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Fliegl EDK20, Operating Instructions Manual

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Fliegl EDK20 Operating Instructions Manual Download Page 70

 

 

Service and maintenance 

 

68 

 

 

 

 

11.  Standard tipper hydraulics 

 

 

 

 Cut-off valve 

 Tipper cylinder 

 Stopcock (optional) 

 SVK connector with protective cap 

 Hose clamp 

Fig. 60: Hydraulic plan 

– working hydraulics 

 

 SVK connector BG3-12L 

 Hydraulic hose NW10-12L 

 Tipper press (tipper cylinder) 

 Cardan ring 

 Cut-off valve 

 Limit switch cable with spring 

 

Frame attachment 

 Tipper bridge fastening 

 Safety cable 

 

Fig. 61

:

 Detailed view of hydraulics with accessories 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DETAIL A

 

Summary of Contents for EDK20

Page 1: ...Operating instructions EDK single axle three way tipper GB EDK We are Fliegl Translation of original operating instructions...

Page 2: ...Read these operating instructions prior to first time start up and observe them at all times Retain for future reference...

Page 3: ...n or maintenance of the EDK single axle three way tipper These operating instructions must therefore also be passed on to the operating personnel Before putting the Fliegl EDK single axle three way ti...

Page 4: ......

Page 5: ...e misuse 17 2 3 Service life of the machine 18 2 4 Risks when working with the machine 18 2 5 Residual risks 18 2 6 Obligations of the operator 18 2 7 Obligations of personnel 19 2 8 Qualification of...

Page 6: ...air supply 34 4 2 4 Establishing hydraulic connections 35 5 Start up 36 5 1 First time start up 36 5 2 Check before start up 36 5 3 Returning to service 36 6 Preparation and setup 37 6 1 Draw gear 37...

Page 7: ...2 Flange couplings 50 8 3 Side panel connectors 50 8 4 Supporting mechanism 51 8 5 Underride guard 51 8 6 Central locking 51 8 6 1 Rear version 51 8 6 2 Side version 52 8 7 Mechanical stopcock for hy...

Page 8: ...enance of the compressed air brake system 65 10 6 Troubleshooting and fault elimination 66 10 6 1 List of warning and fault signals 66 10 7 Decommissioning 67 10 7 1 Temporary shutdown 67 10 7 2 Stora...

Page 9: ...rd party parts without our knowledge or prior agreement especially if improper modifications were made 5 The warranty will also be invalidated if a defect is not rectified completely and correctly imm...

Page 10: ...egl com Formal details of operating instructions Document no 1 004B06203 1 Version revision 3 1 Creation date 13 06 2016 Last revision 21 07 2020 Language of original operating instructions German Tra...

Page 11: ...and identification Product Single axle three way tipper Type EDK 20 EDK 25 EDK 40 EDK 50 EDK 60 EDK 65 EDK 80 4000 EDK 80 4500 EDK 50 FOX EDK 60 FOX Project designation Fliegl EDK Trade name Fliegl ED...

Page 12: ...y for damage and malfunctions resulting from failure to comply with the operating instructions This information is required to ensure a smooth replacement parts ordering process Copy the relevant info...

Page 13: ...t be followed in the correct order The system response to each operator action is marked with an arrow Example Operator action step 1 System response to operator action step 1 1 4 Cross references Cro...

Page 14: ...d safety at work as well as accident prevention Based on the specifications in these operating instructions Fliegl Agrartechnik GmbH assumes no liability for direct or consequential damage attributabl...

Page 15: ...nt with a connection for the tractor hydraulics the hydraulic lines between the towing vehicle and trailer must be disconnected or their actuation device locked If the trailer is equipped with an over...

Page 16: ...n and off the machine Persons climbing on to the machine without using the designated access points may slip fall and suffer serious injuries The safety of access points can be impaired by dirt and de...

Page 17: ...he hand crank Crank the support wheel in completely and then fold it up Uncoupling the EDK Fold down the support wheel Raise the vehicle again via the mechanical crank and uncouple it Disconnect the h...

Page 18: ...ultural use and must only be used if All safety equipment specified in the operating instruction is present and in the safety position All safety instructions in the operating instructions are observe...

Page 19: ...ssive materials artificial fertilizer materials with a PH value higher than the neutral value Caution when reversing Because the area behind the trailer cannot be seen or can only be partially seen fr...

Page 20: ...ine requires knowledge of the safety and user instructions set out in this manual Always store the operating instructions at the usage location of the machine The operating instructions must be availa...

Page 21: ...teration conversion extension repairs retrofits is performed incorrectly this can lead to serious injury or death To avoid accidents any person performing work in accordance with these operating instr...

Page 22: ...machine and lead to accidents involving personal injury All maintenance and adjustment work must be performed as described in the relevant sections Shut down and secure the machine before performing...

Page 23: ...nal safety and protective devices The following safety devices are installed on the machine Service brake system Parking brake PB Stopcock for tipper hydraulics for maintenance and servicing Bridge su...

Page 24: ...his danger zone the minimum safety distance must be observed If this safety distance is not maintained this can result in accidents involving personal injury Only switch on the machine if there are no...

