Fliegl Noah TTW Operating Instructions Manual Download Page 11

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TTW Noah livestock trailer

Declaration of conformity

Fliegl Agrartechnik GmbH, 84453 Mühldorf am Inn, Germany

9 of 69

EC Declaration of Conformity

As stipulated in EC Machinery Directive 2006/42/EC, Annex II, 1.A (ORIGINAL)

Manufacturer:

Fliegl Agrartechnik GmbH

Bürgermeister-Boch-Straße 1

84453 Mühldorf am Inn, Germany

Person residing in the European Community authorised to compile the relevant technical

documentation:

Kopold Gerald

Fliegl Agrartechnik GmbH

Bürgermeister-Boch-Straße 1

84453 Mühldorf am Inn, Germany

Description and identification:

Product:

Livestock trailer

Type: TTW 100 single-axle, TTW 140 tandem

Project designation:

Fliegl TTW

Trade name:

Fliegl TTW Noah livestock trailer

Function:

Transport trailer for livestock

It is expressly stated that this machine complies with all relevant provisions of the following

EC directives:

2006/42/EC:2006-05-17

EC Machinery Directive 2006/42/EC

Source of the harmonised standards applied in accordance with Article 7(2):

ISO 12100:2010

Safety of machinery

– General principles for design – Risk assessment and risk

reduction

Mühldorf am Inn

29/08/2019

Place,

Date

Summary of Contents for Noah TTW

Page 1: ...Operating instructions TTW Noah livestock trailer We are Fliegl GB TTW...

Page 2: ...Read these operating instructions prior to first time start up and observe them at all times Retain for future reference...

Page 3: ...ration or maintenance of the trailer These operating instructions must therefore also be passed on to the operating personnel Before putting the Fliegl Noah livestock trailer into operation every oper...

Page 4: ......

Page 5: ...ted use 15 2 2 Reasonably foreseeable misuse 16 2 3 Service life of the machine 16 2 4 Risks when working with the machine 17 2 5 Residual risks 17 2 6 Obligations of the operator 17 2 7 Obligations o...

Page 6: ...air supply 30 4 2 4 Hydraulic connections 30 5 Start up 32 5 1 First time start up 32 5 2 Check before start up 32 5 3 Returning to service 32 6 Preparation and setup 33 6 1 Compressed air brake syste...

Page 7: ...n 47 9 4 4 Lubrication 47 9 4 5 Tyres and wheels 48 9 5 Troubleshooting and fault elimination 50 9 5 1 List of warning and fault signals 50 9 6 Decommissioning 51 9 6 1 Temporary shutdown 51 9 6 2 Sto...

Page 8: ...and construction of the transport trailer 59 13 5 1 Livestock transport specifications 59 13 6 Cleaning and disinfecting the transport trailer 60 13 7 Space requirements for livestock transport 60 13...

Page 9: ...ent or device is modified by installing third party parts without our knowledge or prior agreement especially if improper modifications were made 5 The warranty will also be invalidated if a defect is...

Page 10: ...fliegl com Internet www fliegl com Formal details of operating instructions Document no 1 030B03192 0 Version revision 2 0 Creation date 09 05 2018 Last revision 29 08 2019 Language of original opera...

Page 11: ...H B rgermeister Boch Stra e 1 84453 M hldorf am Inn Germany Description and identification Product Livestock trailer Type TTW 100 single axle TTW 140 tandem Project designation Fliegl TTW Trade name F...

Page 12: ...tions of agricultural employers liability insurance associations also apply Fliegl Agrartechnik GmbH assumes no liability and honours no warranty for damage and malfunctions resulting from failure to...

Page 13: ...perator action is marked with an arrow Example Operator action step 1 System response to operator action step 1 1 4 Cross references Cross references to other points in the operating instructions appe...

Page 14: ...tion Based on the specifications in these operating instructions Fliegl Agrartechnik GmbH assumes no liability for direct or consequential damage attributable to improper operation or maintenance For...

Page 15: ...be used with the trailer must meet the following requirements The permitted trailer load must correspond to the permitted total weight of the trailer as a minimum The towing vehicle must have a suffic...

Page 16: ...debris Always ensure that access points are clean and in working condition Never climb on or off the machine while it is moving Never jump off the machine Only climb on and off the machine via the ac...

Page 17: ...ly for agricultural use and must only be used if All safety equipment specified in the operating instruction is present and in the safety position All safety instructions in the operating instructions...

Page 18: ...l void all liabilities and the manufacturer s warranty Additions or modifications of any kind can affect the electro magnetic behaviour of the machine Therefore do not make any changes or add anything...

