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SATELLITE 970-6 MkII 

1800 FLOOREX 

1800 356 673  

 

PAGE 

 

13.  

DIAMOND TOOLING SELECTION GUIDE 

 

 

 

 
 

 

 

DIAMOND PLUGS 

CONTRACTOR RANGE 

2PDB 30/40 

Soft Bond – Hard Concrete Only 

YELLOW 

4PDB 30/40 

Hard Bond –Soft/Medium Concrete, for production grinding 

GREEN 

4PDB 16 

Hard Bond – Med Concrete – Coarse Grade, fast grinding, epoxies etc. 

GREEN 

2PDT 30/40 

Soft Bond 

Turbo

 Plug – Aggressive Removal of glues etc, for hard concrete 

YELLOW 

4PDT 30/40 

Hard Bond 

Turbo

 Plug 6 segment, aggressive removal of glues and coatings  ORANGE 

4P3DT 30/40 

Hard Bond 

Turbo

 Plug 3 segment, Extra aggressive removal of glues 

WHITE 

DIAMOND PLUGS 

PREMIUM RANGE 

– LONG LASTING 

2PD 30/40 

Soft Bond – Hard Concrete Only 

YELLOW 

4PD 30/40 

Hard Bond – Soft / Medium Concrete 

BLUE 

4PD 16 

Hard Bond – Medium Concrete, Coarse Grade, Fast Removal of epoxies 

SILVER 

4PD 120 

Hard Bond – Soft Medium Concrete – Polishing Grade 

RED 

4PD 240 

Hard Bond – Soft Medium Concrete – Polishing Grade 

BLUE 

4PD 600 

Hard Bond – Soft Medium Concrete – Polishing Grade 

BLUE 

4PD 1200 

Hard Bond – Soft Medium Concrete – Polishing Grade 

BLUE 

4PD 3000 

Hard Bond – Soft Medium Concrete – Polishing Grade 

BLUE 

7” SATELLITE DIAMOND CUP WHEEL 

7” CONTRACTOR RANGE 

BCGF 725 DTG  7” Diamond Wheel – 12 Segment – Glue Removal, hard concrete 

GREEN 

BCGF 728 DTS  7” Diamond Wheel – 12 Segment – Aggressive 25# for epoxy removal 

SILVER 

BCGF 745 DTG  7” Diamond Wheel – 18 Segment – Standard Grinding Wheel 

GREEN 

BCGF 735 DTG  7” Diamond Wheel – 24 Segment – Fine Finish, Soft/Medium Concrete 

GREEN 

CGF 725 DTG 

7” Diamond Wheel – 12 Segment – Glue Removal, hard concrete 

GOLD 

CGF 745 DTB 

7” Diamond Wheel – 18 Segment – Standard Grinding 

BLUE 

CGF 735 DTG 

7” Diamond Wheel – 24 Segment – Fine Finish 

GOLD 

CGF 7150 DTG  7” Diamond Wheel – 18 Segment – 150# Fine Grade 

RED 

7” SATELLITE DIAMOND CUP WHEEL 

PREMIUM RANGE 

– LONG LASTING 

CGF 7BTD 

7” 

Super

 Premium Diamond Wheel, Extra Long Life, soft-medium concrete 

– 18 Segment 

BLUE 

CGF 7CTD 

7” 

Super 

Premium Diamond Wheel, Aggressive Removal , soft-medium 

concrete – 9 Segment 

WHITE 

CGF 73DT 

7” 

Super

 Premium Diamond Wheel, Extra Aggressive Removal, Medium – 

Hard Concrete – 3 Segment 

ORANGE 

Summary of Contents for SATELLITE 970-6 MkII

Page 1: ...FLOOREX PRODUCTS 1800 FLOOREX 1800 356 673 SATELLITE 970 6 MkII SAFETY OPERATORS MANUAL AND PARTS LISTING 22 03 11 Machine Weight Is 360kg including 2 X 15kg weights and 6 disks ...

Page 2: ...GE 4 OPERATING INSTRUCTIONS PAGE 5 AXLE HEIGHT ADJUSTMENT PAGE 6 OPERATING INSTRUCTIONS CONT PAGE 7 OPERATING INSTRUCTIONS CONT PAGE 8 TOOLING REMOVAL PAGE 9 WEIGHTS PAGE 10 ELECTRICAL SAFETY PAGE 11 ELECTRICAL SAFETY CONT PAGE 12 PROBLEM SOLVING PAGE 13 DIAMOND TOOLING SELECTION GUIDE PAGE 14 DIAMOND TOOLING CONT PAGE 15 WIRING DIGRAM PAGE 16 PARTS LISTING ...

Page 3: ...achine one operator 4 This equipment is intended for commercial use 5 For the operators safety and the safety of others always keep all guards and shrouds in place 6 Never start or run machine when unattended 7 This machine is intended for use on floor surfaces only 8 Never start or run machine with handle folded or when disk s are not in contact with the surface 9 Do not lend or rent machine with...

