FMC INVALCO WCM 7300 Installation & Operation Manual Download Page 6

Page 6

Issue/Rev. 0.2 (7/00)

Your WCM 7300 Into Operation

Mechanical  Installation

For best results, install the probe with the following
requirements:

Probe is in a vertical piping section (in-line probe
only).

Flow is from bottom to top (in-line probe only).

If probe is installed on a pressure vessel, the probe
must be installed in piping prior to dump valve.

Air or gaseous content is minimized.

Note:  The probe must be full of oil for proper opera-
tion.
Caution:  Operating the instrument while the probe
is empty or partially filled will not damage the
instrument, however, invalid readings or under-
range indication will occur.

Electrical  Installation

Connect 18-32 Vdc to the terminal block inside the
back (non-windowed) cover of the instrument.  The
power connections are marked “+24V” and “24V GND”.

Note:  For initial operation, only power is required.
The LCD display will provide the necessary informa-
tion to verify operation.  To connect the analog outputs
and/or the relay alarm, refer to the detailed section on
electrical connections.

Field  Calibration

The WCM 7300 has been factory tested, however, it
must be field calibrated as follows.

Warm Up

Apply power to the WCM 7300.  Allow the instrument
to be powered for at least 10 minutes before calibrat-
ing the unit.

1.  Bring system into operation with normal flow through

the probe.  Allow the temperature to stabilize.
Note:  Since the unit is not yet field calibrated,
Error advisory messages may flash on the display.
Ignore these until after calibration.

2.  Take a grindout for water in the oil.  For calibration

purposes, the oil should preferably have less than
1% water in it.

3.  With the condulet cover removed, depress all three

buttons at the same time.

4.  When the display reads Program Mode, release

the buttons.  You are now in programming mode.

5.  Press the Left Arrow button three times and then

the Up Arrow button twice.

6.  The unit should be displaying Last Cut x.xx% where

x.xx is the Cut Value used for the last calibration.
Ignore this for now.

Quick Steps for Putting

Note:  If you entered the sequence in Step 5 incor-
rectly, the display will be reading something
different.  To start over, press Enter until past the
display that says Program Done.  Then restart at
Step 3.

7.  Press Enter to proceed to the next display.

8.  The display will now say “Do Cal? YN”.  The N

should be flashing (meaning no).  Select Y (yes)
by pressing the Left Arrow key.  The Y will now be
flashing.

9.  Press Enter to confirm yes and proceed to the next

display.

10. The display should now read “CAL with X CUT”

where X is 1 or 2.  The number will be flashing.
Pressing the Up Arrow key will toggle the number
between 1 and 2.  Select 1 if this is the initial
calibration.  Select 2 if you are entering the second
cut for Auto TC.  (See pages 4 and 5.)

11. Press Enter to proceed to the next display.

12. The display will now be reading “ENTER CUT

x.xx%” where x.xx is the cut value to be used for
calibration.  Press both the Up Arrow and the Left
Arrow keys at the same time to zero the display.
Using the Up Arrow and Left Arrow keys, enter the
grindout value (in the x.xx positions) obtained in
Step 2 above.

13. Press Enter to accept the Cut and to Proceed to

the next display.

14. The display will now read “Manual TC = xxxx,

where xxxx is some number.  This is the tempera-
ture compensation (TC) factor.  It is what sets the
temperature compensation for Dk changes with
temperature.  If you want no compensation, enter
0, otherwise, enter 600 for a 5% unit, 450 for a
10% unit, and 200 for a 25% unit.

15. Press Enter to accept the TC and proceed to the

next display.

16. The display will now read “20 mA = xx.xx%”.

Where xx.xx is the full scale span desired for the
4-20 mA loop.  4 mA will always be equal to 0.00%
water, and the 20 mA  value is equal to the water
% entered here.  Enter the value desired by using
the up and left arrow keys.  Press “Enter” to accept
the 4-20 mA span and to proceed to the next dis
play.

17. The display will now read “Set Pt = x.xx%”.

This is the water cut value at which the relay and
indicator light go to bad oil as shown by the indica-
tor light blinking red.  Enter the value with the Up
Arrow and Left Arrow buttons.

18. Press Enter to accept the setpoint and to proceed

with the next display.

19. The display will now read “Delay = xxxx Sec.”  This

is the number of seconds the unit will allow bad oil
until the relay goes into bypass.  Enter the desired
value with the Up Arrow and Left Arrow buttons.

