Flowserve MaxFlo4 User Instructions Download Page 6

After these requirements are confirmed, the valve can be installed and connected in the piping.

Table 2: Line flange bolting specifications

Valve 

size 

Pressure 

rating

MaxFlo 4 flanged

MaxFlo 4 

flangeless

Size X length Qty  Size X length

Qty

1’’

DN25

ANSI 150 

1/2 X 2.62

8

1/2 X 6.75

4

ANSI 300 

5/8 X 3.12

8

5/8 X 6.88

4

ANSI 600

5/8 X 3.50

8

5/8 X 7.12

4

PN 16 

M12 X 70

8

M12 X 175

4

PN 40

M12 X 70 

8

M12 X 175

4

PN 63

M16 X 110

8

M16 X 210

4

1½’’

DN40

ANSI 150 

1/2 X 2.88 

8

1/2 X 7.50 

4

ANSI 300 

3/4 X 3.62 

8

3/4 X 8.38 

4

ANSI 600

3/4 X 4.25 

8

3/4 X 8.75 

4

PN 16 

M16 X 80 

8

M16 X 200 

4

PN 40 

M16 X 80 

8

M16 X 200 

4

PN 63

M20 X 120

8

M20 X 235

4

2’’

DN50

ANSI 150 

5/8 X 3.25 

8

5/8 X 8.38 

4

ANSI 300 

5/8 X 3.50

16

5/8 X 3.50 

4

5/8 X 8.50 

6

ANSI 600

5/8 X 4.25 

16

5/8 X 4.25 

8

5/8 X 9.13

4

PN 16 

M16 X 85 

8

M16 X 215 

4

PN 40 

M16 X 85 

8

M16 X 215 

4

PN 63

M20 X 120

8

M20 X 245

4

3’’

DN80

ANSI 150 

5/8 X 3.62 

8

5/8 X 10.5 

4

ANSI 300 

3/4 X 4.25 

16

 3/4 X 4.25 

4

3/4 X 11.00 

6

ANSI 600

3/4 X 5.00 

16

3/4 X 5.00

8

3/4 X 11.50

4

PN 16 

M16 X 85 

16

M16 X 85 

6

M16 X 255 

5

PN 40 

M16 X 95 

16

M16 X 95 

6

M16 X 265 

5

PN 63

M20 X 125

16

M20 X 125

8

M20 X290

4

4’’

DN100

ANSI 150 

5/8 X 3.62 

16

5/8 X 3.62 

4

5/8 X 11.5 

6

ANSI 300 

3/4 X 4.50

16

3/4 X 4.50

4

3/4 X 12.25 

6

ANSI 600

7/8 X 5.75

7/8 X 5.75

8

7/8 X 13.38

4

PN 16 

M16 X 85 

16

M16 X 85 

6

M16 X 285 

5

PN 40 

M20 X 100 

16

M20 X 100 

6

M20 X 300 

5

PN 63

M24 X 135

16

M24 X 135

8

M24 X 330

4

1.   Remove the protective flange covers and coating from 

the control valve; clean the flange gasket surface.

Unsuitable cleaning agents can dam-
age and cause leakage in PTFE and 

graphite  gaskets.  Consult  a  current  chemical  resis-
tance list before applying.

2.  Whenever possible the valve should be installed so that 

actuator is in an upright position. Vertical installation of 

the actuator permits easier valve maintenance.

3.  Install and connect the control valve to the pipeline. Locate 

gaskets in the center of the body flanges and secure nuts and 

bolts. Use the bolts indicated in the Table 2 for installing the 

valve in the pipeline, and then tighten alternately according 

to good practice.  The user must in all cases confirm the 

capacity of the bolts to ensure a sufficiently tight gasket seal 

for the expected service.

4. Connect the power supply and instrument signal lines.  

• Connect the air supply and instrument signal lines.

Valve 

size 

Pressure 

rating

MaxFlo 4 flanged

MaxFlo 4 

flangeless

Size X length Qty  Size X length

Qty

6’’

DN150

ANSI 150 

3/4 X 3.75 

16

3/4 X 3.75 

4

3/4 X 13.25 

6

ANSI 300 

3/4 X 4.88 

24

3/4 X 4.88 

8

3/4 X 14.00 

8

ANSI 600

1 X 6.75

24

1 X 6.75

8

1 X 15.75

8

PN 16 

M20 X 100 

16

M20 X 100 

4

M20 X 335 

6

PN 40 

M24 X 115 

16

M24 X 115 

4

M24 X 350 

6

PN 63

M30 X 160 

16

M30 X 160 

8

M30 X 390

4

8’’