Page 19: ...be taken to prevent them 2 6 Obligations of the operator The operating company is required to instruct its personnel regarding Basic regulations regarding work safety and accident prevention Correct...

Page 20: ...instructions Based on their technical expertise he or she is able to expand alter or restore the function of the machine as prescribed in the relevant instructions of the manufacturer He or she can pe...

Page 21: ...following machine components are particularly safety relevant Brakes Safety devices Coupling mechanisms Lighting Hydraulics Tyres In the case of doubts regarding the operational safety of the machine...

Page 22: ...chocks x2 2 12 3 In case of faulty protective devices Defective safety equipment can lead to dangerous situations Therefore Turn off the engine immediately Protect it against being turned on again If...

Page 23: ...ne Cease operation immediately if persons enter the danger zone The minimum safety distances are as follows Fig 3 Danger zone The values specified above are minimum safety distances based on designate...

Page 24: ...rcise special caution when handling or touching Information in operating instructions Read contents of operating instructions before handling Speed sign Maximum permitted design speed for the trailer...

Page 25: ...s are possible in other countries TTW 100 single axle Gross vehicle weight 10 000 kg TTW 140 tandem Gross vehicle weight 14 000 kg 3 3 Functional description Loading the trailer Loading is performed a...

Page 26: ...k GmbH 84453 M hldorf am Inn Germany 24 of 69 3 4 Layout of the trailer The following figure provides an overview of the most important components and assemblies and shows where they are installed on...

Page 27: ...anel extension with struts for tarpaulin 14 Separating grid Item 1 drawbar eye Flange couplings are available in different standards and designs see section 8 2 Fig 6 Assembly item 1 Item 2 draw gear...

Page 28: ...cylinder is supplied via the compressed air connections of the towing vehicle Fig 11 Assembly item 6 Item 7 drawbar cylinder When the drawbar is connected to the trailer the latter can be tilted back...

Page 29: ...supporting stand Otherwise the trailer will tip forward Fig 17 Assembly item 12 Item 13 side panel extension with struts for tarpaulin A side panel extension can be attached when transporting larger a...

Page 30: ...of 5 All trailers are in basic condition The weight specifications comply with German traffic laws StVZO It is possible that different vehicle class provisions exist in different countries The weight...

Page 31: ...ds Before moving off ensure that perfect visibility exists on and around the towing vehicle and of the machine itself Before travelling on public roads ensure that The machine is fully and correctly c...

Page 32: ...e N Fig 20 Power supply When establishing the connections ensure that the plugs and sockets are clean and dry Contamination and moisture can lead to short circuits 4 2 3 Compressed air supply For comp...

Page 33: ...regularly and replace them if they are damaged or old at least every 6 years 5 The replacement hoses must meet the requirements of the machine manufacturer 6 When locating leaks use suitable aids due...

Page 34: ...trailer is not or only partially visible reversing must be monitored by a signaller Observe the safety instructions that are affixed to the trailer See section 2 15 in these operating instructions fo...

Page 35: ...the trailer on the selector lever by turning the handle on the control valve Select from operating mode Empty Half load or Full load depending on the trailer load Release operating mode for moving the...

Page 36: ...to the tractor s hydraulic brake system the trailer must be braked via the tractor s brake system 1 The brake pressure must not exceed 120 bar 12 000 kPa An emergency brake system must be fitted e g...

Page 37: ...ing the brake To release the brake you must turn the crank in the opposite direction anti clockwise until the tension on the brake cable is released The cable must sag slightly Fig 26 Hand brake lever...

Page 38: ...d for stopping in an emergency When connecting hydraulic hoses to the tractor hydraulics ensure that the hydraulics are depressurised on both the tractor and trailer side When coupling and uncoupling...

Page 39: ...lling in the direction of the drawbar eye The PB is released by letting down the handbrake lever Road traffic regulations must also be observed when using the brakes including the parking brake 7 1 4...

Page 40: ...the trailer coupling Attaching it to the drawbar is only permitted in certain countries 6 There is a risk of injury when coupling and uncoupling the livestock trailer to and from the tractor danger d...

Page 41: ...r Exceeding the permitted total weight constitutes a violation of road traffic regulations In addition there is a risk of damage to the trailer When travelling on public roads ensure that the load is...

Page 42: ...ibed under step 2 Step 4 To fully close the rear doors again repeat the steps in reverse order Important You must secure the door locking brackets again using the cotter pins on the locking bolts Usin...

