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Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com

 

 

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• Engine systems can malfunction, expelling fuel, oil vapors, hot steam, hot toxic exhaust 
gases and other debris. 
• Always unplug the machine from its power source when not in use. 
• Keep the service hoses away from hot or moving engine parts. Hoses can split or burst 
causing fluid to be expelled. 
• Avoid contact with engine coolant. 
• Treatment methods are as follows: 
 

Eyes:  Flush eyes with plenty of water. 

 

Skin:  Wash with soap and water. 

 

Inhalation:  Move to uncontaminated area. 

 

Ingestion:  If large amount, get medical attention. 
If any irritation persists, get medical attention. 

• Dispose of used fluid according to environmental laws and regulations. 
Fuel, oil vapors, hot steam, hot toxic exhaust gases, pressurized fluid, and other debris can cause 
serious injury. 
 
 

 

Risk of unexpected vehicle movement. 

• Block drive wheels before starting vehicle’s engine to begin an exchange. 
• Unless instructed otherwise, set parking brake and put gear selector in park. 
• Do not leave a running vehicle unattended. 
• If vehicle has an automatic parking brake release, disconnect release mechanism for 
testing and reconnect when testing is completed. 
A moving vehicle can cause injury. 

 
 

 

 

Risk of entanglement. Engine has moving parts. 

• Do not place tools on fenders or other places in engine compartment. 
• Keep yourself, clothing, battery cables and service hoses clear of moving parts such as 
fan blades, belts, pulleys, hood and doors. 
• Barriers are recommended to help identify danger zones in test area. 
• Prevent personnel from walking through immediate test area. 
Contact with moving parts can cause injury. 

 
 

 

  

 

Risk of fire or explosion. 

• Do not operate in the vicinity of open containers of flammable liquids such as gasoline. 
• Keep hoses and jumper cables away from heat sources and sharp edges. 
• Do not operate equipment with damaged cords or hoses until they have been examined 
by a qualified serviceman. 
Fire or explosion can cause injury. 

 
 

Summary of Contents for Test-Quick LPLT-100

Page 1: ...40201526 Flo Dynamics Inc 3300 Reedy Drive Elkhart IN 46514 800 303 5874 flodynamics com LPLT 100 EV Battery Pack Leak Tester Operations Manual...

Page 2: ...4 800 303 5874 flodynamics com TABLE OF CONTENTS INTRODUCTION 2 CUSTOMER SERVICE CONTACT INFO 2 SAFETY INFORMATION 3 SPECIFICATIONS FEATURES 9 MACHINE OVERVIEW 10 OPERATING INSTRUCTIONS 11 MAINTENANCE...

Page 3: ...ye Leak test EV battery packs contamination using filtered and moisture free air to ensure a correct seal after performing service The LPLT 100 allows for a technician to connect test and provide an a...

Page 4: ...n of the manual contain a signal word with a three part message and in some instances an icon Signal Words The signal word indicates the level of the hazard in a situation Indicates an imminently haza...

Page 5: ...l when present gives a graphical description of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entangleme...

Page 6: ...pors hot steam hot toxic exhaust gases and other flying particles Wear safety goggles and protective clothing user and bystander Everyday eyeglasses only have impact resistant lenses they are NOT safe...

Page 7: ...before starting vehicle s engine to begin an exchange Unless instructed otherwise set parking brake and put gear selector in park Do not leave a running vehicle unattended If vehicle has an automatic...

Page 8: ...rts may cause injury Battery acid is a highly corrosive sulfuric acid Wear safety goggles and protective gloves user and bystander Have plenty of fresh water and soap nearby If battery acid contacts s...

Page 9: ...of automotive cooling systems Operation of this machine by anyone other than qualified personnel may result in injury Misdiagnosis may lead to incorrect or improper repair and or adjustment Do not re...

Page 10: ...ATURES Uses shop air only 75 175 psi Supply pressure 14 WC 1 Tests with only 100 filtered and moisture free air Engineered with Ford Engineering to comply with EV Battery Pack testing procedures Flow...

Page 11: ...Flo Dynamics Inc 3300 Reedy Drive Elkhart IN 46514 800 303 5874 flodynamics com 10 MACHINE OVERVIEW...

Page 12: ...tested 4 Once flow meter ball stops descending leak size will be indicated 5 For pressure decay turn control knob to DECAY OFF and view gauge Note moisture will occasionally be present from the moist...

Page 13: ...Flo Dynamics Inc 3300 Reedy Drive Elkhart IN 46514 800 303 5874 flodynamics com 12 REPLACEMENT PARTS...

Page 14: ...100 1 115 40201486 RUBBER FOOT LPLT100 4 116 40201500 HOSE LEAK TEST SERVICE 6 117 40201508 FITTING 5 32 TUBE ID BARB x 1 4 NPSM MALE PLASTIC 1 118 40201509 WASHER 9 16 SCREW SIZE NAS1515 H9H NYLON 1...

Page 15: ...MED This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by re...

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