Flowserve Valtek Valdisk Installation, Operation & Maintenance Instructions Manual Download Page 1

10-1

Valtek Valdisk
Control Valves

Valtek No. 49020

GENERAL INFORMATION

The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on Valdisk rotary valves. Product users and
maintenance personnel should thoroughly review this
bulletin prior to installing, operating, or performing any
maintenance on the valve.

Separate maintenance instructions cover additional
features (such as actuators, positioners, special acces-
sories, fail-safe systems, etc.) Refer to the appropriate
Flowserve Installation, Operation, Maintenance Instruc-
tions when information on installing, maintaining, trou-
bleshooting, calibrating, and operating Valtek

®

 actua-

tors or positioners is required.

To avoid possible injury to personnel or damage
to valve parts, WARNING and CAUTION notes
must be strictly adhered to.  Modifying this
product, substituting nonfactory parts, or using
maintenance procedures other than outlined
could drastically affect performance, be
hazardous to personnel and equipment, and
may void existing warranties.

WARNING: Standard industry safety practices must
be adhered to when working on this, or any other,
process control product.  Specifically, personal
protective and lifting devices must be used as
warranted.

NOTE:  Selecting the proper fastener material is the
responsibility of the customer.  Typically, the supplier
does not know what the valve service conditions or
environment may be.  Valtek's standard body bolting
material is B7/2H.  B8 (stainless steel) is optional for
applications above 800

°

 F and with stainless steel or

alloy body valves.  The customer therefore must consider
the material's resistance to stress corrosion cracking in
addition to general corrosion. As with any mechanical
equipment, periodic inspection and maintenance is
required
.  For more information about fastener
materials, contact your local Valtek representative or
factory.

Unpacking

1. While unpacking the valve, check the packing list

against the materials received.  Lists describing the
valve and accessories are included in each ship-
ping container.

2. When lifting the valve from the shipping container,

position lifting straps to avoid damage to tubing and
mounted accessories.  Valves up through 14-inch
may be lifted by the actuator lifting ring. On larger
valves, lift the valve using lifting straps or hook
through the yoke legs and outer end of the body.

3. In the event of shipping damage, contact your

shipper immediately.

4. Should any problem arise, contact your Valtek

representative.

Summary of Contents for Valtek Valdisk

Page 1: ...ntrol product Specifically personal protective and lifting devices must be used as warranted NOTE Selecting the proper fastener material is the responsibility of the customer Typically the supplier do...

Page 2: ...nections for leaks Tighten or replace any leaky lines 3 Evenly tighten the packing nuts to slightly over finger tight CAUTION Do not overtighten packing This can cause excessive packing wear and high...

Page 3: ...rect range Pushthepositionercleanoutplunger Model 80R positioner only several times to clear any possible restrictions 8 Remove transfer case cover plate and make sure the positioner linkage and inter...

Page 4: ...lt 4 Loosen the actuator adjusting screw to release spring pressure 5 Remove the bolts connecting yoke to the actuator subassembly 6 Slide entire actuator assembly off the shaft For Valtek actuators w...

Page 5: ...e packing and bearings out of the body using a dowel of appropriate diameter Push the packing from the center of the valve Reassembling the Body To reassemble the body sub assembly refer to Figures 1...

Page 6: ...isc be open while installing the soft seat into the body Refer to Figure 1D 13 If an early design Valdisk seat retainer has an indexing groove to accept a soft seat press the corresponding seat into t...

Page 7: ...terial Refer to it for specific part numbers Item No Description 1 body 20 hard seat 21 seat insert 22 seat retainer 50 disk 51 shaft 52 taper pins 55 seat gasket 61 O ring 80 gland flange 83 shaft be...

Page 8: ...actuator Maintenance does not rotate Instructions Troubleshooting Valdisk Valves Flowserve Corporation has established industry leadership in the design and manufacture of its products When properly...

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