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FP Air Tools - Florida Pneumatic Manufacturing Corporation 

851 Jupiter Park Lane, Jupiter FL 33458

7.2.2.3  

GENERAL SAFETY RULES

s -ULTIPLEHAZARDS2EADANDUNDERSTANDTHESAFETYINSTRUCTIONSBEFORE

INSTALLINGOPERATINGREPAIRINGMAINTAININGCHANGINGACCESSORIESON

ORWORKINGNEARTHEPOWERTOOL&AILURETODOSOCANRESULTINSERIOUS

BODILYINJURY

s /NLYQUALIlEDANDTRAINEDOPERATORSSHOULDINSTALLADJUSTORUSETHE

POWERTOOL

s $ONOTMODIFYTHISPOWERTOOL-ODIlCATIONSMAYREDUCETHEEFFEC

-

TIVENESSOFSAFETYMEASURESANDINCREASETHERISKSTOTHEOPERATOR

s $ONOTDISCARDTHESAFETYINSTRUCTIONSnGIVETHEMTOTHEOPERATOR

s $ONOTUSEATOOLIFTHETOOLHASBEENDAMAGED

s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFEXPLOSIONORlREDUETOTHE

MATERIALBEINGPROCESSED

s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFCUTTING

7.2.2.4  

PROJECTILE HAZARDS

s &AILUREOFTHEWORKPIECEOFACCESSORIESOREVENOFTHETOOLITSELFMAY

GENERATEHIGHVELOCITYPROJECTILES

s !LWAYSWEARIMPACTRESISTANTEYEPROTECTIONDURINGOPERATIONOFTHE

TOOL4HEGRADEOFPROTECTIONREQUIREDSHOULDBEASSESSEDFOREACH

USE

7.2.2.5  

ENTANGLEMENT HAZARDS

s %NTANGLEMENTHAZARDCHOKINGSCALPINGANDORLACERATIONSCANOCCUR

IFNECKWAREHAIRORGLOVESARENOTKEPTAWAYFROMTOOLANDACCES

-

SORIES

7.2.2.6  

OPERATING HAZARDS

s 5SEOFTHETOOLMAYEXPOSETHEOPERATORSHANDSTOHAZARDSINCLUDING

CRUSHINGIMPACTSCUTSANDABRASIONSANDHEAT7EARSUITABLEGLOVES

TOPROTECTHANDS

s /PERATORSANDMAINTENANCEPERSONNELMUSTBEPHYSICALLYABLETO

HANDLETHEBULKWEIGHTANDPOWEROFTHETOOL

s (OLDTHETOOLCORRECTLYBEREADYTOCOUNTERACTNORMALORSUDDEN

MOVEMENTSnHAVEBOTHHANDSAVAILABLE

s -AINTAINABALANCEDBODYPOSITIONANDSECUREFOOTING

s +EEPHANDSAWAYFROMROTATINGORRECIPROCATIONACCESSORIESSPINDLES

OROTHERMOVINGPARTS

s 2ELEASETHESTARTANDSTOPDEVICEINTHECASEOFANINTERRUPTIONOFTHE

ENERGYSUPPLY

s 5SEONLYLUBRICANTSRECOMMENDEDBYTHEMANUFACTURER

7.2.2.7  

REPETITIVE MOTIONS HAZARDS

s 7HENUSINGAPOWERTOOLYOUMAYEXPERIENCEDISCOMFORTINYOUR

HANDSARMSSHOULDERSNECKOROTHERPARTSOFYOURBODY

s 7HILEUSINGAPOWERTOOLPOSITIONYOURBODYINACOMFORTABLE

POSTURE-AINTAINSECUREFOOTINGANDAVOIDAWKWARDOROFFBALANCED

POSTURES#HANGINGYOURPOSTUREDURINGEXTENDEDTASKSMAYHELP

AVOIDDISCOMFORTANDFATIGUE

s )FYOUEXPERIENCESYMPTOMSSUCHASPERSISTENTORRECURRINGDISCOM

-

FORTPAINTHROBBINGACHINGTINGLINGNUMBNESSBURNINGSENSATION

ORSTIFFNESSDONOTIGNORETHESEWARNINGSIGNS0ROMPTLYTELLYOUR

EMPLOYERANDCONSULTAQUALIlEDHEALTHPROFESSIONAL

7.2.2.8     ACCESSORY HAZARDS

s /NLYUSESIZESANDTYPESOFACCESSORIESANDCONSUMABLESTHATARE

RECOMMENDEDBYTHEPOWERTOOLMANUFACTURER

7.2.2.9     WORKPLACE HAZARDS

s 3LIPSTRIPSANDFALLSAREMAJORCAUSESOFWORKPLACEINJURY"EAWARE

OFSLIPPERYSURFACESCAUSEDBYUSEOFTHETOOLANDALSOOFTRIPHAZARDS

CAUSEDBYTHEAIRLINEORHYDRAULICHOSE

s 0ROCEEDWITHCAREINUNFAMILIARSURROUNDINGS(IDDENHAZARDSMAY

EXISTSUCHASELECTRICITYOROTHERUTILITYLINES

s 4HISPOWERTOOLISNOTINTENDEDFORUSEINPOTENTIALLYEXPLOSIVEATMO

-

SPHERESANDISNOTINSULATEDFROMCOMINGINTOCONTACTWITHELECTRIC

POWER

s -AKESURETHEREARENOELECTRICALCABLESGASPIPESETCTHATCOULD

CAUSEAHAZARDIFDAMAGEDBYUSEOFTHETOOL

7.2.2.10    DUST AND FUME HAZARDS

s $USTFROMSOMEWORKPROCESSESCANCAUSECANCERBIRTHDEFECTSOR

