Flow Safe F70VP Series Installation, Operation & Maintenance Manual Download Page 18

INSTALLATION, OPERATION, & 
MAINTENANCE MANUAL    

 

TITLE: 

F70VP Series 

 

Rev.  B 

 

Vacuum Relief Valve 

 

Page 18 of 20 

 

 
 
7.0 

TROUBLESHOOTING  GUIDE 

 

Symptom 

Possible Cause 

Remedy 

 
The main valve leaks 
around the cap or cap 
bolts. 
 
 
 

Cap bolt(s) loose, or insufficient / 
uneven bolt torque. 

Retighten the cap bolts per Section 3.2. 

Sealing surface on cap is 
damaged. 

Repair defect or replace cap. 
 

Upper liner seal is damaged or 
contaminated. 
 

If damaged, replace with new seal(s).  If 
contaminated, clean and reinstall. 

Air trapped in cap bolt hole(s). 
 

Wait until leakage stops (applicable to 
very recent cap reinstallation only). 

 
The main valve leaks 
through the bottom 
(system) connection. 
 

 

Damage to, or contamination on,  
piston seat or main valve nozzle, 
piston seal / sealing surface, lower 
liner seal / sealing surface, or 
backflow preventer check valve 
seating surfaces. 
 

Disassemble the valve, remove the 
piston and liner, and examine seat(s), 
seals, and sealing surfaces under 
magnification.  If damaged, replace with 
new part(s); if contaminated, clean and 
reinstall. 
 

Dome is not loading properly 
through the pilot. 

Check pilot or tubing for obstructions; 
clean / unplug. 

 
The main valve does not 
open. 
 
 
 

 

Pilot valve not set correctly. 

Check set point on pilot.  Ensure correct 
pressure units are being used (“psi vac” 
vs “psia”). 

Vacuum not maintained in pilot 
bonnet or main valve dome (region 
between cap and top of piston). 

Ensure tube fitting in bonnet is tight.  
Verify that Teflon seal is installed under 
pressure adjustment screw lock nut.  If 
no pilot, verify tubing and connections to 
main valve cap are tight. 

Inlet screen or tubing to pilot is 
plugged. 

Clean / unplug line. 

Pilot internals are blocked or 
damaged. 

Disassemble pilot; check / clean parts. 

Main valve piston is seized. 

Disassemble the valve and examine 
surfaces for debris/damage.  Clean or 
replace parts as necessary.   

 
 
 
The main valve does not 
close, or opens above 
vacuum set point. 
 
 
 
 
 
 

Obstruction in main valve, pilot 
valve, or tubing to main valve. 

Clean / unplug.  Remove any debris 
between piston and liner.  Provide 
system filtration if necessary. 

Pilot diaphragm is leaking. 

Disassemble pilot valve, remove and 
inspect diaphragm.  Replace 
diaphragm. 

Backflow preventer check valves 
missing or installed backwards, or 
leak. 

Check for proper installation and seat-
tightness. 

Piston or liner seal is leaking. 

Disassemble the valve, remove the 
seals and examine.  Clean or replace, 
as necessary. 

 

Summary of Contents for F70VP Series

Page 1: ...rformance Safety Relief Valves INSTALLATION OPERATION MAINTENANCE MANUAL Revision B Date of Issue Oct 2 2015 Approved by GG jwo Project Engineer Engineering Projects Director F70VP SERIES VACUUM RELIE...

Page 2: ...2 Service Envelope 5 2 3 Installation 6 2 4 Startup 6 3 0 Main Valve Maintenance 3 1 Disassembly of the F70VP Series Main Valve 7 3 2 Reassembly of the F70VP Series Main Valve 10 4 0 Pilot Valve Main...

Page 3: ...sembly is performed as outlined in this manual there is no safety hazard Cycling the valve at least once a year is considered to be good practice to verify operation 3 When a new valve leaves FLOW SAF...

