FlowCon ABM Installation And Operation Instruction Manual Download Page 1

INSTALLATION AND OPERATION INSTRUCTION

DYNAMIC BALANCED

TEMPERATURE CONTROL VALVE

FlowCon ABM

        

1M95000ISO 

04/2016

FlowCon International assumes no responsibility 

for mistakes, if any, in any printed material.

Denmark 

Dubai 

USA 

Singapore 

www.flowcon.com

- 1 -

FlowCon ABM 15-40mm, 1/2”-1 1/2”

Figure 1

Install the 

FlowCon ABM

 as called for in the de-

sign drawings. Although the performance of the 

valve is not affected either way, industry stan-

dards call for balancing devices to be installed 

on the downstream side of the terminal unit. 

Especially for the ABM with its Optimizer® ball 

valve, it is recommended to ensure the ball valve 

is downstream of the balancing device.

INSTALL THE VALVE HOUSING WITH THE 

FLOW DIRECTIONAL ARROW POINTING IN 

THE CORRECT DIRECTION.

The 

FlowCon ABM 

valve is available with dou-

ble union end connections, i.e. figure 1.

Two types of end connections are available for 

use with the union nut:

Threaded (male or female):

The thread standard is ISO 228, which is a 

straight metric thread (compatible with BS-2779) 

or NPT

 

threading standard, depending on

 

the 

end connections ordered. The threads on both 

the connection and piping should be cleaned 

carefully. As these models are union end con-

nected, the union nuts and the end connections 

should be removed for installation.

O-rings are supplied with the valve body  and 

used to seal the connections. It is recommended 

to grease the o-rings with silicone grease before 

installation. 

IMPORTANT:

 Never use mineral 

oil or petrol based grease or oil on the o-rings. 

Please make sure these are in place in the o-ring 

grooves in the inlet and outlet of the valve body, 

when installing the housing and REMEMBER 

TO TIGHTEN THE UNION NUTS TO ENSURE 

SEALING.

For all thread connections please clear threads 

on both valve and piping of debris. Sealant such 

as pipe dope or teflon tape is recommended. 

WHEN USING HEMP AS PIPE SEALANT, EN-

SURE NO STRANDS ARE LEFT IN THE VALVE 

OR PIPING.

Soldered end:

REMOVE THE END CONNECTIONS FROM 

THE HOUSING BEFORE SOLDERING. THIS 

ENSURES THAT THE O-RINGS AND INTER-

NAL PARTS ARE NOT DAMAGED BY HEAT.

Pressure/temperature fittings

 (p/t plugs) are 

available upon request for the ABM valve. Be-

fore finger mounting the p/t plugs in the body 

tappings, please seal the threads of the p/t plugs 

(DO NOT OVER TIGHTEN). 

Alternatively to the p/t plugs, the valve body can 

be ordered with 

plugs

 for the body tappings. 

Each plug is sealed by a gasket.

Summary of Contents for ABM

Page 1: ... on both the connection and piping should be cleaned carefully As these models are union end con nected the union nuts and the end connections should be removed for installation O rings are supplied with the valve body and used to seal the connections It is recommended to grease the o rings with silicone grease before installation IMPORTANT Never use mineral oil or petrol based grease or oil on th...

Page 2: ...t with an 8mm wrench to a torque of 6 7Nm 4 Slide the mounting bracket under the actua tor Ensure free movement of the slot at the base of the actuator The bracket pin must be placed in the mid distance of the slot Manual over ride operation 1 DISCONNECT POWER Failure to discon nect power may cause damage to the actua tor gears 2 Fit the manual over ride key onto the valve spindle 3 Press the clut...

Page 3: ...2 position 24VAC 3 POINT FLOATING CLOSED 80 90 CLOSED 0 10 COMMON COMMON 22 SUPPLY 26VAC 28 32VDC 1 2 3 DRIVE CW SW1 4 6 7 8 DRIVE CCW COMMON SUPPLY 22 26VAC 28 32VDC 2 10VDC 1 2 3 24V MODULATING 2 10VDC 24V MODULATING 4 20mA SW JP1 Jumper at bottom 1 COMMON SUPPLY 22 26VAC 28 32VDC 4 20mA 1 2 3 SW JP1 Jumper at top 1 CLOSED 80 90 CLOSED 0 10 COMMON COMMON SUPPLY 220 250VAC 50 60Hz 6 7 8 DRIVE CW ...

Page 4: ...ssary to slightly cut the sides of the grips on the adaptor with a box knife and remove the insert by pulling the two now flexible grips outwards on each side of the adaptor with one hand and pulling the stainless steel insert from the adaptor with the other The o ring will come out as well Before installing the replacement insert the black composite part also needs to be replaced Simply remove th...

Page 5: ...if any in any printed material Denmark Dubai USA Singapore www flowcon com 5 Figure 7 D2 D1 A E B1 B2 B3 C F E Assembly drawing FlowCon ABM A Valve housing B1 E JUST insert B2 Standard composite insert B3 Stainless steel insert w adaptor C Adjustment key D1 P t plug 2 pcs D2 Plug and gasket 2 of each E Union end connections F Actuator ...

Page 6: ...be suitable treated clean and free of debris It is recommended that a strainer be installed prior to the valve body to prevent damage or blockage due to debris Ensure that the valve is not in the fully closed position when filling the system with water Further it is recommended not to exceed maximum differential pressure control range for the insert paricularly for the diaphragm type Warranty obli...

Page 7: ...IC BALANCED TEMPERATURE CONTROL VALVE FlowCon ABM 1M95000ISO 04 2016 FlowCon International assumes no responsibility for mistakes if any in any printed material Denmark Dubai USA Singapore www flowcon com 7 ...

Page 8: ...IC BALANCED TEMPERATURE CONTROL VALVE FlowCon ABM 1M95000ISO 04 2016 FlowCon International assumes no responsibility for mistakes if any in any printed material Denmark Dubai USA Singapore www flowcon com 8 ...

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