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ELECTRICAL

Ground motor before con-

necting to electrical power

supply! Failure to ground pump
motor can cause serious or fatal
electrical shock hazard!

Do not ground to a gas
supply line!

To avoid dangerous or
fatal electrical shock, turn

OFF power to motor before
working on electrical connec-
tions.

Ground Fault Circuit
Interrupter (GFCI) tripping

indicates electrical problem. If
GFCI trips and won't reset, con-
sult electrician to inspect and
repair electrical system.

FIRE HAZARD! Match supply voltage to motor nameplate

voltage.  

WIRING

• Pump must be permanently connected to circuit. Table I gives

correct wires and circuit breaker sizes for the pump alone. If other
lights or appliances are also on the same circuit, be sure to add
their amp loads to pump amp load before figuring wire and circuit
breaker sizes. (If unsure how to do this or if this is confusing, con-
sult a licensed electrician). Use the load circuit breaker as the
master on-off switch.

• Install a Ground Fault Circuit Interrupter (GFCI) in circuit; it will

sense a short-circuit to ground and disconnect power before it
becomes dangerous to pool users. For size of GFCI required and
test procedures for GFCI, see manufacturer’s instruction.

• In case of power outage, check GFCI for tripping (which will prevent

normal pump operation). Reset if necessary.

• NOTICE: If you do not use conduit when wiring motor, be sure to

seal wire opening on end of motor to prevent dirt, bugs, etc., from
entering.

• Use wire rated at 75°C on all models.

VOLTAGE

• Voltage at motor must not be more than 10% above or below

motor nameplate rated voltage or motor may overheat, causing
overload tripping and reduced component life. If voltage is less
than 90% or more than 110% of rated voltage when motor is run-
ning at full load, consult power company.

IMPORTANT: Be sure lead wire opening on end of motor is sealed
when conduit is not used. Failure to seal it will allow debris to enter
back compartment of motor through conduit opening and cause
switch malfunction.

Values in Table I are for PUMP MOTOR ONLY. If addition-

al accessories are installed on pump motor circuit

(heater, blower, etc.), include amperage draw when figuring
wire and circuit breaker sizes.

GROUNDING  (Fig. 5)

• Permanently ground motor; use size and type wire required by

code.

• Ground connection must be made to green grounding screw

under motor canopy or access plate.

• Connect motor ground terminal to electrical service ground.

BONDING (Fig. 5)

• 'Bonding' connects all metal parts around a swimming pool with a

'Bonding Wire' to form one unit - in case of short or ground - there
will be no electrical current flow between them. Bonding is not the
same as grounding.

• Bonding reduces the chance of receiving an electrical shock from

metal parts of pool structure.

• Follow all local and national code requirements for bonding swim-

ming pools, spas, hot tubs, etc.

• Make all bonding connections as bare metal-to-metal clamped or

soldered connections.

• Install and bond pump according to local codes and ordinances;

use bonding lug on motor. Use solid copper conductor No. 8
AWG (8.4 mm

2

) or larger.

• Connect No. 8 AWG (8.4 mm

2

) solid copper bonding wire to

pressure wire connector on motor housing and all metal parts of
swimming pool, spa, etc., metal piping or conduit within 5 ft.
(1,5m) of inside walls of swimming pool, spa, etc.

4

ENGLISH

Figure 5 – Typical ground screw and
bonding lug locations.

PUMP

MAX. LOAD

BRANCH FUSE

DISTANCE IN FT. (SERV. TO MOTOR)

MODEL

HP

VOLTAGE

AMPS

RATING AMPS*

0-100'(0-30m)

101-200'(31-61m) 201-300'(61-91m)

FP6022

3/4

115

10.2

15

14 (2mm

2

)

10 (5.5mm

2

)

8 (8.4mm

2

)

3/4

230

5.1

15

14 (2mm

2

)

14 (2mm

2

)

14 (2mm

2

)

FP6032

1

115

12.6

20

12 (3mm

2

)

10 (5.5mm

2

)

8 (8.4mm

2

)

1

230

6.3

15

14 (2mm

2

)

