FlyingThingZ Indy Sport Car .40 Assembly Manual Download Page 11

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C6. Reinsert the cut foam center piece along the fuselage back

plate. If there is any excess overhang on the trailing edge, make a

mark and cut the excess until the back is flush with the trailing

edge. Sand as necessary to obtain a nice flush fit. Remove the

fuselage and glue the foam center piece flush with the trailing

edge. Fill any gaps with a light wood filler.

C7. Lay the wing core with the bottom facing up. From the

leading edge make a mark on the wing at 11” and 11 3/4”. To

obtain an accurate measurement, you can butt the leading edge of

the wing against a square, then butt the ruler against the same

square. You can also use a wall on the leading edge to serve the

same purpose if a square is not available.

C8. Lay the assembled gear block between the marks scribed

on the bottom of the wing core. Extend the lines around the out-

side edges of the assembled gear block. In the same fashion, scribe

marks along the side of the wing core following the smaller edges

of the assembled gear blocks.

C9. Using a rotary tool with a router attachment cut the foam

inside your line marks. The top portion should be at a depth of

11/16th of an inch. The side portion of the cut should be set at 1”

depth. Make sure you start your cuts inside your lines and test fit

the gear block often. The final fit should be snug and flush with

the edges of the wing core. When you are satisfied with the fit,

glue the gear blocks into place.

C10. Find the center of foam center insert and make a mark

from the trailing edge to the fuselage cutout.

C11. Using a rotary tool, cut out the slit on the foam center

insert 5/8” deep. Use a straight edge to make the cut out as

straight as possible.

C12. Temporarily insert the fuselage and test fit the driver pod

into the slit. Make sure the front of the driver’s head is flush with

the back of the fuselage. Continue to make the cut deeper as need-

ed to obtain a good fit.

Summary of Contents for Indy Sport Car .40

Page 1: ...es and parts It is the ultimate high tech kit Low speed flying is great with huge elevons and tons of surface area it will crawl along with full control and amazing stability To speed up all you need...

Page 2: ...ntents 4 Additional Requirements 5 Required Tools and Adhesives 5 Fuselage Assembly 6 Preparing the Foam 1 0 Wing Assembly 1 0 Elevon Assembly 1 3 Coroplast Parts Assembly 1 3 Spoiler Assembly 1 4 Fin...

Page 3: ...IS NOT A TOY IF MISUSED IT CAN CAUSE SERIOUS BODILY HARM AND DAMAGE TO PROPERTY FLY ONLY IN OPEN AREAS PREFERABLY AT AMA www modelaviation com APPROVED SITES FOLLOW ALL INSTRUC TIONS INCLUDED WITH YOU...

Page 4: ...ns carefully Kit Contents Part Description Qty A Fuselage Hatch 1 B Fuselage Reinforcements 2 C Firewall 2 D Fuselage Sides 2 E Rear Servo Tray 1 F Forward Servo Tray 1 G Fuselage Cross Brace 1 H Hatc...

Page 5: ...rs Wax Paper Paper Towels Ruler Mixing Sticks Threadlock Denatured Alcohol Rotary Tool or Dremel Router Attachment for Rotary Tool or Dremel Rubber Bands Dead Center Engine Mount Locator Hex Wrench Se...

Page 6: ...up with the notches in the front of the reinforcement Again use a square to assure it s at a perfect 90 deg angle to the fuselage The small hole on the firewall should be on the top left when laid out...

Page 7: ...rear servo tray at this time it is only being used as a spacer A10 Size and cut a hatch tongue plate and glue it to the notch es on the back of the fuselage Sand the edges flush with the sides of the...

Page 8: ...Glue the balsa sticks to the sides of the fuse the rear servo tray and the fuselage cross brace Cut the balsa stick at the notches on the servo tray you ll need these notches to mount your radio gear...

Page 9: ...e follow the manufacturer s instructions on using their material for covering A24 Lay a piece of the precut vinyl shaped like the fuselage on your workbench Place the fuselage onto the vinyl and cut s...

Page 10: ...es together to form one gear block with a notch in the middle as shown in the image above Use clamps to keep the assembly together as the glue sets Once the glue has set sand all edges flush for a smo...

Page 11: ...edges of the assembled gear block In the same fashion scribe marks along the side of the wing core following the smaller edges of the assembled gear blocks C9 Using a rotary tool with a router attachm...

Page 12: ...e a mark near the leading and trailing edge 11 3 4 from one side of the wing Carefully lay the first piece of covering along the two marks centered on the wing Squeeze out any air bubbles starting in...

Page 13: ...help fold over the curves Overlap 1 8 to 1 4 of the covering around all the edges D4 Using a larger piece of covering wrap the elevon in the vinyl Cut away all excess D5 Find the location of the cont...

Page 14: ...fore cover the spoiler support brackets spoiler and winglets G Final Assembly G1 Temporarily attach the fuselage to the wing Use a felt tip non permanent marker to outline the shape of the wing onto t...

Page 15: ...ecut holes in the center cutout of the motor mount for your fuel lines The fuel tank goes right behind your battery pack directly in front of the forward servo tray Wrap the fuel tank with foam rubber...

Page 16: ...edge of the wing Use one strip of tape on the top and one on the bottom of the elevon joint Make sure the tape follows the contours of the elevon for a silky smooth oper ation Apply a strip of the ap...

Page 17: ...the left elevon should move down and the right elevon should move up When turning left the left elevon should move up and the right elevon should move down Note Check all control surface movement look...

Page 18: ...o little work Adjust the throttle as necessary to flare at the bottom of your approach Practicing this up high will make landings a snap 2004 Official AMA National Model Aircraft Safety Code Effective...

Page 19: ...ace ment Example 40 engine 200 feet electric motors will be based on equivalent combustion engine size Additional safety requirements will be per the RC Combat section of the current Competition Regul...

Page 20: ...FlyingThingZ Inc 2075 Grandview St Oceanside CA 92054 www flyingthingz com support flyingthingz com...

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