Page 43: ...on the separating grid proceed as follows Step 1 Remove the safety cotter pin Step 2 Pulling on the handle moves the locking pin which then opens Step 3 The separating grid can be moved to the require...

Page 44: ...31 Load floor surface 8 2 Flange coupling The following drawbar eyes are available for the livestock trailer Flange couplings DIN drawbar eye 40 40 mm Ball head K80 80 mm Piton Fix Pivoting drawbar e...

Page 45: ...ct Fliegl Agrartechnik GmbH Service Department B rgermeister Boch Stra e 1 84453 M hldorf am Inn Germany Telephone 49 0 8631 307 461 Fax 49 0 8631 307 550 E mail service fliegl com Internet www fliegl...

Page 46: ...ermany 44 of 69 9 3 Fliegl VIN vehicle ID number and type plate 1 Manufacturer line 2 Vehicle ID number VIN 3 Total weight axle load 4 Drawbar load 5 Axle load of 1st axle 6 Axle load of 2nd axle 7 Ax...

Page 47: ...l bearings x Lubricate all lubrication points on the trailer x Check all screw connections on the chassis and attachment as well as the mounting points of the overrun brake mechanism to ensure they ar...

Page 48: ...brake and remove the ignition key Empty the trailer completely before cleaning the inside Remove stones or other foreign objects from the trailer with a shovel or similar tool Cleaning During the firs...

Page 49: ...t restored To avoid corrosion Check the corrosion protection more frequently when using the vehicle in winter Check the vehicle and the compressed air and hydraulic lines in particular for corrosion o...

Page 50: ...ct tyre filling pressure Road damage Lack of maintenance Excessive load or high speed The service life of tyres depends on many different factors and therefore cannot be predicted with sufficient accu...

Page 51: ...ny 49 of 69 Environmental influences Temperature extremes Rain ice snow Oil and lubricants Some of the above tasks depend greatly on the type of use and the ambient conditions The cycles indicated abo...

Page 52: ...se Open the bulb housing Replace the faulty bulb with a bulb of the same rating perform a function check Close the bulb housing Hydraulic cylinders move too slowly or not at all Insufficient oil in th...

Page 53: ...We recommend covering the trailer with a tarpaulin to protect it against dust etc 4 Deactivate the pneumatic hydraulic and electrical supplies to the machine Protect connections 5 Lubricate the Flieg...

Page 54: ...t Earth Right indicator Right rear light Brake light Left rear light 1 2 3 4 5 6 7 L 54g 31 R 58R 54 58L 7 pin connector ISO DIN 1724 Yellow Blue White Green Brown Red Black The three earth wires must...

Page 55: ...ndem assembly 11 2 Axle maintenance work For information on the required maintenance work for the relevant axles please contact the manufacturer of the installed axles The necessary data is provided o...

Page 56: ...TTW Noah livestock trailer Spare parts lists Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 54 of 69 12 Spare parts lists...

Page 57: ...TTW Noah livestock trailer Spare parts lists Fliegl Agrartechnik GmbH 84453 M hldorf am Inn Germany 55 of 69...

Page 58: ...cket top 13 1 147388 Side door complete 14 1 147400 Step 15 1 147402 Stanchion tube front left at side door 16 1 148575 Rear bracing 17 2 148579 Welded frame for rear door left right 17 1 2 148592 Cov...

Page 59: ...g process and departure of the transport vehicle 13 2 Agricultural livestock transport up to 50 km The EU transport directive applies to the transport of animals in the context of commercial activity...

Page 60: ...sporting their own animals to a slaughterhouse in their own vehicles do not have to keep a transport log book However a transport document must be completed in the case of transports exceeding 50 km T...

Page 61: ...and can be freed quickly when necessary When transporting cattle suitable tethering facilities must be in place The animals must always be protected against adverse weather conditions extreme tempera...

Page 62: ...pecification of own livestock transport vehicles However Livestock transport vehicles used to transport animals to loading points collection points or slaughterhouses must be cleaned and disinfected b...

Page 63: ...liament and of the Council laying down specific hygiene rules for food of animal origin Animal transport directive Council Regulation EC No 1 2005 on the protection of animals during transport and rel...

Page 64: ...24 Liability 12 Loading the trailer 38 Lubrication 47 M Maintenance 43 45 Misuse 15 N Notes on operation 38 O Obligations of personnel 17 Obligations of the operator 17 Operation 36 P Personal protec...

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Page 68: ...Fliegl Agrartechnik GmbH B rgermeister Boch Str 1 D 84453 M hldorf a Inn Tel 49 0 86 31 307 0 Fax 49 0 86 31 307 550 e Mail info fliegl com...

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