14 (2mm

2

)

14 (2mm

2

)

FP6042

1-1/2

115

16

20

12 (3mm

2

)

8 (8.4mm

2

)

6 (13mm

2

)

1-1/2

230

8

15

14 (2mm

2

)

14 (2mm

2

)

12 (3mm

2

)

FP6111

1/2

115

8.4

15

14 (2mm

2

)

12 (3mm

2

)

10 (5.5mm

2

)

FP6121

3/4

115

11.4

15

14 (2mm

2

)

10 (5.5mm

2

)

8 (8.4mm

2

)

All pumps are 60 cycle/Single phase.              * Time delay fuses are recommended instead of standard fuses in motor circuit.

TABLE I - WIRING CHART - RECOMMENDED FUSING AND WIRING DATA

WARNING

Hazardous voltage. Can
shock, burn, or cause
death.

Ground pump before con-
necting to power supply.

3914 0301

115 V

230 V

230 Volt to 115 Volt Conversion. 

Move plug to change voltage.

A

L1

2

3

0

 

V

o

lt

s

1

1

5

 

V

o

lt

s

230 Volt to 115 Volt Conversion. Move plug to change voltage.

Pull plug 
straight
out from 
terminal
board;

1.

1.

2.

2.

Plug in again
with arrow 
on plug 
pointing to
'115 Volts'.

Ground
Screw

A

L1

2

3

0

 

V

o

lt

s

1

1

5

 

V

o

lt

s

Clamp the power cable to prevent 
strain on the terminals.

Ground
Screw

Clamp the power cable to prevent 
strain on the terminals.

Connect the green (or bare copper) 
ground wire to the grounding screw.

Connect the green (or bare copper) ground 
wire to the green ground screw.

23

0V

11

5V

23

0V

11

5V

A

A

L2

L2

L1

L1

23

0V

11

5V

A

A

L2

L2

L1

L1

23

0V

11

5V

Power Supply 
Wires

Bonding

Lug

Motor Nameplate

Green

Ground

Screw

Motor

Canopy

Through

Bolts

349 0893

}

Wire
Size 
AWG
(mm

2

)

NOTE: All models are factory wired for 230 volts. To convert motor for 110 volt operation,
compare rear of motor to 115 volt diagram.

Summary of Contents for FP6022 Series

Page 1: ...de renseignements concernant l utilisation l installation ou l entretien Composer le 1 800 365 6832 Fran ais Pages 10 17 Instalaci n Operaci n Piezas Para mayor informaci n sobre el funcionamiento in...

Page 2: ...ad and follow all safety instructions in this manual and on equipment Keep safety labels in good condition replace if missing or dam aged Incorrectly installed or tested equipment may fail causing sev...

Page 3: ...n pump port If leaks occur remove pipe clean old tape rewrap with one to two additional layers of tape and remake connection NOTICE Support all piping connected with pump PIPING For pump discharge FP6...

Page 4: ...d BONDING Fig 5 Bonding connects all metal parts around a swimming pool with a Bonding Wire to form one unit in case of short or ground there will be no electrical current flow between them Bonding is...

Page 5: ...ess loss of consciousness or heart attack TROUBLESHOOTING GUIDE Only qualified personnel should electrically test pump motor DISCONNECT POWER TO MOTOR BEFORE WORKING ON PUMP Close suction and discharg...

Page 6: ...53P1 C153 53P1 6 Trap Basket 1 C108 33P C108 33P C108 33P 7 Trap Cover O Ring 1 U9 229 U9 229 U9 229 8 Trap Cover 1 C3 139P1 C3 139P1 C3 139P1 9 Seal and Gasket Kit 1 FPP5006 FPP5006 FPP5006 10 Overha...

Page 7: ...HP 3 4HP 1 Motor 60 Cycle 115V 1 A800CL A800DL 2 Seal Plate 1 C1 84P2 C1 84P2 3 Seal and Gasket Kit 1 FPP1075 FPP1075 4 Volute 1 C101 247P C101 247P 5 Overhaul Kit 1 FPP1081 FPP1082 Insert Fitting 1 U...