DN200

ANSI 150 

3/4 X 4.25 

16

3/4 X 4.25 

8

ANSI 300 

7/8 X 5.50

24

7/8 X 5.50

4

7/8 X 15.19 

10

ANSI 600

1 1/8 X 7.50

24

1 1/8 X 7.50

8

1 1/8 X 17.00

8

PN 16 

M20 X 100 

24

M20 X 100 

8

M20 X 350 

8

PN 40 

M27 X 135 

24

M27 X 135 

8

M27 X 385 

8

PN 63

M33 X 180

24

M33 X 180

8

M33 X 420

8

10’’

DN250

ANSI 150 

7/8 X 4.62 

24

ANSI 300 

1 X 6.25 

32

ANSI 600

1 1/4 X 8.50

32

PN 16 

M24 X 110 

24

PN 40 

M30 X 150 

24

PN 63

M33 X 185

24

12’’

DN300

ANSI 150 

7/8 X 4.75 

24

ANSI 300 

1 1/8 X 6.75  32

ANSI 600

1 1/4 X 8.75

40

PN 16 

M24 X 115 

24

PN 40 

M30 X 160 

32

PN 63

M33 X 200

32

NOTICE

MaxFlo 4 Control Valve  FCD VLENIM0064-02-AQ – 09/16

6

Summary of Contents for MaxFlo4

Page 1: ...MaxFlo 4 Eccentric Rotary Plug Control Valve FCD VLENIM0064 02 AQ 09 16 Experience In Motion USER INSTRUCTIONS Installation Operation Maintenance...

Page 2: ...ained and qualified technicians are authorized to adjust repair or work on control valves actuators positioners and other accessories Review this bulletin prior to installing operating or performing a...

Page 3: ...p to 300 g m3 unless restricted by the accessories The product offering may include optional ancillary equip ment such as positioners air filter regulators solenoid valves limit switches or boosters D...

Page 4: ...her dirt and other potentially harmful influences Do not remove the protective covers from the body flanges of the control valve or from the instrument ports of the actuator and accessories until the...

Page 5: ...hure for proper clearances 6 Confirm there are suitable piping lengths upstream and downstream of the valve installation site in order to minimize a sudden pressure surge in the flow Absence of suitab...

Page 6: ...cause leakage in PTFE and graphite gaskets Consult a current chemical resis tance list before applying 2 Whenever possible the valve should be installed so that actuator is in an upright position Vert...

Page 7: ...bient temperature par ticle size below 1 m and oil content not to exceed 1 ppm Contaminated instrument air can damage the accessories and control valve or cause them to fail 4 Do not touch the body an...

Page 8: ...ft cloth Overhaul or replace actuator after prod uct lifecycle 5 Preventive overhaul of the valve Dependent upon results of previous maintenance see numbers 1 to 4 above or a minimum once every 60 mon...

Page 9: ...larm Table 4 continued Service activities checklist Prior to valve maintenance we require that you check the following conditions to reduce the risk of malfunction and safety related incidents No Chec...

Page 10: ...ure usually 87 psig 6 bar 1 2 Mounted accessories do not work See User Instructions for accessory manufacturer 1 3 Pneumatic actuator is defective Contact customer service department or contract partn...

Page 11: ...plug Contact customer service department or contract partner 4 2 Foreign particles in seat area Contact customer service department or contract partner Slightly retighten packing box NOTICE Make sure...

Page 12: ...nterna tional environmental regulations for control valve removal from the pipe and cleaning Permissible exposure limits must be maintained appropriate personal protective equip ment must be used and...

Page 13: ...ion Material 1 Body A216 WCC 1 0619 A351 CF8M 1 4408 20 Seat Ring 316L SS 316L w Alloy 6 416 SS HT 316L PTFE 30 Seat Retainer Stainless Steel 40 Bonnet Carbon Steel Stainless Steel 50 Plug 1 4418 1 44...

Page 14: ...ste Molydal NB1200 or a nickel anti seize lubricant Permatex 77164 or equivalent Place the valve body in a vice and clamp securely in a vertical position 13 12 Always use new packing and gaskets when...

Page 15: ...t lbs 210 Nm 3 DN 80 Part number 183227 999 000 Torque 406 ft lbs 550 Nm 4 DN 100 Part number 183228 999 000 Torque 428 ft lbs 580 Nm 6 DN 150 Part number 183229 999 000 Torque 959 ft lbs 1300 Nm 8 DN...

Page 16: ...roducts should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions Although Flowserve can and often does provide general guide...

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