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10

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User Instructions Logix 520MD - LGENIM0520-01  11/09

   

WARning:

 

When operating using local control of the 

valve, the valve will not respond to external commands. 

Notify proper personnel that the valve will not respond 

to remote command changes, and make sure the valve 

is properly isolated.

    If the 

Quick calibration

 switch is set to 

Jog

, the calibra-

tion will initially close the valve then cause a small jump 

in the valve position. 

The jog calibration process will 

only allow the user to manually set the span; zero 
position is automatically always set at the seat.

 If an 

elevated zero is needed a handheld or other PC based 

configuration software is required. The LEDs will then 

flash in a sequence of Y-G-Y-R (yellow-green-yellow-

red) which indicates the user must now use the 

Jog 

keys to manually position the valve to the desired 100% 

position. Now press both 

Jog 

buttons simultaneously to 

proceed to the next step. The valve will then stroke and 

then wait while flashing the Y-G-Y-R sequence again, 

allowing the user to adjust the valve position a second 

time to exactly 100% using the 

Jog 

buttons. When the 

stem  is  properly  positioned  press  both 

Jog 

buttons 

simultaneously again to register the 100% position and 

proceed. No more user actions are required while the 

calibration process is completed. When the lights return 

to a sequence that starts with a green light the calibra-

tion is complete. (See the appendix for an explanation 

of the various light sequences.)

9.5   Local control of valve position

    Can be done from the user interface by holding both jog 

buttons and then simultaneously pressing the 

Quick-Cal

 

button. While in this mode the LEDs will flash a Y-G-Y-Y 

(yellow-green-yellow-yellow) sequence. To exit the local 

control mode and return to normal operation, briefly 

press the 

Quick-Cal

 button.

9.6   Factory reset
   

Hold 

Quick-Cal

 button while applying power and all of 

the internal variables including calibration will be reset 

to factory defaults. The positioner must be re-calibrated 

after a factory reset. Tag names and other user config-

ured limits, alarm settings, and valve information will 

also need to be restored. A factory reset will always 

reset the command source to analog 4-20 mA.

9.7   Special settings

    Several  adjustments  to  the  Logix  520  such  as  split-

range, MPC, soft stop, etc. cannot be set using the local 

interface.

    To  set  these  parameters  please  use  ValveSight  DTM 

software or a HART handheld.

10     4-20 MA AnALOg OUTPUT bOARD

    The Logix 520MD digital positioner can be supplied to 

provide an analog feedback signal of the stem position. 

This option can also be retrofitted in the field. The 4-20 mA 

analog output board is wired in series with a 12.5 to 40 VDC 

power supply (see Figure 5). This position feedback option 

has the following features and specifications:

    Does not interfere with positioner operation.
    Calibration of the analog output signal is performed using a 

HART 375 Handheld Communicator or configuration software 

such as ValveSight.

    Output follows actual position of valve, including all failure 

modes of positioner except loss of power. An output of <3.15 

mA is transmitted with loss of power to the positioner.

    Immune to RFI/EMI disturbances.
    Available for intrisically safe applications (ATEX, FM, CSA ).

10.1 Replacing the 4-20 mA Analog Output board

    To replace the 4-20 mA analog output board, refer to Figures 

5 and 6 and proceed as outlined below. The following tools 

are required:

    Phillips screwdriver
   

WARning:

  Observe  precautions  for  handling 

 electrostatically sensitive devices.

1.    Make sure the valve is bypassed or in a safe condition.
2.    Disconnect the power and air supply to the unit.
3.    Remove the main cover.
4.    Remove the plastic board cover by removing the three retain-

ing screws.

5.    Remove the configuration board
6.    Disconnect the two wire connection from the side of the 

4-20 mA analog output board.

7.    Gently lift the 4-20 mA analog output board off the main PCB 

assembly.

8.    Align the two connectors on the new 4-20 mA analog output 

board with the mating sockets on the main PCB board and 

gently press the connectors together.

9.    Connect  the  two  wire  connection  coming  from  the  User 

Interface board to the side of the 4-20 mA analog output 

board.