Page 25: ...dditional devices add the corresponding hazard symbols if necessary Consult with the manufacturer where necessary Risk of crushing Risk of hand injuries when reaching into the machine Danger due to cr...

Page 26: ...he machine CE identification number Indicates conformity with applicable EU directives related to the product which also require a CE marking Located on type plate Type plate to specifically identify...

Page 27: ...machine 3 1 Applications The machine is used to transport and spread goods as described in section 2 1 Designated use 3 2 Design variants standard Name Total weight EDK 20 2 250 kg EDK 25 2 750 kg ED...

Page 28: ...ut on the bridge The EDK is equipped with two linchpins which must always be fitted on the desired tipping side After the plug in coupling SVK coupling has been connected to the on board hydraulics of...

Page 29: ...27 3 4 Layout of the machine The following figure provides an overview of the most important components and assemblies and shows where they are installed on the machine Fig 6 Layout and components 7 7...

Page 30: ...e The different variations of these components are described under Equipment section 8 Item 1 draw gear This draw gear is fitted to enable coupling to the towing vehicle Both the drawbar eye and the s...

Page 31: ...iler is uncoupled the supply connections are stored here Fig 11 Assembly item 5 Item 6 supporting mechanism The supporting mechanism serves as a front support when parking the EDK Fig 12 Assembly item...

Page 32: ...In the case of the overrun brake unit service brake the parking brake is combined with the overrun brake Without overrun brake unit The parking brake is a separate system This brake is not connected...

Page 33: ...500 1 500 1 850 1 200 1 500 Total weight 2 250 2 750 4 000 5 500 6 000 6 500 8 000 8 000 5 500 6 000 All dimensions are specified in mm and include a tolerance of 5 Standard tyres were used to determ...

Page 34: ...owing vehicle and of the machine itself Before travelling on public roads ensure that The machine is fully and correctly coupled to a suitable tractor All safety devices are locked and secured The sid...

Page 35: ...nected to the on board power supply it is the user s responsibility to verify whether this installation results in faults or malfunctions of the vehicle electronics or other components Lighting connec...

Page 36: ...eservoir before your first journey of the day Do not set off with the coupled machine until the pressure gauge on the tractor shows a pressure of 5 0 bar Disconnection procedure Secure the machine to...

Page 37: ...rsed risk of accident 5 Coupled hydraulic hose lines o Must easily withstand all movements during cornering without excess tension bending or friction o Must not rub against other parts 6 Check hydrau...

Page 38: ...iver operating personnel are responsible for observing the legal provisions of national road traffic regulations Observe the safety instructions that are affixed to the trailer An explanation of the i...

Page 39: ...Depending on the towing vehicle a slight adjustment of the traction bar height may be required For this purpose a hole pattern is provided on the traction bar support The trailer must be as horizonta...

Page 40: ...rrun brake mechanism Procedure Position the trailer on a solid level ground Use the supplied wheel chocks to secure the trailer against rolling away Raise the axle off the ground Pull out the drawbar...

Page 41: ...ect from operating mode Empty Half load or Full load depending on the trailer load Release operating mode for moving the uncoupled trailer is triggered via the trailer release valve The button must be...

Page 42: ...nt valve When hydraulic brake systems are connected to the tractor s hydraulic brake system the trailer must be braked via the tractor s brake system The brake pressure must not exceed 120 bar 12 000...

Page 43: ...ator s position This also serves as an emergency braking mechanism when connected to the tractor 6 5 2 Farmer stop parking brake Applying the brake To activate the parking brake pull the actuating lev...

Page 44: ...oupled the trailer you must place the brake lever in the designated bracket on the draw gear You can also operate the detachable brake on the draw gear when the trailer is uncoupled Emergency braking...

Page 45: ...rake or wheel chocks under the wheels 7 1 1 Before operation Instruct unauthorised persons away from the machine Carry out a visual inspection of the entire machine and the tools Check the fill levels...

Page 46: ...lic lines on the towing vehicle For labelling to identify connection points see the stickers on the vehicle and on the couplings Check all hydraulic lines for damage and leaks on a daily basis Replace...

Page 47: ...nd take all the safety precautions listed in these sections Procedure Turn on the machine as specified Perform all functions of the machine individually Correct the settings if necessary Conduct a bra...

Page 48: ...make sure that the trailer coupling pin is secured In the area around the tractor three point linkage there is a risk of injury at crushing or shearing points 11 Before first time start up move all pr...

Page 49: ...y across the full length of the cargo space Other load conditions could alter the driving characteristics 7 2 3 Emptying the trailer Ensure that the danger area behind and to the side of the trailer i...

Page 50: ...ects are in the swivel range Caution The attached swing mounted panels swing out when the side panels are opened and the bed is loaded with bulk materials When opening the side panels ensure that no p...

Page 51: ...g has been connected to the towing vehicle with at least 150 bar and a sufficient amount of oil is present the tipping process can be started When tipping the tipper must be securely connected to the...

