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JetFlow Relay User Instruction 

– AIIOM000287

 

 

SAFETY INFORMATION 

 

2.1 

Using This Document 

 
The following instructions are designed to assist in 
unpacking, installing, and performing maintenance as 
required on JetFlow. Product users and maintenance 
personnel should thoroughly review this instruction prior to 
unpacking, installing, operating, or performing any 
maintenance. In most cases, Flowserve valves, actuators 
and accessories are designed for specific applications (e.g. 
with regard to medium, pressure, and temperature). For this 
reason, they should not be used in other applications without 
first contacting the manufacturer. The product Installation, 
Operation, and Maintenance Instructions provides important 
additional safety information 
 

 

NOTE:

 Failure to comply with the information provided in 

the User Instructions is considered to be misuse. Personal 
injury, product damage, delay in operation, or product failure 
caused by misuse are not covered by the Flowserve 
warranty.  
 
Refer to the appropriate user instructions for the positioner, 
valve, actuator, or other portions of the system and other 
accessories as needed.  
 

2.2 

Terms Concerning Safety 

 

The safety terms 

 

NOTE

 

CAUTION

 , and 

 

DANGER

 

are used in these instructions to highlight hazards and to 
provide additional information on aspects that may not be 

readily apparent. 

 

DANGER

 and 

 

CAUTION

  notes must 

be strictly followed to avoid possible injury to personnel or 
damage to equipment or property.  

 

 

NOTE:

 

Indicates and provides additional technical 

information, which may not be obvious.

  

 

 

CAUTION:

 

Proper precautions must be observed to avoid 

minor personal injury and property damage.

 

 

 

DANGER:

 

Indicates that death, severe personal injury 

and/or substantial property damage can occur if proper 
precautions are not taken. 

 

Compliance with notes about installation, operation, 
maintenance, and technical documentation (e.g. in the 
operating instruction, product documentation or on the 
JetFlow) is essential to avoid faults, which in themselves 
might directly or indirectly cause severe personal injury or 
property damage. 

2.3 

Protective Clothing 

 

The JetFlow uses high-pressure air to operate. Use eye 
protection when working around pressurized equipment.  
 

 

DANGER:

 

Standard industry safety practices must be 

adhered to when working on this or any process control 
product. Specifically, use personal protective equipment as 
warranted. 

 

2.4 

Qualified Personnel 

 

Qualified personnel are people who, on account of their 
training, experience, instruction and their knowledge of 
relevant standards, specifications, accident prevention 
regulations and operating conditions, have been authorized 
by those responsible for the safety of the plant to perform the 
necessary work and who can recognize and avoid possible 
dangers. 

 

2.5 

System Product Variations 

 

These instructions cannot claim to cover all details of all 
possible product variations, nor can they provide information 
for every possible example of installation, operation scenario, 
or maintenance requirement. Qualified personnel should 
follow the instructions provided and only use the product for 
its defined purpose. If clarification is needed or there are any 
uncertainties in this respect, particularly in the event of 
missing product-related information, immediately contact the 
appropriate Flowserve sales office.  Contact information is 
listed at the back of this manual. 
 

2.6 

Spare Parts 

 
Use only FLOWSERVE original components. FLOWSERVE 
cannot accept responsibility for any damages that occur from 
using components or fastening materials from other 
manufacturers. If FLOWSERVE products (especially sealing 
materials) have been in storage for longer periods, check 
them for corrosion or deterioration before using these 
products.  
 

2.7 

Service / Repair 

 

 

CAUTION:

 

Proper precautions must be strictly observed 

to avoid possible personal injury and property damage. 

  

 

DANGER:

 

Substitution with non-factory replacement 

components may result in product and system failure. 
 

Send the JetFlow to the manufacturer for service and/or 
repair. Contact the Flowserve for additional information.  
 
Modifying this product, substituting non-factory parts, or 
using maintenance procedures other than outlined in this 
instruction could drastically affect performance and be 
hazardous to personnel and equipment, and may void 
existing warranties.  

