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REPLACMENT INSTRUCTIONS

VSD COVER & BASE

VSD3800-10,000

VSD3800-5000 (DC VSD) P/N 511-38585-01

VSD3800-5000 (AC VSD) P/N 511-38590-00

VSD6000-10,000 (DC VSD) P/N 511-60785-01

VSD6000-8000 (AC VSD) P/N 511-60790-00

TOOLS REQUIRED

• (2) 9/16” SOCKETS/WRENCHES

• 5/32” OR 1/4” HEX BIT/ALLEN WRENCH

• 5/16” FLAT TIP SCREWDRIVER

• TORQUE WRENCH

•PRY BAR (IF MOTOR IS SEIZED INTO COUPLER)

For more information, go to the owner support tab on the FLOE website

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*LIFT & BATTERIES NOT INCLUDED

Summary of Contents for 511-38585-01

Page 1: ...VSD6000 10 000 DC VSD P N 511 60785 01 VSD6000 8000 AC VSD P N 511 60790 00 TOOLS REQUIRED 2 9 16 SOCKETS WRENCHES 5 32 OR 1 4 HEX BIT ALLEN WRENCH 5 16 FLAT TIP SCREWDRIVER TORQUE WRENCH PRY BAR IF...

Page 2: ...SPEED NUTS BASE SCREWS LOWER SUPPORT FOAM FOAM SPACERS ANTI SEIZE PART NUMBER DESCRIPTION 511 38585 01 KIT VSD COVER BASE REPLC 3 8 5K DC 511 38590 00 KIT VSD COVER BASE REPLC 3 8 5K AC 511 60785 01 K...

Page 3: ...BE NO LOAD ON THE CRA DLE LIFT AS THE DRIVE UNIT WILL BE REMOVED FROM THE LIFT IDEALLY THE BOAT WILL BE REMOVED FROM THE LIFT AND TIED TO THE DOCK IF THE LIFT IS NOT COMPLETELY LOWERED THE DRIVE UNIT...

Page 4: ...PULL THE COVER DOWN AND DISCONNECT THE MOTOR BRAKE WIRES FIGURE 1 2 FOR AC DRIVE UNITS DIS CONNECT THE PLUG THAT IS COMING FROM THE ASC FIGURE 1 2A FIGURE 1 1 FIGURE 1 2 FIGURE 1 2A DISCONNECT MOTOR...

Page 5: ...OF THE END OF THE BALL SCREW IF THE DRIVE UNIT IS SEIZED INTO THE COUPLER ON THE BALL SCREW USE A PRY BAR BETWEEN THE MOTOR MOUNTING PLATE AND THE BALL SCREW CLAMP TO PRY EVENLY ON ALL FOUR SIDES OF T...

Page 6: ...STEP 2 REMOVE THE OTHER TWO SCREWS SECURING THE BASE TO THE COVER FIGURE 2 1 REMOVE THE FOAM INSERTS FIGURE 2 2 6 FIGURE 2 1 FIGURE 2 2 REMOVE FOAM INSERTS...

Page 7: ...E COVER FOR VSD3800 5000 LIFTS USE A 5 32 HEX BIT ALLEN WRENCH TO REMOVE THE BOLTS FIGURE 2 3 FOR VSD6000 10 000 LIFTS USE A 1 4 HEX BIT ALLEN WRENCH TO REMOVE THE BOLTS FIGURE 2 4 DO NOT DISCARD BOLT...

Page 8: ...D FOAM BY PEELING THE BACKING OFF OF THE DOUBLE SIDED TAPE AND PRESSING ONTO MOTOR CASE FIGURE 2 5 PLACE THE NEW COVER OVER THE MOTOR WHILE ALIGNING THE MOUNTING HOLES ON THE MOTOR AND COVER INSTALL T...

Page 9: ...REPLACE THE MOTOR PLATE AND THE PREVIOUSLY REMOVED BOLTS FIGURE 2 7 TORQUE TO 10 FT LB FIGURE 2 8 9 FIGURE 2 7 FIGURE 2 8...

Page 10: ...REPLACE THE FOAM INSERTS AS SHOWN FIGURE 2 9 2 10 FOR AC DRIVE UNITS KEEP THE FOAM AWAY FROM THE HEATER BAND 10 FIGURE 2 9 FIGURE 2 10 KEEP FOAM INSERTS AWAY FROM HEATER BAND...

Page 11: ...PLACE THE BASE ONTO THE BOTTOM OF THE COVER FIGURE 2 11 INSERT 2 SCREWS TO SE CURE THE BASE TO THE COVER FIGURE 2 12 11 FIGURE 2 11 FIGURE 2 12...

Page 12: ...STEP 3 APPLY THE ENTIRE CONTENTS OF THE ANTI SEIZE TO THE MOTOR SHAFT OF THE DRIVE UNIT FIGURE 3 1 INSTALL THE DRIVE UNIT ONTO THE END OF THE BALL SCREW FIGURE 3 2 12 FIGURE 3 1 FIGURE 3 2...

Page 13: ...LL THE PREVIOUSLY REMOVED FASTENERS TO SECURE THE MOTOR TO THE BALL SCREW CLAMP FIGURE 3 3 TIGHTEN FASTENERS UNTIL THERE IS A 1 8 GAP BETWEEN THE MOTOR PLATE AND BALL SCREW CLAMP FIGURE 3 4 FIGURE 3 3...

Page 14: ...TACH THE WIRES COMING FROM THE ASC TO THE WIRES ON THE MOTOR FOR DC DRIVE UNITS FIGURE 3 5 FOR AC DRIVE UNITS RE ATTACH THE PLUG COMING FROM THE ASC TO THE PLUG ON THE MOTOR FIGURE 3 5A FIGURE 3 5 FIG...

Page 15: ...15 RE INSTALL THE TWO SCREWS THAT WERE REMOVED TO CONNECT THE DRIVE UNIT WIRES PLUG FIGURE 3 6 FIGURE 3 6...

Page 16: ...16 NOTES...

Page 17: ...17 NOTES...

Page 18: ...18 NOTES...

Page 19: ...19 NOTES...

Page 20: ...LOE INTERNATIONAL INC 48473 STATE HIGHWAY 65 McGREGOR MN 55760 www floeintl com All material copyright 2022 FLOE International Inc Specifications subject to change without notice P N 611 45018 02 08 1...

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