10.   Replace the configuration board
11.   Install the plastic board cover. Insert the three retaining screws 

through the plastic cover into the threaded boss and tighten 

evenly, using a Phillips screwdriver. Do not overtighten.

12.    Connect  the  Analog  Output  wiring  to  the  Analog  Output 

terminals on the User Interface board (see Figure 5.)

13.   Reinstall all covers.

STOP!

STOP!

Summary of Contents for Logix 520MD Series

Page 1: ...1 User Instructions Logix 520MD LGENIM0520 01 11 09 Experience In Motion Installation Operation Maintenance Logix 520MD Series Digital Positioner FCD LGENIM0520 01 11 09 USER INSTRUCTIONS ...

Page 2: ...ssential in order to avoid faults which in themselves might directly or indirectly cause severe personal injury or property damage 1 3 Protective clothing FLOWSERVE products are often used in problematic applications e g extremely high pressures danger ous toxic or corrosive mediums In particular valves with bellows seals point to such applications When performing service inspection or repair oper...

Page 3: ...returned to FLOWSERVE for repair or service FLOWSERVE must be provided with a certificate which confirms that the product has been decontaminated and is clean FLOWSERVE will not accept deliveries if a certificate has not been provided a form can be obtained from FLOWSERVE 1 8 Storage In most cases FLOWSERVE products are manufactured from stainless steel Products not manufactured from stainless ste...

Page 4: ...e range 5 25 VDC Hysteresis 0 2 Temperature 25 C to 100 C 13 F to 212 F Type P F SJ2 SN Load current 1 mA 3 mA Voltage range 5 25 VDC Hysteresis 0 2 Temperature 40 C to 100 C 40 F to 212 F Type P F SJ2 N Load current 1 mA 3 mA Voltage range 5 25 VDC Hysteresis 0 2 Temperature 25 C to 100 C 13 F to 212 F 3 Logix 520MD Overview The Logix 520MD is a two wire 4 20 mA input digital valve positioner wit...

Page 5: ...e 3 Valve Position Sensor Filter Regulator for Supply Air 1 5 6 0 bar 22 87 psi Air Supply Micro Processor Gain Pressure Regulator Piezo Valve Pneumatic Amplifier Control Valve 4 20 amA Output 0ptional 4 20 mA HART HART digital communications over the 4 20 mA signal wires providing two way remote digital communications to the microprocessor The analog 4 20 mA command is passed to the microprocesso...

Page 6: ...DC drop across the positioner at maximum loop current 6 Tubing Positioner to Actuator After mounting has been completed tube the positioner to the actuator using the appropriate compression fitting connectors Air connections 1 4 NPT standard air connection Auxiliary power Pressurized air or permissible gases free of moisture and dust in according with IEC 770 or ISA 7 0 01 Pressure range 1 5 6 0 b...

Page 7: ...rtion of the HART communication cable capacitance and cable length restrictions must be cal culated The cable length must be limited if the capacitance is too high Selecting a cable with lower capacitance mm rating will allow longer cable runs In addition to cable capacitance the network resistance also affects the allowable cable length 65Ω Rbarrier Rwire 390Ω Example Rbarrier 300 Ω if present Rw...

Page 8: ...tatus or alarm conditions there are three LEDs on the local user interface 9 2 Initial DIP Switch Setting Before placing the unit in service set the DIP switches in the Configuration and Cal boxes to the desired control options NOTE The switch settings in the Configuration box are activated only by pressing the Quick Cal button or by utilizing the stroke calibration features provided by a handheld...

Page 9: ...ngprovidesforoptimumresponsetimeswhenused with most low friction control valves Placing the switch to the right optimizes the response for valves and actuators with high friction levels This setting slightly slows the response and will normally stop limit cycling that can occur on high friction valves 9 3 Calibration switches 9 3 1 Setup of the Cal DIP Switch for the Quick Calibration operating mo...

Page 10: ...set the command source to analog 4 20 mA 9 7 Special settings Several adjustments to the Logix 520 such as split range MPC soft stop etc cannot be set using the local interface To set these parameters please use ValveSight DTM software or a HART handheld 10 4 20 mA Analog Output Board The Logix 520MD digital positioner can be supplied to provide an analog feedback signal of the stem position This ...

