FLUXANA VITRIOX ELECTRIC User Manual And Technical Description Download Page 1

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FXBA‐0072‐17

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VITRIOX® ELECTRIC

User manual and technical description

Manufacturer:

FLUXANA® GmbH & Co.KG
Borschelstr. 3
D‐47551 Bedburg‐Hau
Tel. +49 (0)2821 / 48011‐10
Fax. +49 (0)2821 / 48011‐99
E‐mail:

[email protected]

Homepage:

http://www.fluxana.com

Service and support

FLUXANA® GmbH & Co.KG
Borschelstr. 3
D‐47551 Bedburg‐Hau
Tel. +49 (0)2821 / 48011‐10
Fax. +49 (0)2821 / 48011‐99
E‐mail:

[email protected]

Homepage:

http://www.fluxana.com

Summary of Contents for VITRIOX ELECTRIC

Page 1: ...Borschelstr 3 D 47551 Bedburg Hau Tel 49 0 2821 48011 10 Fax 49 0 2821 48011 99 E mail info fluxana de Homepage http www fluxana com Service and support FLUXANA GmbH Co KG Borschelstr 3 D 47551 Bedbur...

Page 2: ...s of the system 4 Transport Setup and Installation 4 1 Delivery 4 2 Unpacking 5 Operating Elements 5 1 Front plate 5 2 Tilted view 5 3 General technical description 5 4 Main screen touch screen 5 5 Se...

Page 3: ...s of the product include Microprocessor control for the storage of up to 10 different application programs Heat generation by heating elements Oven with thermally insulating materials Inside fusion te...

Page 4: ...Touchscreen 3 Emergency Stop button 4 Power switch 5 USB Connection 6 Bottom holder Reservoir 7 Bottom insolation 8 Rotation unit 9 Setup station 10 Extra cooling station 11 Mirror Rear side of the o...

Page 5: ...A 2 AC 16 A IEC 60309 Power plug 1 AC 16 A 2 AC 16 A IEC 60309 Power plug Temperatures Up to 1 250 C Up to 1 250 C Up to 1 250 C Up to 1 250 C Permissible air pressure 6 bar 6 bar 6 bar 6 bar Air con...

Page 6: ...FXBA 0072 17 6 42 1 4 Models The following drawings are examples but contain the actual dimensions VITRIOX 1 Station VITRIOX 2 Stations continuous operation option COO...

Page 7: ...FXBA 0072 17 7 42 VITRIOX 2 Stations...

Page 8: ...FXBA 0072 17 8 42 VITRIOX 4 Stations continuous operation option COO...

Page 9: ...FXBA 0072 17 9 42 VITRIOX 4 Stations...

Page 10: ...FXBA 0072 17 10 42 VITRIOX 6 Stations...

Page 11: ...FXBA 0072 17 11 42...

Page 12: ...ve Housing Fig 1 Protective housing made of aluminum system profiles and safety glass heat resistant glass in the hot area 1 6 Hood with fan Fig 2 Example installation of a hood with built in fan abov...

Page 13: ...t setup installation operation or maintenance of the system operation of the system with defective safety devices or incorrectly installed or non functional safety or protection equipment non observat...

Page 14: ...personnel is not allowed This oven has been designed for commercial use The oven may not be used for the heating of food for people or animals wood grain etc The oven must not be used for heating of...

Page 15: ...ll persons who must work on the system can view these operating instructions at all times all safety and operational notices on the system are in a good readable condition Damaged or illegible notices...

Page 16: ...om Fluxana All control and safety equipment may only be operated by trained personnel This information should be completed by the operator Operator Transportation may only be conducted by Setting up m...

Page 17: ...ee also Upkeep and Maintenance examine the system for visible external damage check to be sure that all safety equipment functions e g EMERGENCY OFF device check all hydraulic or pneumatic tubing for...

Page 18: ...master switch then secure it with a padlock to ensure it cannot be switched on or pull out the power supply plug Clear and adequately secure the maintenance area Before beginning maintenance and repa...

Page 19: ...le that you have a respirable dust formation Rules for working at the furnace isolation Use your personal protective equipment Use disposable gloves Use safety glasses with side protection Use dust ma...