Page 8: ...low General Terms and Conditions Purchaser must pay all labor and shipping charges necessary to replace prod uct covered by this warranty This warranty shall not apply to acts of God nor shall it appl...

Page 9: ...9...

Page 10: ...quipement Garder les tiquettes de s curit en bon tat les remplacer si elles manquent ou si elles sont endommag es Un quipement mal install ou mal contr l peut tomber en panne causer de graves blessure...

Page 11: ...nt de refaire la connexion REMARQUE Assurer la fixation de tous les tuyaux connect s la pompe TUYAUTERIE Pour le refoulement de la pompe FP6000 utiliser un tuyau en PCV de calibre 3 81 cm 1 1 2 po ou...

Page 12: ...joncteur de fuite la terre requis et les m thodes de contr le du disjoncteur de fuite la terre se reporter aux instructions du fabricant En cas de panne de courant voir si le disjoncteur de fuite la t...

Page 13: ...ence ou une attaque cardiaque LOCALISATION DES PANNES Seul un personnel qualifi est autoris tester l installation lectrique du moteur de la pompe D BRANCHER L ALIMENTATION DE COURANT DU MOTEUR AVANT D...

Page 14: ...utilis e 3 4 CV 1 CV 1 1 2 CV 1 Moteur 115 230V 1 A910DL A910EL A910FL 2 Plaque d tanch it 1 17140 0012 17140 0012 17140 0012 3 Corps du r servoir 1 C276 57P C276 57P C276 57P 4 Joint rigide 1 C20 12...

Page 15: ...115 V 1 A800CL A800DL 2 Plaque d tanch it 1 C1 84P2 C1 84P2 3 Ensemble d tanch it 1 FPP1075 FPP1075 4 Volute 1 C101 247P C101 247P 5 Ensemble de r vision 1 FPP1081 FPP1082 Raccord ins rer 1 U78 859PA...

Page 16: ...rais de main d uvre et d exp dition n cessaires au remplacement du produit couvert par la garantie Cette garantie ne couvrira pas les cas de force majeure et ne s appliquera pas aux produits qui du se...

Page 17: ...17...

Page 18: ...y en el equipo Mantenga en buen estado las etiquetas de seguri dad reemplace aquellas que falten o que est n da adas El equipo que es instalado o probado de manera incorrecta puede fallar causando les...

Page 19: ...la cinta vieja vuelva a recubrir con una o dos capas adicionales de cinta y vuelva a hacer la conexi n AVISO Aseg rese de que todas las tuber as conectadas a la bomba tengan el soporte adecuado ENTUBA...

Page 20: ...de conexi n a tierra del motor a la toma el ctrica de tierra EMPALME Fig 5 El empalme conecta todas las piezas met licas alrededor de una piscina con un cable de empalme para formar una unidad En caso...

Page 21: ...ica del motor de la bomba DESCONECTE LA ENERG A EL CTRICA QUE VA AL MOTOR ANTES DE EFECTUAR TRABAJOS EN LA BOMBA Cierre las v lvulas de compuerta de succi n y descarga LA BOMBA NO SE CEBA HAY FILTRACI...

Page 22: ...3 C20 123 C20 123 5 Cuerpo del sif n 1 C153 53P1 C153 53P1 C153 53P1 6 Filtro de cesta del sif n 1 C108 33P C108 33P C108 33P 7 Arosello de la tapa del sif n 1 U9 229 U9 229 U9 229 8 Tapa del sif n 1...

Page 23: ...otor de 60 ciclos 115V 1 A800CL A800DL 2 Placa de sellado 1 C1 84P2 C1 84P2 3 Kit de Junta y Sello 1 FPP1075 FPP1075 4 Voluta 1 C101 247P C101 247P 5 Kit de Arreglo General 1 FPP1081 FPP1082 Ajuste de...

Page 24: ...iciones indicadas a continuaci n T rminos y Condiciones Generales El comprador debe pagar todos los gastos de mano de obra y transporte nece sarios para reemplazar el producto cubierto por esta garant...

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