Page 11: ... Feedback Current Loop Logix Output Position Command Current Loop Logix Input CAUTION Isolated Power Sources Required 12 VDC to 40 VDC Spannungs quelle 4 to 20 mA Current Source 4 20 OUT 11 12 31 32 Figure 6 4 20 mA Analog Output Board Figure 5 Analog Output Board Power ...

Page 12: ...edtothepositionerwhendelivered but can be retrofitted Fit 3 spacer screws 1 to positioner housing Place PC board 2 on spacer screws 1 secure with 3 mounting screws 3 Switches Figure 8 Install vane assembly 4 and secure with 2 screws For electrical connect see Figure 8 WARNING For units installed in Hazardous areas special installation cautions and procedures are required 11 4 Adjusting switches Us...

Page 13: ...entify the specific limit that has been reached For valve accumulators indications follow routine procedures for maintenance when the limit is reached such as checking the packing tightness and checking linkages for wear misalignment and tightness After maintenance reset the cycle accumulator See DTM screen Health Status Positioner Health This indicator can be disabled For spool valve accumulators...

Page 14: ...ightened packing linkages or other valve actuator mechanical issues Determine if the friction is significantly interfering with the valve control If not consider increasing the friction warning limit Consider the following to reduce friction Stroke the valve to clear off build up Clear any external mechanical ob struction loosen the packing clean the stem repair or replace the actuator Highly loca...

Page 15: ...n the spool Clean or replace the spool assembly Replace the piezo or driver module assem bly Maintain a clean water free air gas supply See DTM screen Health Status Positioner Health This indicator can be disabled RRGY FRICTION LOW ALARM user set indicates the friction has passed below the user set limit The alarm indicates a more severe condition than the warning Check for a packing leak Tighten ...

Page 16: ...d mode with ValveSight to analog commands DTM software or handheld communicator 2 Error occurred during calibration 2 Correct calibration error Recalibrate Valve position reading 1 Stem position sensor mounting 1 Reposition sensor is not what is expected is off 180 degrees 2 Stroke not calibrated 2 Calibrate stroke 3 Tight shutoff MPC Minimum 3 No action position cutoff is active 4 Custom characte...

Page 17: ...0 Relay Module Assembly 40ºC to 85ºC 40ºF to 185ºF 218773 999 000 4 Repair kit for Potentiometer Assembly 218774 999 000 5 Position Feedback Assembly 218774 999 000 8 Follower Arm Assembly Max stroke 65 mm 214323 999 000 Max stroke 110 mm 214322 999 000 Mounting Kits Description Part No IEC534part6 FloTop Kämmer KA Kämmer KP and standard NAMUR linear valves 213619 999 000 Rotary VDI VDE 3845 DIN I...

Page 18: ...W BACK VIEW D SHAFT OPTION STANDARD 6 85 174 10 3 94 100 00 2 25 57 20 2 25 57 20 2 52 64 10 2 09 53 00 1 13 28 60 1 13 28 60 70 17 70 1 39 35 40 1 39 35 40 70 17 70 M8X1 25 OR 5 16 18UNC M6 G1 4 OR 1 4 NPT M20X1 5 OR 1 2 NPT EXTERIOR GROUNDING SCREW 90 22 95 39 10 00 09 2 31 1 3 32 00 4 10 00 2 4 00 2 4 00 2 4 80 N SHAFT OPTION VDI VDE 3845 NAMUR M8 INCH MM ...

Page 19: ... GA GAUGE ADAPTER 3 94 100 00 8 54 216 87 TWO PRESSURE GAUGES 1 4 NPT AUXILIARY OPTIONS GM GAUGE MANIFOLD 3 94 100 00 2 50 63 50 1 88 47 63 6 83 173 50 5 03 127 69 DOMED INDICATOR POSITION INDICATOR D DOMED INDICATOR FIG 6 DIMENSIONAL DRAWING FOR OPTIONS INCH MM Figure 11 Dimensional Drawing for the Logix 520MD with options ...

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