Flowserve Valtek Valdisk Installation, Operation & Maintenance Instructions Manual Download Page 7

10-7

85

88

93

88

87

80

109

117

51

83

50

83

52

122

61

1

21

55

20/22

123

124

rotation of the disc, marks provided on the end of the
shaft and on the lever arm should be aligned.

2. Bolt the actuator yoke to the valve body.  Be certain

the stroke indicator plate is positioned properly to
accurately indicate the valve's rotation.

3. Position the actuator lever arm on the shaft so the

actuator stem is centered in the transfer case.
Firmly tighten the linkage bolt, on clamping lever
arm actuators.
CAUTION: On clamping lever-arm actuators,
do not apply air to the actuator without the
cover plate installed; otherwise, the unsup-
ported shaft may sustain damage.

4. Adjust the actuator stroke stop bolts until the disc is

parallel to the seat surface, but not resting on body
disk stop.

CAUTION:  Actuator stroke stop bolts must be
properly adjusted to prevent the valve disc from
overstroking.  If incorrectly adjusted the valve
shaft may be twisted or sheared off.

5. Install valve in line as outlined in 

Installation section.

Figure 5: Exploded Body Sub-Assembly

NOTE: Item numbers correspond directly to the bill of material. Refer to it for specific part numbers.

Item No. Description

1

body

20

hard seat

21

seat insert

22

seat retainer

50

disk

51

shaft

52

taper pins

55

seat gasket

61

O-ring

80

gland flange

83

shaft bearing

85

packing retainer

87

packing follower

88

packing

93

packing spacer

109

packing box stud

117

packing box nut

122

shaft plug

123

clip

124

screw

body with the open ends of the snap-ring in the
body groove.  Gently press the snap-ring into the
retainer until both the retainer and snap-ring slip
into the body.  (Refer to Figure 1D.)

15. On early design Valdisk valves supplied with seat

retainer screws, install the insert and retainer into
the body with the disc open.  Loosely install the
retainer screws, then close the disc. Tighten the
screws after the closed disc has centered the seat.
This allows the seat to align with the disc, permitting
tight shutoff.

Remounting Actuator to Valve

Before mounting a Valtek actuator on the valve body,
verify that the disc rotation matches the actuator rota-
tion and complies with the air failure requirements.
Procedure for mounting the actuator is as follows:

1. Slide the entire actuator assembly onto the shaft. If

necessary on Valtek actuator designs with clamp-
ing lever arm design, wedge the splined lever arm
apart to loosen it on the shaft splines. For full

Summary of Contents for Valtek Valdisk

Page 1: ...ntrol product Specifically personal protective and lifting devices must be used as warranted NOTE Selecting the proper fastener material is the responsibility of the customer Typically the supplier do...

Page 2: ...nections for leaks Tighten or replace any leaky lines 3 Evenly tighten the packing nuts to slightly over finger tight CAUTION Do not overtighten packing This can cause excessive packing wear and high...

Page 3: ...rect range Pushthepositionercleanoutplunger Model 80R positioner only several times to clear any possible restrictions 8 Remove transfer case cover plate and make sure the positioner linkage and inter...

Page 4: ...lt 4 Loosen the actuator adjusting screw to release spring pressure 5 Remove the bolts connecting yoke to the actuator subassembly 6 Slide entire actuator assembly off the shaft For Valtek actuators w...

Page 5: ...e packing and bearings out of the body using a dowel of appropriate diameter Push the packing from the center of the valve Reassembling the Body To reassemble the body sub assembly refer to Figures 1...

Page 6: ...isc be open while installing the soft seat into the body Refer to Figure 1D 13 If an early design Valdisk seat retainer has an indexing groove to accept a soft seat press the corresponding seat into t...

Page 7: ...terial Refer to it for specific part numbers Item No Description 1 body 20 hard seat 21 seat insert 22 seat retainer 50 disk 51 shaft 52 taper pins 55 seat gasket 61 O ring 80 gland flange 83 shaft be...

Page 8: ...actuator Maintenance does not rotate Instructions Troubleshooting Valdisk Valves Flowserve Corporation has established industry leadership in the design and manufacture of its products When properly...

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