Page 20: ...h cabinet There is danger of fire or explosion 4 Transport Setup and Installation 4 1 Delivery Installation by customer The customer must ensure that the delivered Electrical Fusion Machine is transpo...

Page 21: ...non alloy steel Corrosion protection should only be removed directly before assembly Warning General Danger Be careful of suspended loads Working under overhead loads is forbidden There is danger of d...

Page 22: ...surfaces 5 Carefully lower the oven at the installation site taking care of adjacent transportation material Avoid sudden jolts and abrupt setting down 4 2 Unpacking Note The system is carefully pack...

Page 23: ...FXBA 0072 17 23 42 5 Operating Elements 5 1 Front Plate 1 Display 2 Emergency Stop 3 Power switch 4 USB port 1 4 3 2...

Page 24: ...FXBA 0072 17 24 42 5 2 Tilted View 1 Crucible 2 Mold 3 FLUXinert sample holder 4 FLUXinert bottom reservoir 5 Tilting bar 6 Autosampler 7 Furnace floor 1 2 3 4 5 6 7...

Page 25: ...oling air volume can be set in the application The dwell times for all of the machine processes pre melt main fusion main fusion and agitation pouring cooling can be individually set up to 20 differen...

Page 26: ...st one sample 6 Current temperature 7 Current program step 8 Station button for a new sample 9 Display crucible confirms that a new sample is on the machine blue cooling 10 Extra cooling station 11 Se...

Page 27: ...s As long as the autosampler is neither loading nor unloading samples the user can open the door at any time The fusion machine is informed that new samples have been loaded when the corresponding sta...

Page 28: ...ve energy the furnace can be turned off using time control A moon symbol 3 is displayed when night shut off is active The setting is described in section 5 6 7 Selecting the Application When the Appl...

Page 29: ...ing the Application When the View Application button 11 is pressed a new window opens This window shows the important parameter settings for the active application e g temperatures and times for the i...

Page 30: ...errors that have occurred Modify Appl Up to 20 applications can be stored and changed here Admin only Time Times for the night shut off are set here Settings Service menu Service only Show Temp Shows...

Page 31: ...17 31 42 5 6 1 User This window is used to select the user level Lab no password standard user Admin password ABCD enables modification of the applications Service password xxxx enables access to the...

Page 32: ...the furnace after an emergency stop At the end the autosampler stops behind station 1 The sample must then be removed manually WARNING hot The autosampler must be returned to the zero position with th...

Page 33: ...ct the service AS position wrong Initialize AS AS not in furnace position Initialize AS Door open Close the door it must always be closed Cooling tome melting time Melting time in the application is t...

Page 34: ...eating emergency shut off Heating deactivated Contact service 5 6 4 Create New Change Application This program point consists of two windows Change to the next page with Page2 Appl No Shows the applic...

Page 35: ...ch on off For ICP the sample is poured directly into the Teflon cup there can be no casting dish on the holder is checked Open Furn PF Furnace is opened at the top during the pre melt e g for an oxida...

Page 36: ...t application number enter the new application number 1 before pressing the Save 3 button The data is stored with the new application number WARNING Data previously stored under the given application...

Page 37: ...an be changed between 10 and 500 minutes by entering a time The temperature of the oven is shown in red If a second temperature sensor is installed a control temperature is shown in blue This is locat...

Page 38: ...n this no longer changes the procedure is complete The file RCP0001 csv and RCP0002 csv is generated on the USB stick It contains the application data Application data can be loaded back onto the inst...

Page 39: ...en performed the first fusion afterwards should be observed We recommend a grain size of 80 Item number VI 0469 For the fusion it is necessary to set the number of stations to be used before the start...

Page 40: ...BA 0072 17 40 42 For multi station equipment the dust on the top of the X axis and the Y axis must be removed once a shift with a clean and dry cloth Immediately Use the Emergency Stop for All Problem...

Page 41: ...h are released to the manufacturer The warranty does not cover the costs of disassembly and removal of parts and does not cover the costs of improper handling or failure to follow the instructions for...

Page 42: ...irectives by FLUXANA GmbH Co KG Borschelstr 3 D 47551 Bedburg Hau This declaration relates exclusively to the machinery in the state in which was placed on the market and excludes components which are...

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