Page 4: ...disconnect power or spark plug when servicing or changing blades or accessories 15 Never operate machine in rain or if heavy moisture is present 16 Petrol is extremely flammable and poisonous Petrol should only be dispensed in well ventilated areas and only when engine is cool 17 WARNING POISONOUS EXHAUST GASES Do not operate petrol powered equipment without adequate ventilation Carbon monoxide is...

Page 5: ... and remove any bolts or concrete nails etc that could damage diamond tooling or machine which could cause a hazardous situation 5 Ensure there are no obstacles or existing structures that could present a hazard to the operator If so take necessary action to eliminate the hazard 6 Fold handle into upright position See storage diamond removal following page then tilt machine back so handle is resti...

Page 6: ...ATELLITE 970 6 MkII 1800 FLOOREX 1800 356 673 PAGE 5 AXLE HEIGHT ADJUSTMENT 1 Axle Height should be set so that the level eye on the grinder is centered when the machine is on a flat floor not on a slope ...

Page 7: ...of dust extractors easy and hassle free 5 Keep machine clear of drainage pits and grates or any such hazard Failure to comply could result in bodily injury and or could damage the machine or property 6 Ensure machine is on a level surface and handle is not folded see operating mode previous page 7 Switch on the dust extractor 8 Hold the handles firmly and switch the machine on by pushing the green...

Page 8: ...REX has a wide range of diamonds to suit every need See page 11 12 for a guide 13 See the chart on page 10 for tips on how to grind faster on tough concrete and other ways problems can be rectified 14 WARNING Breathable silica may be generated by use and maintenance of this machine Silica can cause severe and permanent lung damage cancer and or other serious diseases Do not breathe the dust Do not...

Page 9: ... from the magnetic plugs Tilt the machine as per instructions in the operating instructions and grasp hold of the diamond disk and give it a sharp pull away from the main black disk 16 To remove the plug from the main black disk strike the black disk beside the taper insert as shown below 01 ...

Page 10: ...he weights on the bottom rung near the wheels 3 If the grinder is not cutting you can add weights onto the head to increase the pressure of the diamonds on the surface causing them to cut and open up better 4 If the grinder Cuts out on overload or is cutting too fast causing the diamonds to wear out prematurely you can add weights one at a time to the handle brackets until the symptoms stop 5 It i...

Page 11: ...afe to do so Continuing to use the SATELLITE 970 6 when constant tripping occurs VOIDS THE WARRANTY 5 Never operate machine in the rain or if heavy moisture is present 6 Never connect or disconnect power cables with voltage present or while under load 7 The overload is there to protect you and the machine from harm DO NOT alter or adjust the over load in any way If it is faulty only replace with o...

Page 12: ...ks Bare wires out of plugs or sockets etc Get qualified persons to repair and re tag it as required by regulations in your country 13 Connect machine to suitable power outlet Only use heavy duty power lead suitable for high current use preferably 2 5 mm cable no longer than 15 meters 14 If no power is available within the specified distance have a qualified person install a suitable power outlet c...

Page 13: ...t control the dust from escaping The extra dust accumulating on the floor acts as an abrasive between the segments and the floor thus exposing the diamonds better Place river sand or equivalent on the floor The sand is an abrasive as described above Use softer grade of diamond tooling The softer grade will expose the diamonds better Use coarser diamond tooling The coarser diamond tooling can get t...

Page 14: ...rd Bond Soft Medium Concrete Polishing Grade BLUE 4PD 1200 Hard Bond Soft Medium Concrete Polishing Grade BLUE 4PD 3000 Hard Bond Soft Medium Concrete Polishing Grade BLUE 7 SATELLITE DIAMOND CUP WHEEL 7 CONTRACTOR RANGE BCGF 725 DTG 7 Diamond Wheel 12 Segment Glue Removal hard concrete GREEN BCGF 728 DTS 7 Diamond Wheel 12 Segment Aggressive 25 for epoxy removal SILVER BCGF 745 DTG 7 Diamond Whee...

Page 15: ...nt Hard Concrete coating removal YELLOW BCG 425 DTS 5 Diamond Wheel 9 Segment Coarse Grade 25 SILVER BCG 4445 DTG 4 5 Diamond Wheel 9 Segment Medium Concrete GREEN BCG 445 DTG 5 Diamond Wheel 9 Segment Medium Concrete GREEN BCG 455 DTG 5 Diamond Wheel 18 Segment Fine Finish soft medium concrete GREEN BCG 4515 DTR 5 Diamond Wheel 18 Segment Fine Grade 150 GREEN ...

Page 16: ...SATELLITE 970 6 MkII 1800 FLOOREX 1800 356 673 PAGE 15 WIRING DIGRAM ...

Page 17: ...ctor 4kw 13 Over load 7 14 amp 14 Start stop switch comp 15 EMG stop comp 16 For rev switch comp 17 Nylon Gland M20 18 Switch disconnects comp 19 Plug 3 pin 20 amp 20 Cable 2 5mm 4core 21 Cam plunger 22 Tube 50mm 23 Cross Knob M12 Male 24 Lever Handle M12 25 Handle Bolt M14x40 26 Spacer Wheel 27 Wheel 250mm LAG 28 Wheel retaining bolt 29 Drive Hub 30 Chassis Coupling Rubber 50x50 31 Torque Rubber ...

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