Page 52: ...crew and pushing the lever see arrow Series 300 mm x 200 mm 400 mm x 230 mm Fig 34 Grain hatch Caution Loose bulk material flows out immediately without tipping 8 2 Flange couplings Version 1 DIN draw...

Page 53: ...le in the direction of rotation opens the lower rear central locking Only the lower side panel folds out to the rear The first attachment remains in its locked position Fig 39 Central locking Be aware...

Page 54: ...s in its locked position Open both side panel locks of the base side panel and the side central locking The base side panel and the first attachment fold out to the side Left hand central locking The...

Page 55: ...efore performing maintenance work between the tipper bridge and the chassis the stopcock for the tipper hydraulics must be closed This prevents accidental lowering of the tipper bridge A bridge suppor...

Page 56: ...ened and closed manually Fig 44 Mechanical coupling This version is not authorised for use on public roads 9 4 Side panel boom chains with storage box The side panel chains are used only to widen or l...

Page 57: ...The bracket allows you to secure the folded side panel to the trailer This prevents it from knocking against the lower side panel during travel The bracket is located on the front wall of the trailer...

Page 58: ...attached to the side of the base panel supports during grain filling Otherwise the base side panel mounts may be damaged 9 12 Hydraulic line for 2nd trailer An additional hydraulic line is supplied to...

Page 59: ...f the tipper bridge Failure to observe the above instructions can result in life threatening injuries Fig 56 Example of a bridge support If no locking facility is provided on the hydraulic system the...

Page 60: ...Boch Stra e 1 84453 M hldorf am Inn Germany Telephone 49 0 8631 307 461 Fax 49 0 8631 307 550 E mail service fliegl com Internet www fliegl com 10 2 Replacement parts For a detailed list of all relev...

Page 61: ...le class 3 EU type approval number 4 Vehicle ID number VIN 5 Total weight axle load 6 Drawbar load 7 Axle load of 1st axle 8 Axle load of 2nd axle 9 Axle load of 3rd axle 10 Vehicle type 11 Trade name...

Page 62: ...k the freedom of movement of the wheel bearings x Lubricate all lubrication points on the trailer x Check that the draw gear bearing is securely fastened x Check all screw connections on the chassis a...

Page 63: ...t wheel caps as penetrating water and dust will destroy the bearings 10 4 2 Cleaning the vehicle There is a risk of injuries on movable parts when cleaning work is performed with the trailer coupled W...

Page 64: ...inter Check the vehicle and the compressed air and hydraulic lines in particular for corrosion on a regular basis Have damaged corrosion protection restored by a specialist workshop Have a specialist...

Page 65: ...2 80 x x 560 45 R22 5 4 00 x x The numbers in the table may differ depending on the tyre manufacturer Not all tyres are suitable for speeds 40 km h Failure to follow these instructions can result in d...

Page 66: ...Tyres are stored incorrectly Environmental influences Temperature extremes Rain ice snow Oil and lubricants Some of the above tasks depend greatly on the type of use and the ambient conditions The cy...

Page 67: ...t being filtered As a result there is no filter protection for downstream attachments meaning that the filter inserts must be cleaned at regular intervals 1 Before opening the filter housing depressur...

Page 68: ...ilure Open the bulb housing Replace the faulty bulb with a bulb of the same rating perform a function check Close the bulb housing Hydraulics move too slowly or not at all Insufficient oil in the hydr...

Page 69: ...with a tarpaulin to protect it against dust etc 4 Deactivate the pneumatic hydraulic and electrical supplies to the machine Protect connections 5 Lubricate the Fliegl three way tipper see lubrication...

Page 70: ...with protective cap Hose clamp Fig 60 Hydraulic plan working hydraulics SVK connector BG3 12L Hydraulic hose NW10 12L Tipper press tipper cylinder Cardan ring Cut off valve Limit switch cable with spr...

Page 71: ...Fig 62 Rear light versions 13 Axle maintenance work For information on the required maintenance work for the relevant axles please contact the manufacturer of the installed axles The necessary data is...

Page 72: ...m sulphate nitrate Approx 800 Compost 900 1 100 Quicklime 1 200 1 250 Rhenania phosphate Approx 1 200 Hyperphosphate 1 200 1 300 Sulphuric acid ammonia Approx 1 000 Potash hyperphosphate types 1 000 1...

Page 73: ...ft Power Kilowatt kW 1 3410 Horse power hp Pressure Kilopascal kPa 0 1450 Pounds per square inch psi Megapascal MPa 145 0377 Bar non SI bar 14 5038 Torque Newton metre Nm 0 7376 Pound foot or foot pou...

Page 74: ...e machine 27 M Maintenance 58 60 Misuse 17 N Notes on operation 46 O Obligations of personnel 19 Obligations of the operator 18 Operation 43 P Personal protective equipment 20 Preparation and setup 37...

Page 75: ......

Page 76: ...Fliegl Agrartechnik GmbH B rgermeister Boch Str 1 D 84453 M hldorf a Inn Tel 49 0 86 31 307 0 Fax 49 0 86 31 307 550 e Mail info fliegl com 1 004B06203 1...

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