Summary of Contents for JetFlow

Page 1: ...flowserve com 1 Installation Operation Maintenance JetFlow Relay with LogixTM 3800JF Digital Positioner Relay AIIOM000287...

Page 2: ...PERATION HOW IT WORKS 10 7 OPERATION DIP SWITCH CONFIGURATION 10 8 OPERATION USER INTERFACE 10 9 MAINTENANCE TROUBLESHOOTING 12 10 MAINTENANCE HELP FROM FLOWSERVE 12 11 JETFLOW SPECIFICATIONS 13 12 SI...

Page 3: ...JetFlow Relay User Instruction AIIOM000287 3 1 QUICK START GUIDE 1 1 JetFlow Features Logix 3800 Positioner JetFlow Optional Failsafe Solenoid Port A Port B...

Page 4: ...JetFlow Relay User Instruction AIIOM000287 4 Diaphragm Return Spring Vent Plug Sleeve Spool Block Vent Supply Port Vent...

Page 5: ...matic ports to the actuator Port A is typically connected to the side of the actuator opposing the actuator spring while port B is typically connected to the side of the actuator to align with the act...

Page 6: ...rty damage 2 3 Protective Clothing The JetFlow uses high pressure air to operate Use eye protection when working around pressurized equipment DANGER Standard industry safety practices must be adhered...

Page 7: ...pool in packaging materials Prevent dirt or sand accumulation in the pneumatic ports and vents If FLOWSERVE products have been in storage for longer periods check them for corrosion or deterioration...

Page 8: ...n See section 13 Hazardous Location Specifications for more details NOTE The installer should mark the checkbox on the label that is appropriate for the intended use of the Logix 3800JF Figure 1 Certi...

Page 9: ...FCD LGENIM0112 or more information about setting the positioner DIP switches Connect port B to the other side of the actuator DANGER Proper tubing orientation is critical for the positioner to functi...

Page 10: ...unit in service verify the DIP Switches are set to the desired control options The functionality of the DIP Switches is the same for the Logix 3800JF and Logix 3800 see Figure 6 Local User Interface H...

Page 11: ...ntly the positioner will blink one color This color represents one of the 5 conditions outlined in the NAMUR standard NE 107 These are listed in Table 2 NE 107 Status Code How these colors are assigne...

Page 12: ...the back cover of this manual for additional contact details 10 2 Returning the JetFlow for Service Returning the Logix 3800JF and JetFlow Relay as a unit is an option if remote troubleshooting is un...

Page 13: ...following values on a 200 square inch actuator Linearity 1 25 Repeatability 0 25 Hysteresis 1 0 Deadband 0 3 Sensitivity 0 25 Stability 0 4 Step Resolution 0 25 NOTE Performance tested according to I...

Page 14: ...The failsafe state above represents the fail safe state of the JetFlow The valve fail safe state may be different depending on spring configuration and tubing Ensure the fail safe valve state is appro...

Page 15: ...ctors in conduit should have insulation rated for at least 18K above the maximum expected ambient temperature of the environment or installation Contact Flowserve for Flame Path information The Model...

Page 16: ...JetFlow Relay User Instruction AIIOM000287 16 13 3 Control Drawing North America Connection Diagram...

Page 17: ...ue to a broken or out of calibration sensor a broken piezo stuck spool malfunctioning relay or a wire connection problem Check the relay for sticking problems If the positioner still does not operate...

Page 18: ...JetFlow Relay J0 Cv 9 Tubing Size 0 75 Vent and Supply Port Size 0 75 J0 JetFlow Relay J1 Cv 9 Tubing Size 1 0 Vent and Supply Port Size 1 0 J1 JetFlow Relay J2 Cv 21 Tubing Size 1 5 Vent and Supply P...

Page 19: ...ion arise concerning these provisions the purchaser user should contact Flowserve Corporation at any one of its worldwide operations or offices 2012 Flowserve Corporation Irving Texas USA Flowserve is...

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