OTHERRESPIRATORYDISEASES2ISKASSESSMENTOFTHESEHAZARDSAND

IMPLEMENTATIONOFAPPROPRIATECONTROLSISESSENTIAL

s )FTHEPNEUMATICTOOLISUSEDINADUSTlLLEDENVIRONMENTEXHAUST

AIRCANCAUSEADUSTHAZARD

s $USTSANDFUMESGENERATEDWHENUSINGPOWERTOOLSCANCAUSE

ILLHEALTHFOREXAMPLECANCERBIRTHDEFECTSASTHMAANDORDER

-

MATITIS RISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOF

APPROPRIATECONTROLSOFISESSENTIAL

s 2ISKASSESSMENTSHOULDINCLUDEDUSTCREATEDBYTHEUSEOFTHETOOL

ANDTHEPOTENTIALFORDISTURBINGEXISTINGDUST

s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE

INSTRUCTIONSTOMINIMIZEDUSTORFUMEEMISSIONS

s $IRECTTHEEXHAUSTSOASTOMINIMIZEDDISTURBANCEOFDUSTINADUST

lLLEDENVIRONMENT

s 7HEREDUSTSORFUMESARECREATEDTHEPRIORITYSHALLBETOCONTROL

THEM ATTHEPOINTOFEMISSION

s !LLINTEGRALFEATURESORACCESSORIESFORTHECOLLECTIONEXTRACTIONOR

SUPPRESSIONOFAIRBORNEDUSTORFUMESSHOULDBECORRECTLYUSED

ANDMAINTAINEDINACCORDANCEWITHTHEMANUFACTURERSINSTRUCTIONS

s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS

RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY

INCREASEINDUSTORFUMES

s 5SERESPIRATORYPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS

REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS

7.2.2.11   NOISE HAZARDS

s 5NPROTECTEDEXPOSURETOHIGHNOISELEVELSCANCAUSEPERMANENT

DISABLINGHEARINGLOSSANDOTHERPROBLEMSSUCHASTINNITUSRING

-

INGBUZZINGWHISTLINGORHUMMINGINTHEEARS

s 2ISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOFAPPROPRI

-

ATECONTROLSOFISESSENTIAL

s !PPROPRIATECONTROLSTOREDUCETHERISKMAYINCLUDEACTIONSSUCHAS

DAMPINGMATERIALSTOPREVENTWORKPIECESFROM@RINGING

s 5SEHEARINGPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS

REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS

s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE

INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINNOISELEVELS

s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS

RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY

INCREASEINNOISE 

7.2.2.12   VIBRATION HAZARDS

s %XPOSURETOVIBRATIONCANCAUSEDISABLINGDAMAGETOTHENERVES

ANDBLOODSUPPLYOFTHEHANDSANDARMS

s 7EARWARMCLOTHINGWHENWORKINGINCOLDCONDITIONSANDKEEP

YOURHANDSWARMANDDRY

s )FYOUEXPERIENCENUMBNESSTINGLINGPAINORWHITENINGOFTHESKIN

INYOURlNGERSORHANDSSTOPUSINGTHEPOWERTOOLANDTELLYOUR

EMPLOYER9OUSHOULDALSOSEEKMEDICALADVICEFROMAQUALIlED

OCCUPATIONALHEALTHPROFESSIONAL

s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE

INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINVIBRATION

s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS

RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY

INCREASEINVIBRATIONLEVELS

s 3UPPORTTHEWEIGHTOFTHETOOLINASTANDTENSIONERORBALANCER

BECAUSETHEOPERATORCANTHENUSEALIGHTERGRIPTOSUPPORTTHETOOL

s (OLDTHETOOLWITHALIGHTBUTSAFEGRIPTAKINGACCOUNTOFTHE

REQUIREDHANDREACTIONFORCESBECAUSETHERISKFROMVIBRATIONIS

GENERALLYGREATERWHENTHEGRIPFORCEISHIGHER

7.2.3

ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC  

POWER  TOOLS  - AIR SUPPLY & CONNECTION HAZARDS

s !IRUNDERPRESSURECANCAUSESEVEREINJURY

s !LWAYSSHUTOFFAIRSUPPLYDRAINHOSEOFAIRPRESSUREANDDISCON

-