Summary of Contents for INVALCO WCM 7300

Page 1: ...iew 2 3 Specifications and Definitions 3 Error Messages 4 Product Temperature Compensation 4 Set Point and Loop Calibration 5 Program Flow Chart 5 Quick Steps 6 Programming of WCM 7300 7 Installation 7 Electrical Connections 8 Trouble Shooting 9 10 Dimensions 11 FMC INVALCO Fluid Control P O Box 1377 Stephenville Texas 76401 Telephone 254 968 2181 FAX 254 968 5709 Toll Free 800 468 2526 ...

Page 2: ...tween 150 and 275 depending on the gravity of the oil residual production drilling chemicals wa ter cut gas content etc This reading can be valuable if you ever need to trouble shoot your system It should be recorded at initial installation for future reference It should be a steady reading A change of 4 to 5 Pf will change the read ing of the 7300 by 1 If anything varies in th process stream maki...

Page 3: ...ill toggle the flashing cursor between N and Y Selecting Y and then Enter commits you to making a grindout or cut entry N will put you into the Manual TC Entry Mode Cal With X Cut Pressing the up arrow allows selection of either one or two cuts Select 1 for one cut calibra tion Select 2 for two cut calibration with auto TC Enter Cut X XX Enter cut or grindout value for cali bration Manual TC XXXX ...

Page 4: ...il condition red LED flashing and release of the relay to bypass solid red LED The reverse condition green LED and transition to good oil will occur in 1 10th the delay time Undo Changes YN This allows the opportunity to reverse or undo all calibration changes made during the past programming session The selection is auto matically N unless Y is deliberately selected Y should be used after an Auto...

Page 5: ...s Below is a flow chart programming guide Each bubble or diamond represents what the display will show The information adjacent to the small circles between the bubbles instruct you on how to proceed through the programming modes Press All Three Buttons Program Mode Press Left arrow 3 times Up arrow 2 times 20 mA X XX Set pt X XX Delay XXX Undo Changes Program Done Cut X XX Last Cut X XX Do Cal Ca...

Page 6: ...eading something different To start over press Enter until past the display that says Program Done Then restart at Step 3 7 Press Enter to proceed to the next display 8 The display will now say Do Cal YN The N should be flashing meaning no Select Y yes by pressing the Left Arrow key The Y will now be flashing 9 Press Enter to confirm yes and proceed to the next display 10 The display should now re...

Page 7: ... value becomes a bad oil reading The programmed delay sets the delay in seconds between a bad oil condition and relay release The indicator LED is green when the cut is below the setpoint and red when at or above the setpoint When the LED flashes red the setpoint is exceeded but the delay time has not expired When the relay goes to bypass delay is over the LED will go to solid red The same applies...

Page 8: ...ct the terminal of the power supply to the Loop Terminal To connect the 4 20 mA analog output as non isolated Figure 7 Install a jumper wire from 24V to Loop 24 24 GND 5V SIG SIG GND LOOP LOOP NO NC C 4 20 mA Connect a jumper wire from the 24 Terminal to the Loop Terminal Connect the Loop Terminal to the terminal of the monitoring equipment Connect the terminal of the monitoring equipment to the 2...

Page 9: ...e dump valve when moni toring oil from a pressure vessel as solution gas will break out as the fluid goes from the higher vessel pressure to the lower pressure downstream of the valve An increase in gas will make the reading become smaller Also since the size and volume of the gas bubbles is constantly changing with flow the probe value can be very un stable as it attempts to follow the fluc tuati...

Page 10: ...is too low for calibration and that the instrument will go into Under Range if the value goes much lower If the Dk should continue to drop causing the probe value to decrease even further the Under Range message will come on The LED will blink red for the time delay setting and then go solid red The relay will actuate to the oil by passing position Note that the probe value numbers that you can br...

Page 11: ...Probe Dimensions Inches mm No Size A B C D E F G 81017222 2 150 17 0 432 8 5 216 4 5 114 4 5 114 8 0 203 5 3 135 8 0 203 81017232 3 150 32 0 813 16 0 406 4 5 114 4 5 114 8 0 203 5 3 135 8 3 211 81017242 4 150 32 0 813 16 0 406 4 5 114 4 5 114 8 0 203 5 3 135 8 8 224 81017262 6 150 32 0 813 16 0 406 4 5 114 4 5 114 8 0 203 5 3 135 9 9 251 ...

Page 12: ... the specifications are currently in effect Otherwise the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect FMC INVALCO Fluid Control P O Box 1377 Stephenville TX 76401 Phone 254 968 2181 FAX 254 968 5709 Toll Free 800 468 2526 Printed in U S A 10 00 FMC INVALCO All rights reserved Issue Rev 0 2 10 00 ...

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