Page 4: ...rough the pilot valve and to the dome cavity of the main valve At the designated vacuum set pressure the pilot allows dome pressure to be drawn down to a vacuum state proportionally to demand at set p...

Page 5: ...E ENVELOPE 1 Confirm low temperature environmental applications with factory 2 Ratings based on use as low pressure seat in 1 1 2 x 2 2 x 3 and 3 x 4 only 3 PSI VAC as used in this document is equival...

Page 6: ...cked open during normal system operation 2 4 STARTUP Foreign particles or dirt can damage the valve and make it inoperative Prior to installation clean out the piping thoroughly A screen may be fasten...

Page 7: ...Item 5 Pg 8 comes out with the piston assembly Care must be taken during this removal because any damage might result in an eventual sealing problem when the valve is reassembled 6 The liner may then...

Page 8: ...s Rev B Vacuum Relief Valve Page 8 of 20 Assembly Illustration 1 1 2 x 2 through 3 x 4 HIGH PRESSURE LOW PRESSURE MAIN VALVE SUBASSEMBLY MAIN VALVE SUBASSEMBLY 5 psi vac 14 6 psi vac 0 36 psi vac 5 ps...

Page 9: ...and up Qty of 2 Item 5 no Item 5a 4 x 6 6 x 8 Item 5a optional on smaller sizes F70VP LOW PRESSURE PISTON ASSEMBLY 1 1 2 x 2 2 x 3 3 x 4 PISTON ASSEMBLY PARTS LIST Item No Description 1 Retainer scre...

Page 10: ...NOTE Female thread in piston must have locking thread insert Item 7 Pg 9 For low pressure pistons the retainer is threaded and needs to be tightened 4 Install the piston seal and backup ring if provi...

Page 11: ...vise 3 Apply Loctite to retainer screw and use it to attach seat and retainer to spindle Insert spindle into the body Lightly lubricate nozzle O ring with Dow Corning 33 or equal fit over nozzle and...

Page 12: ...INSTALLATION OPERATION MAINTENANCE MANUAL TITLE F70VP Series Rev B Vacuum Relief Valve Page 12 of 20 Assembly Illustration F100 Pilot Valve High Pressure...

Page 13: ...to retainer screw and use it to attach seat and retainer to spindle Insert spindle into the body Lightly lubricate nozzle O ring with Dow Corning 33 or equal fit over nozzle and then tighten nozzle in...

Page 14: ...INSTALLATION OPERATION MAINTENANCE MANUAL TITLE F70VP Series Rev B Vacuum Relief Valve Page 14 of 20 Assembly Illustration F100 Pilot Valve Low Pressure...

Page 15: ...isted in the table below These values indicate the point at which the main valve piston is able to open based on the area differential between the piston top and main seat F70VP Dome Pressure F70VP Do...

Page 16: ...about 90 of the designated PSI VAC set pressure b If using a positive pressure test stand connect the main valve side connection to the stand leaving the bottom process connection open to atmosphere P...

Page 17: ...ilot inlet simultaneously keeping the pilot closed and routing air into the main valve dome to seat the piston Check outlet for indications of leakage c Slowly vent off pressure from test source Disas...

Page 18: ...g for obstructions clean unplug The main valve does not open Pilot valve not set correctly Check set point on pilot Ensure correct pressure units are being used psi vac vs psia Vacuum not maintained i...

Page 19: ...DXY VPHP 10X12 DXY VPHP 12X16 DXY VPLP 15X02 DXY VPLP 02X03 DXY VPLP 03X04 DXY VPLP 04X06 DXY VPLP 06X08 DXY VPLP 08X10 DXY Contents See drawings parts lists on Pages 5 7 8 9 Qty Qty Wear ring HP belo...

Page 20: ...00V BHP DXYZ High pressure bracket mount F100V DHP DXYZ High pressure direct mount Contents See drawings on Pages 12 14 Qty Qty Seat 1 Diaphragm gasket for Teflon diaphragm only 1 Diaphragm 1 Upper ho...

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