Flexxaire TAC1000-P series Installation And Service Manual Download Page 7

Printed in Canada 

 

 

 

TAC1000 Manual 

 

 

June 19, 2013  

 

 

 

Page 6 

3.2 

PNEUMATIC SPECIFICATIONS 

Flexxaire supplies a number of pneumatic control options, 

but the TAC1000-P can be operated using any air source 
that meets the general specifications listed below.  If your 

machine has air on board then this source will be available.  
If not, then a compressor will be required.  

 

General Specifications:

 

Full Pitch 

(default position):   

0 psi (0 kPa)

 

Neutral Pitch 

(Stop air position): 

~

60 psi (413 kPa) 

Reverse Pitch

 (Purge position): 

90 psi (620 kPa) 

Max intermittent pressure:   

110 psi (758 kPa) 

Max continuous pressure:   

90 psi (620 kPa) 

 

4.0 

HYDRAULIC LINE INSTALL 

A. 

Drill  a  hole  in  the  fan  shroud  to  allow  the  flexible 
hydraulic hose to be routed into the engine compart-
ment.  Secure the hose using hose clamps.

 

B. 

No  exterior  bracing  should  be  used  to  prevent  the 
rotary  union  from  rotating.  It  is  imperative  that  a 
flexible connection be used.

 

C. 

The fan is supplied with the hydraulic line attached. 
Connect the line to the hydraulic source that will be 

used  to  operate  the  fan.  Use  thread  sealant  on  all 
connections.

 

D. 

Ensure  that  the  hose  clears  all  parts  of  the  fan.    If 
possible, secure the hose away from the fan.  Com-
mon  ways  to  do  this  are  to  zip  tie  the  hose  to  the 

radiator core, or to attach it to the radiator frame or 
the bolted flanges between the radiator cores.

 

E. 

Rotate  the  fan  by  hand  and  check  for  obstructions.  
A final check will be required once the hydraulic hose 

has been connected to the hydraulic source.  A mini-
mum of 450 PSI (3 MPa) will be required to fully re-

verse the blade pitch.  Spin the fan by hand with the 
blade pitch reversed and check for obstructions. Use  
Figure 5 on Page 5 for clearance between the blades 

and any stationary objects.

 

F. 

Tighten the fan belts and replace all the fan guards 
and safety equipment.

 

G. 

Attach  the  “WARNING”  label  to  the  machine,  on  a 
housing, guard, or any location near the fan where it 

can be easily seen.

 

 

 
 

 

 

WARNING:   

Do not secure the hydraulic hose so tight 

as to cause a side load on the rotary union.  Failure of 

the bearings could result.   

WARNING:   

Do  not  secure  the  hydraulic  hose  so 

loose  that  the  hose  could  contact  the  blades  due  to 
sudden air reversal, vibration, etc.. 

H. 

Install  the  hydraulic  control  valve.    Follow  the  in-

structions  included  with  the  control  kit.    If  you  did 
not purchase a kit from Flexxaire, see section 4.1 for 

hydraulic specifications. 

4.1 

HYDRAULIC SPECIFICATIONS 

Flexxaire  supplies  a  number  of  hydraulic  control  options, 
but  the  TAC1000-H  can  be  operated  using  any  hydraulic 
source  that  meets  the  general  specifications  listed  below.  

If  your  machine  has  hydraulics  on  board  then  this  source 
will be available.

 

General Specifications:

 

Full Pitch 

(default position):   

0 psi (0 MPa) 

Neutral Pitch 

(Stop air position):   

~250 psi (1.7 MPa) 

Reverse Pitch

 (Purge position): 

450 psi (3 MPa) 

Maximum allowable pressure:      1000 psi (6.9 MPa) 

 

5.0 

SERVICE AND MAINTENANCE 

Flexxaire’s  TAC1000  fan  hub  is  fully  sealed  with  o-rings, 
and contains a small quantity of grease.  (EP00 semi-fluid 
grease)    As  a  result,  the  fan  itself  should  not  require  any 

maintenance.  

5.1 

VISUAL INSPECTIONS 

Under  normal  operating  conditions  TAC1000  fans  do  not 
require any scheduled maintenance and are built to provide 
thousands of hours of trouble free service.  In moderate to 

extreme  operating  conditions  a  visual  inspection  of  the 
moving  parts  in  recommended  from  time  to  time  to  safe-

guard against fan blade damage which could lead to equip-
ment downtime and/or other damages.  

 

Summary of Contents for TAC1000-P series

Page 1: ...INSTALLATION AND SERVICE MANUAL FOR THE TAC1000 P FAN SERIES PNEUMATIC CONTROL TAC1000 H FAN SERIES HYDRAULIC CONTROL Publication No 01553 Revision 8 Printed in Canada ...

Page 2: ...roduct This makes it important to use caution when performing any type of service work A knowledge of the product and or its components is important before the removal or disassembly of any component 1 2 1 PROTECTIVE EQUIPMENT Always wear protective glasses protective shoes and any other protective equipment as required by job conditions when working around this product 1 2 3 SPRING LOADED FAN HUB...

Page 3: ...hen the pressure is released the fan blades return to their default position See below The TAC1000 has a number of inherent features 1 Fail Safe Operation The blades are spring loaded into the default full pitch position If the fan loses pressure the fan will default to full pitch and act like a fixed pitch fan giving maximum cooling 2 Depending on the control kit ordered see section 2 0 the fan c...

Page 4: ...isting fan and the installation of a Flexxaire TAC1000 Fan A Remove fan guards and safety equipment to gain access to the existing fan B Loosen belt s and remove existing fan hardware as required C Clean mounting surface of fan drive 2 3 INSTALLATION 2 3 1 Mounting Adapters The TAC1000 is supplied with a pre machined mounting adapter Pre machined mounting adapters are machined for your pilot and b...

Page 5: ...dapter Runout should not exceed 0 005 0 127 mm in either direction Refer to Figure 3 Figure 3 Adapter Plate Mounting C Remove the shipping plug from the rear of the fan Place the TAC1000 fan onto the adapter plate and torque the M8 bolts supplied loose in fan kit to 21 Ft Lbs 28 N m Do not use thread locking com pound Refer to Figure 4 WARNING Do not remove the three M8 bolts from the rear of the ...

Page 6: ...s WARNING Do not secure the air line so tight as to cause a side load on the rotary union Failure of the bearings could result WARNING Do not secure the air line so loose that the hose could contact the blades due to sudden air reversal vibration etc D Ensure you have proper clearance for the rotary un ion and blades to nearest contact point s Please refer to Figure 5 for more information E Instal...

Page 7: ...r obstructions Use Figure 5 on Page 5 for clearance between the blades and any stationary objects F Tighten the fan belts and replace all the fan guards and safety equipment G Attach the WARNING label to the machine on a housing guard or any location near the fan where it can be easily seen WARNING Do not secure the hydraulic hose so tight as to cause a side load on the rotary union Failure of the...

Page 8: ... and full reverse pitches Is the pressure line se cured away from the blades Has the side load on the pressure line been mini mized Is the pressure line flexible enough to accommodate relative movement be tween the radiator and engine Are any of the blades damaged Does the rotary union ro tate freely Are there any pressure leaks in the system Are all screens and guards secured Have you recorded th...

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