Page 20: ...20 MO 0145 4 NEXT 701613 18_UK 15 04 2019 9 Spare parts 9 1 Enclosure Mobile unit MO 0145 4 With and without compressor Figure 9 1 Mobile station enclosures...

Page 21: ...21 MO 0145 4 NEXT 701613 18_UK 15 04 2019 9 2 Overview Mobile unit MO 0145 4 with compressor Figure 9 2 Overview Mobile unit with compressor...

Page 22: ...r 5 pc D se Halter 1 1001263 Control switch for 2 pressure system Kontrollschalter f r 2 1000886 Cable for Proximity sensors Kabel f r 1 1001246 Bracket f block Mobile system Halter f r Schaltkasten 1...

Page 23: ...23 MO 0145 4 NEXT 701613 18_UK 15 04 2019 9 3 Overview Mobile unit MO 0 5 without compressor...

Page 24: ...tem Halter f r Schaltkasten 1 1001831 El control box Pump Comp 3 x 400V Schaltkasten f r 1 1002069 T Nipple tube 1 1 2 1 L 200mm T St ck 1 1001954 Pump w Saver motor CRNE 1 23 HS GI E HQQE 7 5kW Pumpe...

Page 25: ...l valve and quick coupling QTY Part Number Description Description1 Beschreibung 1 1000069 Ball valve 1 2 RG female female Kugelhahn 1 2 1 1000037 Quick connect coupling 1 2 RG male Schnellkupplung 1...

Page 26: ...26 MO 0145 4 NEXT 701613 18_UK 15 04 2019 9 5 Spare parts Rinse and foam block 1001040 44 1001218 Figure 9 5 Spare parts pipe system foam and rinse circuit...

Page 27: ...ll gasket Stopfen und Halter f r 1 1000520 Plug 1 4 RG 1 4 RG Verschlusskappe 1 1001002 Check valve 1 4 x 1 4 male male EPDM R ckschlagventil Luft 3 1001008 1 6 Injector for 3 Injector system 1 6 Inje...

Page 28: ...28 MO 0145 4 NEXT 701613 18_UK 15 04 2019 9 6 Spare parts Rinse and foam block 1001309 13 Abbildung 9 6 Ersatzteile Schaum Sp lblock...

Page 29: ...sket Stopfen und Halter f r 1 1001002 Check valve 1 4 x 1 4 male male EPDM R ckschlagventil Luft 3 1001008 1 6 Injector for 3 Injector system 1 6 Injektor f r 1 1001064 O Ring 31 47 x 1 78 O Ring 1 10...

Page 30: ...ection MO 0145 5 1001044 1001675 1001008 Foam Foam Foam Table 9 7 Part no function block Positioning ring Injector Part No 1001673 Part No 1001674 Part No 1001675 9 8 Spare parts foam rinse block posi...

Page 31: ...31 MO 0145 4 NEXT 701613 18_UK 15 04 2019 9 9 Spare parts Air regulator complete with bracket 1001488...

Page 32: ...32 MO 0145 4 NEXT 701613 18_UK 15 04 2019 10 Electrical diagram...

Page 33: ...mm2 Din Schiene Terminal grau 1 1700238 Din rail Terminal gray 4 0mm2 Din Schiene Terminal grau 1 1700239 Din rail Terminal black 4 0mm2 Din Schiene Terminal Schwartz 1 1700240 Din rail Terminal brown...

Page 34: ...34 MO 0145 4 NEXT 701613 18_UK 15 04 2019 10 2 Flow diagram MS0145 0 MS0145 5 With compressor 10 3 Flow diagram MO 0145 1 5 without compressor...

Page 35: ...or rinse and foam Components 1 Flow switch 3 Pump 4 Temperature transmitter TP1000 5 Check valve water 6 Pressure gauge 7 Pressure transmitter 8 Check valve water 9 Rinse foam block 10 Check valve che...

Page 36: ...019 11 Name plate 1 Company Name 8 Maximum pressure 2 Production date 9 Min Max inlet pressure 3 Serial number 10 Power 4 Item Number 11 Current 5 Model type 12 Voltage 6 Maximum allowed flow 13 Frequ...

Page 37: ...50 27 F B 050 27 C B 065 27 F B 065 27 C B 100 27 F B 100 27 C B 120 27 F B 120 27 C B 200 27 F B 200 27 C B 270 27 F B 270 27 C B 400 F B 540 F B 630 F B 630 F B 810 F B 1080 F B 060 45 F B 060 45 C...

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