NECTTOOLFROMAIRSUPPLYWHENNOTINUSEBEFORECHANGINGACCES

-

SORIESORWHENMAKINGREPAIRS

s .EVERDIRECTAIRATYOURSELFORANYONEELSE

s 7HIPPINGHOSESCANCAUSESEVEREINJURY!LWAYSCHECKFORDAM

-

AGEDORLOOSEHOSESANDlTTINGS

s 7HENEVERUNIVERSALTWISTCOUPLINGSCLAWCOUPLINGS AREUSEDLOCK

PINSMUSTBEINSTALLED

s $ONOTEXCEEDTHEMAXIMUMAIRPRESSURESTATEDONTHETOOL

s 5SEWHIPCHECKSAFETYCABLESTOSAFEGUARDAGAINSTPOSSIBLEHOSETO

TOOL ANDHOSETOHOSECONNECTIONFAILURE

s .EVERCARRYANAIRTOOLBYTHEHOSE

Safety Information

Summary of Contents for FP-986

Page 1: ...sk of injury to persons Read and understand operation instructions Always become familiar with all the instructions and warnings before operating any pneumatic tool General Safety Information 2 Air Compressor and Air Tool Safety 2 3 Tool Specifications 3 Installation 4 Maintenance Lubrication 4 Operation 5 Troubleshooting 6 Warranty 6 Service Parts 7 TABLE OF CONTENTS ...

Page 2: ...DUST lLLED ENVIRONMENT EXHAUST AIR CAN CAUSE A DUST HAZARD s USTS AND FUMES GENERATED WHEN USING POWER TOOLS CAN CAUSE ILL HEALTH FOR EXAMPLE CANCER BIRTH DEFECTS ASTHMA AND OR DER MATITIS RISK ASSESSMENT OF THESE HAZARDS AND IMPLEMENTATION OF APPROPRIATE CONTROLS OF IS ESSENTIAL s 2ISK ASSESSMENT SHOULD INCLUDE DUST CREATED BY THE USE OF THE TOOL AND THE POTENTIAL FOR DISTURBING EXISTING DUST s P...

Page 3: ...from those exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specifically designed to filter out microscopic particles Important Warnings Drills 1 Remove the chuck key before drill starts 2 High reaction torque can be developed in the case of ...

Page 4: ...entally engaged LUBRICATION Ƒ An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation Ƒ Regularly check and fill the in line lubricator with air tool oil Avoid using excessive amounts of oil Ƒ Adjust the in line lubricator by placing a sheet of paper next to the tool s exhaust ports and holding the throttle open approximately 30 sec...

Page 5: ...r changing accessories To install the bits Ƒ Remove the air supply from the reversible drill Ƒ Insert the drill bit as far as possible into the opening Ƒ Using an appropriately sized chuck key turn the chuck key clockwise to securely tighten the drill bit tap or reamer in the drill chuck Ƒ Always remove the chuck key before connecting the drill to the air line To remove the bits Ƒ Remove the air s...

Page 6: ...rt and grit Replace or clean and grease the bearing with bearing grease There is moisture blowing out of the tool s exhaust There is water in the tank Drain the tank See the air compressor manual for instructions Lubricate the tool and run it until water is not evident Lubricate the tool again and run for 1 2 seconds Limited Warranty Florida Pneumatic Manufacturing Corporation warrants its tools t...

Page 7: ...FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Service Parts Exploded View Drawing ...

Page 8: ...matic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Questions problems missing parts Call Customer Service 8 a m 5 p m EST Monday Friday 1 800 356 3392 FLORIDA PNEUMATIC COM Retain this manual for future use ...

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